A high-efficiency wet shearing pump for gas-solid-liquid three-phase simultaneous online homogenization

Abstract

The utility model relates to shearing pump technical field discloses a kind of high-efficient wet shearing pump for gas-solid-liquid three-phase simultaneous online homogenization, including shearing pump body, the one end of shearing pump body is connected with feeding pipe, and the one side of feeding pipe is fixedly connected with servo motor, the output shaft of servo motor is fixedly connected with spiral feeding rod, by setting spiral feeding rod driven by servo motor, realize the stable continuous conveying of gas-solid-liquid three-phase material, in combination with the broken blade and sieve plate structure installed in the inside of broken screen pipe, can be completed to solid particle pre-crushing and screening before feeding, avoid large particle to block shearing system. Meanwhile, gas inlet pipe introduces gas directly into liquid medium, so that gas-liquid is mixed in advance in the breaking stage, improve the uniformity of bubble distribution. Scraper on rotating shaft is attached to sieve plate top rotation, improve screening efficiency and prevent blockage. Threaded sleeve block design facilitates quick disassembly and assembly broken blade, improve maintenance convenience and service life.

Description

Technical Field

[0001] This utility model relates to the field of shear pump technology, specifically a high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases. Background Technology

[0002] In the production processes of industries such as food processing, chemical industry, and biopharmaceutical industry, it is often necessary to efficiently mix, crush, and homogenize gaseous, liquid, and solid materials to obtain a stable and uniform three-phase mixture.

[0003] Currently used shear pump devices are mostly only suitable for liquid-solid or gas-liquid two-phase systems, and have limited online homogenization capabilities for three-phase materials. Especially in processes involving solid particle pretreatment and gas mixing, problems such as insufficient mixing, particle clogging, or low shearing efficiency are prone to occur. In addition, the structural design of existing devices is not conducive to rapid disassembly and maintenance, resulting in increased operating costs and shortened equipment life.

[0004] Therefore, it is necessary to design a high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases, in order to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases, comprising a shear pump body, one end of which is connected to a feed pipe, and a servo motor is fixedly connected to one side of the feed pipe. A spiral feed rod is fixedly connected to the output shaft of the servo motor, and a fixed box is fixedly connected to one side of the inner cavity of the feed pipe. A rotating shaft is rotatably connected to the top of the inner cavity of the fixed box. A bevel gear is fixedly sleeved at one end of both the rotating shaft and the spiral feed rod, and the two bevel gears mesh with each other. A limit block is fixedly sleeved on the outer surface of the rotating shaft. The top of the limiting block is fitted with three crushing blades, and multiple support columns are fixed between each pair of adjacent crushing blades. The top of the rotating shaft is threaded with a threaded sleeve block, and the bottom of the threaded sleeve block is fixed with two symmetrical insertion columns. Both insertion columns are fixedly inserted into the inside of the top crushing blades. The top of the feeding pipe is connected to a crushing screen pipe. The three crushing blades are rotatably disposed inside the crushing screen pipe, and a screen plate is fixedly connected inside the crushing screen pipe. A scraper is fixedly fitted onto the outer surface of the rotating shaft. A connecting flange is fixedly connected to the top of the crushing screen pipe, and an air inlet pipe is connected to the outer surface of the crushing screen pipe.

[0007] Preferably, the outer surface of the crushing screen tube is provided with a disassembly port, and the outer surface of the disassembly port is connected to a maintenance plate by bolt thread.

[0008] Preferably, the threaded sleeve is threaded onto the top end of the rotating shaft, and the bottom of the threaded sleeve is in contact with the top of the top crushing blade.

[0009] Preferably, the inspection plate is located on one side of the three crushing blades, and the length of the threaded sleeve is greater than the sum of the spacing between the three crushing blades.

[0010] Preferably, the fixing box is fixed to the inside of the feeding pipe, and a gap is provided between the outer surface of the fixing box and the inside of the feeding pipe.

[0011] Preferably, the scraper is rotatably mounted on the top of the screen plate, and the bottom of the scraper has a pointed tip, which is in contact with the top of the screen plate.

[0012] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0013] This invention achieves stable and continuous conveying of gas-solid-liquid three-phase materials by using a servo motor-driven spiral feeder. Combined with crushing blades and a screen plate structure installed inside the crushing screen tube, pre-crushing and screening of solid particles can be completed before feeding, preventing large particles from clogging the shearing system. Simultaneously, the air inlet pipe directly introduces gas into the liquid medium, allowing the gas and liquid to mix in advance during the crushing stage, improving the uniformity of bubble distribution. The scraper on the rotating shaft rotates in contact with the top of the screen plate, improving screening efficiency and preventing clogging. The threaded sleeve design facilitates quick disassembly and assembly of the crushing blades, improving maintenance convenience and service life. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an exploded view of the crushing screen tube structure of this utility model;

[0016] Figure 3 This is an exploded view of the fixed box structure of this utility model;

[0017] In the diagram: 1. Shear pump body; 2. Feed pipe; 3. Crushing screen pipe; 4. Inspection plate; 5. Connecting flange; 6. Air inlet pipe; 7. Servo motor; 8. Fixed box; 9. Spiral feed rod; 10. Rotating shaft; 11. Crushing blade; 12. Screen plate; 13. Support column; 14. Threaded sleeve block; 15. Bevel gear; 16. Limit block; 17. Scraper; 18. Insertion column. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Obviously, many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Please see Figure 1-3 This utility model provides a high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases. It includes a shear pump body 1, one end of which is connected to a feed pipe 2. A servo motor 7 is fixedly connected to one side of the feed pipe 2. A spiral feed rod 9 is fixedly connected to the output shaft of the servo motor 7. A fixed box 8 is fixedly connected to one side of the inner cavity of the feed pipe 2. A rotating shaft 10 is rotatably connected to the top of the inner cavity of the fixed box 8. A bevel gear 15 is fixedly sleeved at one end of both the rotating shaft 10 and the spiral feed rod 9, and the two bevel gears 15 mesh with each other. A limiting block 16 is fixedly sleeved on the outer surface of the rotating shaft 10, and three crushing blades 11 are attached to the top of the limiting block 16. Multiple support columns 13 are fixedly connected between adjacent crushing blades 11. A threaded sleeve block 14 is threadedly sleeved at the top of the rotating shaft 10, and two symmetrical inserts are fixedly connected to the bottom of the threaded sleeve block 14. The two connecting posts 18 are fixedly inserted into the inside of the top crushing blade 11. The top of the feeding pipe 2 is connected to the crushing screen pipe 3. The three crushing blades 11 are rotatably arranged inside the crushing screen pipe 3. The inside of the crushing screen pipe 3 is fixedly connected to the screening plate 12. The outer surface of the rotating shaft 10 is fixedly sleeved with a scraper 17. The top of the crushing screen pipe 3 is fixedly connected to the connecting flange 5. The outer surface of the crushing screen pipe 3 is connected to the air inlet pipe 6. When the shear pump body 1 is working, the servo motor 7 starts, so that the solid and liquid entering from the crushing screen pipe 3 can be crushed and screened in advance. At the same time, gas is delivered to the liquid inside the crushing screen pipe 3 through the air inlet pipe 6, so that the gas can mix with the liquid and generate bubbles. After crushing and screening, the solid, liquid and gas are simultaneously sent into the inside of the feeding pipe 2 and conveyed into the inside of the shear pump body 1 through the spiral feeding rod 9 for shearing and homogenization, thereby improving the homogenization efficiency.

[0021] To facilitate the inspection or replacement of the crushing blades 11, thereby improving the service life and homogenization efficiency of the device, a disassembly port is provided on the outer surface of the crushing screen tube 3, and a maintenance plate 4 is connected to the outer surface of the disassembly port by bolt thread.

[0022] Furthermore, in order to improve the rotational stability of the three crushing blades 11, the threaded sleeve 14 is threadedly sleeved on the top of the rotating shaft 10, and the bottom of the threaded sleeve 14 is in contact with the top of the top crushing blade 11.

[0023] Furthermore, in order to provide space for disassembling and assembling the crushing blades 11, the inspection plate 4 is located on one side of the three crushing blades 11, and the length of the threaded sleeve 14 is greater than the sum of the spacing between the three crushing blades 11.

[0024] To facilitate the solid-liquid-gas three-phase transport after crushing and screening, and to reduce the wear of the stator and rotor inside the shear pump body 1 and improve its service life, the fixed box 8 is fixedly connected to the inside of the feed pipe 2, and a gap is provided between the outer surface of the fixed box 8 and the inside of the feed pipe 2.

[0025] To facilitate the filtration of small particles after crushing and screening, the scraper 17 is rotatably mounted on the top of the screen plate 12, and the bottom of the scraper 17 has a pointed tip, which is in contact with the top of the screen plate 12.

[0026] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0027] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.

[0028] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. A high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases, comprising a shear pump body (1), characterized in that: One end of the shear pump body (1) is connected to a feeding pipe (2), and a servo motor (7) is fixedly connected to one side of the feeding pipe (2). The output shaft of the servo motor (7) is fixedly connected to a spiral feeding rod (9), and a fixed box (8) is fixedly connected to one side of the inner cavity of the feeding pipe (2). A rotating shaft (10) is rotatably connected to the top of the inner cavity of the fixed box (8). A bevel gear (15) is fixedly sleeved at one end of both the rotating shaft (10) and the spiral feeding rod (9), and the two bevel gears (15) mesh with each other. A limit block (16) is fixedly sleeved on the outer surface of the rotating shaft (10), and three crushing blades (11) are attached to the top of the limit block (16), and between two adjacent crushing blades (11) Multiple support columns (13) are fixedly connected to each of the rotating shafts (10). A threaded sleeve block (14) is threadedly connected to the top of the rotating shaft (10), and two symmetrical plug-in columns (18) are fixedly connected to the bottom of the threaded sleeve block (14). The two plug-in columns (18) are fixedly inserted into the inside of the top crushing blade (11). The top of the feeding pipe (2) is connected to the crushing screen pipe (3). The three crushing blades (11) are rotatably set inside the crushing screen pipe (3). A screen plate (12) is fixedly connected inside the crushing screen pipe (3). A scraper (17) is fixedly sleeved on the outer surface of the rotating shaft (10). A connecting flange (5) is fixedly connected to the top of the crushing screen pipe (3). An air inlet pipe (6) is connected to the outer surface of the crushing screen pipe (3).

2. The high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases according to claim 1, characterized in that: The outer surface of the crushing screen tube (3) is provided with a disassembly port, and the outer surface of the disassembly port is connected to a maintenance plate (4) by bolt thread.

3. The high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases according to claim 1, characterized in that: The threaded sleeve (14) is threaded onto the top of the rotating shaft (10), and the bottom of the threaded sleeve (14) is in contact with the top of the top crushing blade (11).

4. A high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases according to claim 2, characterized in that: The inspection plate (4) is located on one side of the three crushing blades (11), and the length of the threaded sleeve (14) is greater than the sum of the distances between the three crushing blades (11).

5. A high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases according to claim 1, characterized in that: The fixed box (8) is fixed inside the feeding pipe (2), and a gap is provided between the outer surface of the fixed box (8) and the inside of the feeding pipe (2).

6. The high-efficiency wet shear pump for simultaneous online homogenization of gas, solid, and liquid phases according to claim 1, characterized in that: The scraper (17) is rotatably disposed on the top of the screen plate (12), and the bottom of the scraper (17) is provided with a pointed tip, and the pointed tip of the scraper (17) is in contact with the top of the screen plate (12).

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