Assembly flip detection foreign object processing device
By designing a component flipping detection and foreign object handling device, foreign objects on the glass surface of the component are removed using a conveyor belt and soft nylon brushes on the component, solving the problem of foreign objects hindering bonding and improving the working efficiency of the photovoltaic industry.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU HUAYAO PHOTOELECTRIC TECH CO LTD
- Filing Date
- 2025-07-08
- Publication Date
- 2026-07-07
AI Technical Summary
In the photovoltaic industry, when modules are flipped, foreign objects on the glass surface, such as silicon slag and dust, can prevent the adsorption platform from adhering tightly to the glass, leading to air leakage, interruption of work progress, and reduced efficiency.
A component flipping detection and foreign object handling device was designed, comprising a conveyor belt body, first and second supports, a cleaning component and a soft nylon brush. The cleaning component on the conveyor belt drives the brush to rotate, thereby removing foreign objects from the glass surface of the component.
It effectively removes foreign objects, ensuring the smooth progress of subsequent work and improving work efficiency.
Smart Images

Figure CN224463265U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of foreign object handling, and in particular to a component flipping detection foreign object handling device. Background Technology
[0002] In the photovoltaic industry, when rotating modules with the glass side facing down, the presence of silicon slag, EVA particles, or dust (>0.5mm) can hinder the tight adhesion between the adsorption platform and the glass, leading to localized air leakage. This disrupts the work process and reduces efficiency. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a component flipping detection and foreign object handling device, which can ensure the smooth progress of subsequent work and improve work efficiency.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0005] A component flipping detection and foreign object handling device includes a device body, the device body including a conveyor belt body, and two first supports are fixedly arranged side by side on the conveyor belt body, and the first horizontal plate of the two first supports is located directly above the conveyor belt body.
[0006] Each of the first brackets is equipped with a cleaning component;
[0007] The cleaning assembly includes several soft nylon brushes, each of which moves in a circular motion around the center point of the corresponding first bracket.
[0008] In a preferred embodiment, the present invention can be further configured such that: the cleaning assembly further includes a first ring, a first through hole is provided at the top of the first horizontal plate, the first ring is fixedly disposed in the first through hole, and the center point of the first horizontal plate is located on the central axis of the first ring;
[0009] Each of the first brackets is fixedly provided with a second bracket. The bottom of the second bracket is provided with a second ring. A rotating column is provided inside the second ring. A connecting plate is fixed to the lower half of the outer circumference of the rotating column by bolts. A sliding block is fixed to the other end of the connecting plate.
[0010] The inner circumferential wall of the first ring is provided with an annular groove, and the sliding block is located in the annular groove and is slidably connected to the annular groove.
[0011] In a preferred embodiment, the present invention can be further configured such that: a motor is fixedly mounted on the top of the second horizontal plate of the second bracket via a mounting bracket, and the output end of the motor passes through the second bracket and is fixed at the center of the top of the rotating column.
[0012] In a preferred embodiment, the present invention can be further configured such that: the top of the connecting plate has a plurality of second through holes, the handle of the soft nylon brush is placed in the corresponding second through hole, and a plurality of locking nuts are inserted through one side of the connecting plate, the locking nuts fixing the position of the handle located in the corresponding second through hole.
[0013] In a preferred embodiment, the present invention can be further configured such that a limiting plate is fixedly provided on the upper half of the outer circumferential surface of the rotating column, and the cross-sectional shape of the limiting plate is the same as the shape of the transverse base surface of the second annulus.
[0014] In a preferred embodiment, the present invention can be further configured such that: a plurality of balls are movably disposed on the inner peripheral wall of the second ring, and the plurality of balls form point contact with the outer peripheral surface of the rotating column.
[0015] In summary, this utility model has at least one of the following beneficial technical effects:
[0016] 1. By incorporating a cleaning component, which drives several soft nylon brushes to rotate, residue on the glass surface of the component is removed, ensuring smooth subsequent work and improving work efficiency.
[0017] 2. By setting a limiting plate at the top of the second ring, the position of the second ring is initially defined.
[0018] 3. By providing several movable balls on the inner circumferential wall of the second ring, the outer circumferential surface of the rotating column forms point contact with several balls, which facilitates the rotation of the rotating column within the second ring. Attached Figure Description
[0019] Figure 1 This is a top view of the overall structure of this embodiment;
[0020] Figure 2 yes Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 3 yes Figure 1 A half-section diagram of the rotating column and the second ring.
[0022] In the figure, 1. Device body; 11. Conveyor belt body; 12. First support; 2. Cleaning assembly; 21. Soft nylon brush; 22. First ring; 23. First through hole; 24. Second support; 25. Second ring; 26. Rotating column; 27. Connecting plate; 28. Sliding block; 29. Annular groove; 3. Motor; 4. Second through hole; 5. Limiting plate; 6. Ball bearing. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to the accompanying drawings.
[0024] Example:
[0025] Reference Figures 1-3 As shown, the component flipping detection and foreign object handling device disclosed in this utility model includes a device body 1, which includes a conveyor belt body 11. Two first supports 12 are fixedly arranged side by side on the conveyor belt body 11, and the first horizontal plate of the two first supports 12 is located directly above the conveyor belt body 11.
[0026] Each of the first brackets 12 is equipped with a cleaning component 2. The cleaning component 2 includes a plurality of soft nylon brushes 21, which all rotate in a circular motion around the center point of the corresponding first bracket 12. The soft nylon brushes 21 in the same cleaning component 2 are positioned at different angles, but when the soft nylon brushes 21 rotate together, they can clean the entire circular trajectory and its edges.
[0027] The area of one side of the component's glass surface is smaller than the area of the entire circular trajectory. In actual operation, several soft nylon brushes 21 can completely clean the entire component's glass surface.
[0028] The cleaning assembly 2 also includes a first ring 22, and a first through hole 23 is provided on the top of the first horizontal plate. The first ring 22 is fixedly disposed in the first through hole 23, and the center point of the first horizontal plate is located on the central axis of the first ring 22.
[0029] Each of the first brackets 12 is fixedly equipped with a second bracket 24. A second ring 25 is located at the bottom of the second bracket 24, and a rotating column 26 is disposed within the second ring 25. A limiting plate 5 is fixedly installed on the upper half of the outer circumferential surface of the rotating column 26. The cross-sectional shape of the limiting plate 5 is the same as the shape of the horizontal base surface of the second ring 25. A plurality of ball bearings 6 are movably disposed on the inner circumferential wall of the second ring 25, and these ball bearings 6 form point contact with the outer circumferential surface of the rotating column 26. A connecting plate 27 is fixed to the lower half of the outer circumferential surface of the rotating column 26 by bolts, and a sliding block 28 is fixed to the other end of the connecting plate 27. An annular groove 29 is formed on the inner circumferential wall of the first ring 22, and the sliding block 28 is located within the annular groove 29, slidably connected to the annular groove 29.
[0030] A motor 3 is fixedly mounted on the top of the second horizontal plate of the second bracket 24 by a mounting bracket. The output end of the motor 3 passes through the second bracket 24 and is fixed at the center of the top of the rotating column 26.
[0031] The top of the connecting plate 27 is provided with several second through holes 4. The handle of the soft nylon brush 21 is placed in the corresponding second through hole 4. Several locking nuts are provided on one side of the connecting plate 27. The locking nuts fix the position of the handle located in the corresponding second through hole 4.
[0032] Collection boxes are installed on both sides of the conveyor belt body 11.
[0033] In this embodiment, all electrical equipment is controlled by a PLC device.
[0034] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A component flipping detection and foreign object handling device, characterized in that, The device includes a device body (1), which includes a conveyor belt body (11). Two first supports (12) are fixedly arranged side by side on the conveyor belt body (11), and the first horizontal plate of the two first supports (12) is located directly above the conveyor belt body (11). Each of the first brackets (12) is provided with a cleaning component (2); The cleaning component (2) includes several soft nylon brushes (21), and each of the soft nylon brushes (21) makes a circular motion around the center point of the corresponding first bracket (12).
2. The component flipping detection foreign object handling device according to claim 1, characterized in that: The cleaning assembly (2) also includes a first ring (22), a first through hole (23) is provided on the top of the first horizontal plate, the first ring (22) is fixedly disposed in the first through hole (23), and the center point of the first horizontal plate is located on the central axis of the first ring (22); Each of the first brackets (12) is fixedly provided with a second bracket (24). The bottom of the second bracket (24) is provided with a second ring (25). A rotating column (26) is provided inside the second ring (25). A connecting plate (27) is fixed to the lower half of the outer circumference of the rotating column (26) by bolts. A sliding block (28) is fixed to the other end of the connecting plate (27). The inner circumferential wall of the first ring (22) is provided with an annular groove (29), and the sliding block (28) is located in the annular groove (29). The sliding block (28) is slidably connected to the annular groove (29).
3. The component flipping detection foreign object handling device according to claim 2, characterized in that: A motor (3) is fixedly mounted on the top of the second horizontal plate of the second bracket (24) by a mounting bracket. The output end of the motor (3) passes through the second bracket (24) and is fixed at the center of the top of the rotating column (26).
4. The component flipping detection foreign object handling device according to claim 3, characterized in that: The top of the connecting plate (27) is provided with several second through holes (4), the handle of the soft nylon brush (21) is placed in the corresponding second through hole (4), and several locking nuts are provided on one side of the connecting plate (27), the locking nuts fix the position of the handle located in the corresponding second through hole (4).
5. The component flipping detection foreign object handling device according to claim 4, characterized in that: A limiting plate (5) is fixedly provided on the upper half of the outer circumferential surface of the rotating column (26), and the cross-sectional shape of the limiting plate (5) is the same as the shape of the horizontal base surface of the second ring (25).
6. The component flipping detection foreign object handling device according to claim 5, characterized in that: A plurality of balls (6) are movably disposed on the inner peripheral wall of the second ring (25), and the plurality of balls (6) form point contact with the outer peripheral surface of the rotating column (26).