Adjustable roll profile cutting device

Abstract

The utility model relates to photovoltaic frame machining technical field especially adjustable roll section material cutting device, including the mounting panel, still including the arc plate, the bottom of mounting panel is equipped with two electric sliding blocks, and electric sliding block assembly is in the roller pressure line electric guide rail, and the top of mounting panel is provided with arc plate, and the locating shaft is installed to the arc plate, and arc plate passes through locating shaft and is rotatably connected with mounting panel, and the connecting seat is installed to the arc plate, and the rotary seat is rotatably connected to the top of mounting panel, and the first air cylinder is fixed with on the rotary seat, and the output of first air cylinder is connected with the connecting rod, and the end of connecting rod is fixed with the sleeve, and the sleeve is rotatably connected with the connecting seat, and the bottom of arc plate is equipped with two limit blocks, and the limit slot is seted up on mounting panel, the utility model discloses a first air cylinder pushes the design that arc plate rotates around locating shaft, can accurate regulation cutting machine's cutting angle, and the processing flexibility of equipment has been improved significantly.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic frame processing technology, and in particular to an adjustable roll forming profile cutting device. Background Technology

[0002] The photovoltaic frame roll forming profile cutting device is a special equipment used for processing the frame of solar photovoltaic modules. It continuously presses metal strips into a specific cross-sectional shape through roll forming process, and uses a high-precision cutting mechanism (such as hydraulic or servo drive) to cut the profile to a fixed length to ensure the frame dimensional accuracy and cut flatness, so as to meet the assembly requirements of photovoltaic modules.

[0003] Existing photovoltaic frame roll forming profile cutting devices have significant limitations in use. Their cutting angle is fixed and cannot be adjusted, and they can only perform a single 90-degree vertical cut. This cannot meet the processing needs of different installation scenarios for profile beveling or special angles. This design flaw severely restricts the applicability of the equipment and results in insufficient processing flexibility. Especially in complex working conditions that require multi-angle cutting, operators have to use other equipment for secondary processing, which reduces production efficiency and increases production costs.

[0004] Therefore, to address the issue that the existing photovoltaic frame roll forming profile cutting device cannot adjust the cutting angle during use and can only perform 90-degree cuts, resulting in low flexibility, an adjustable roll forming profile cutting device can be designed. Utility Model Content

[0005] To overcome the problem that existing photovoltaic frame roll forming profile cutting devices cannot adjust the cutting angle during use and can only perform 90-degree cuts, resulting in low flexibility.

[0006] The technical solution of this utility model is as follows: an adjustable roll forming profile cutting device, including a mounting plate and an arc plate. Two electric sliders are mounted on the bottom of the mounting plate, and the electric sliders are mounted on the electric guide rail of the roll forming line. An arc plate is provided on the top of the mounting plate, and a positioning shaft is mounted on the arc plate. The arc plate is rotatably connected to the mounting plate through the positioning shaft. A connecting seat is mounted on the arc plate, and a rotating seat is rotatably connected to the top of the mounting plate. A first cylinder is fixed on the rotating seat, and a connecting rod is connected to the output end of the first cylinder. A sleeve is fixed to the end of the connecting rod, and the sleeve is rotatably connected to the connecting seat. Two limiting blocks are installed on the bottom of the arc plate, and a limiting groove is opened on the mounting plate. The limiting blocks are slidably connected to the limiting groove. A mounting platform is provided on the arc plate, and a pushing mechanism is provided on the mounting platform. A cutting machine is connected to the pushing mechanism, and a positioning mechanism is provided on the mounting plate.

[0007] Preferably, by setting a first cylinder, its output end pushes the connecting rod to move axially during operation. With the cooperation of the rotating seat and the positioning seat rotating connection, the arc plate can rotate around the positioning axis, thereby driving the upper cutting machine to deflect at an angle, thereby adjusting the cutting angle. This solves the problem that the existing photovoltaic frame roll forming profile cutting device cannot adjust the cutting angle during use and can only perform 90-degree cutting, resulting in low flexibility.

[0008] Preferably, the pushing mechanism includes a sliding component and a driving component. The sliding component is used to limit the movement direction of the cutting machine, and the driving component is used to drive the cutting machine to move left and right.

[0009] Preferably, the sliding assembly includes a track and a slide block; two tracks are fixed on the mounting platform, and slide blocks are slidably connected to both tracks, with the slide blocks being fixedly connected to the bottom of the cutting machine.

[0010] Preferably, the drive assembly includes a second cylinder; the second cylinder is mounted on the mounting platform, and the output end of the second cylinder is connected to the slide block through a fixing plate. The second cylinder is used to drive the slide block to move left and right.

[0011] Preferably, the positioning mechanism includes a fixing component and a pressing component, wherein the fixing component is used to position the profile and the pressing component is used to drive the fixing component.

[0012] Preferably, the fixing component includes a positioning block, a guide rod, and a pressure plate; the top of the mounting plate is provided with a positioning block, and each of the four corners of the top of the positioning block is provided with a guide rod, and the outer side of the guide rod is slidably connected to the pressure plate.

[0013] Preferably, the pressing assembly includes a top plate and a hydraulic cylinder; the top plate is mounted on the top of the guide rod, and the hydraulic cylinder is mounted on the top of the top plate. The output end of the hydraulic cylinder is fixedly connected to the pressure plate, and the hydraulic cylinder is used to drive the pressure plate to move up and down.

[0014] The beneficial effects of this utility model are:

[0015] By employing a design that uses a first cylinder to drive the arc plate to rotate around the positioning axis, the cutting angle of the cutting machine can be precisely adjusted, significantly improving the processing flexibility of the equipment. This allows the equipment to easily meet the processing needs of profile beveling or special angles in different installation scenarios. This innovative design not only expands the application range of the cutting machine but also effectively ensures the accuracy and stability of cutting at various angles, greatly improving work efficiency. At the same time, the easy-to-use angle adjustment method also reduces the labor intensity of operators, providing a reliable guarantee for diversified processing needs and demonstrating significant application value. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of the arc-shaped plate of this utility model;

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the pushing mechanism of this utility model;

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the sleeve of this utility model;

[0020] Figure 5 The diagram shown is a three-dimensional structural schematic of the positioning mechanism of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Mounting plate; 2. Electric slider; 3. Arc plate; 4. Positioning shaft; 5. Connecting seat; 6. Rotary seat; 7. First cylinder; 8. Connecting rod; 9. Sleeve; 10. Limiting block; 11. Limiting groove; 12. Mounting platform; 131. Track; 132. Slide seat; 133. Second cylinder; 14. Cutting machine; 151. Positioning block; 152. Guide rod; 153. Top plate; 154. Hydraulic cylinder; 155. Pressure plate. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-5 This utility model provides an embodiment of an adjustable roll forming profile cutting device, including a mounting plate 1 and an arc-shaped plate 3. Two electric sliders 2 are mounted on the bottom of the mounting plate 1, and the electric sliders 2 are mounted on an electric guide rail of the roll forming line. The arc-shaped plate 3 is located on the top of the mounting plate 1, and a positioning shaft 4 is mounted on the arc-shaped plate 3. The arc-shaped plate 3 is rotatably connected to the mounting plate 1 via the positioning shaft 4. A connecting seat 5 is mounted on the arc-shaped plate 3. A rotating seat 6 is rotatably connected to the top of the mounting plate 1. A first cylinder 7 is fixed on the rotating seat 6. A connecting rod 8 is connected to the output end of the first cylinder 7, and a sleeve 9 is fixed to the end of the connecting rod 8. The sleeve 9 is rotatably connected to the connecting seat 5. A connecting rod 9 is mounted on the bottom of the arc-shaped plate 3. Two limiting blocks 10 are provided, and a limiting groove 11 is provided on the mounting plate 1. The limiting blocks 10 and the limiting groove 11 are slidably connected. An mounting platform 12 is provided on the arc plate 3. A pushing mechanism is provided on the mounting platform 12. A cutting machine 14 is connected to the pushing mechanism. A positioning mechanism is provided on the mounting plate 1. Driven by the first cylinder 7, during operation, the output end of the first cylinder 7 applies an axial thrust to make the connecting rod 8 produce a linear displacement. With the help of the rotating pair formed by the rotating seat 6 and the positioning seat, the thrust is converted into a rotational torque, causing the arc plate 3 to make a circular motion around the positioning axis 4. This rotational action is transmitted to the upper cutting machine 14 to realize the precise angle deflection of the cutting head, thereby completing the dynamic adjustment of the cutting angle.

[0024] Please see Figures 1-3In this embodiment, the pushing mechanism includes a sliding component and a driving component. The sliding component is used to limit the movement direction of the cutting machine 14, and the driving component is used to drive the cutting machine 14 to move left and right. The sliding component includes a track 131 and a slide block 132. Two tracks 131 are fixed on the mounting platform 12, and slide blocks 132 are slidably connected to both tracks 131. The slide blocks 132 are fixedly connected to the bottom of the cutting machine 14. By setting the tracks 131 and the slide blocks 132, the slide blocks 132 can slide along the tracks 131, thereby driving the cutting machine 14 to move, so as to cut the profile. The driving component includes a second cylinder 133. The second cylinder 133 is installed on the mounting platform 12. The output end of the second cylinder 133 is connected to the slide block 132 through a fixed plate. The second cylinder 133 is used to drive the slide block 132 to move left and right. By setting the second cylinder 133, the slide block 132 can be pushed to move during operation.

[0025] Please see Figure 1 and Figure 5 In this embodiment, the positioning mechanism includes a fixing component and a pressing component. The fixing component is used to position the profile, and the pressing component is used to drive the fixing component. The fixing component includes a positioning block 151, a guide rod 152, and a pressure plate 155. The top of the mounting plate 1 is provided with a positioning block 151, and each of the four corners of the top of the positioning block 151 is provided with a guide rod 152. The pressure plate 155 is slidably connected to the outer side of the guide rod 152. By providing the guide rod 152, the pressure plate 155 can slide along the guide rod 152, thereby cooperating with the positioning block 151 to clamp the profile. After positioning and clamping, the entire device moves in the direction of profile travel with the cooperation of electric slider 2 and electric guide rail, so that it can cut the profile without affecting the movement of the profile behind. The pressing component includes a top plate 153 and a hydraulic cylinder 154; the top plate 153 is installed on the top of the guide rod 152, and the hydraulic cylinder 154 is set on the top of the top plate 153. The output end of the hydraulic cylinder 154 is fixedly connected to the pressure plate 155. The hydraulic cylinder 154 is used to drive the pressure plate 155 to move up and down. By setting the hydraulic cylinder 154, the pressure plate 155 can be driven to move up and down during operation.

[0026] During operation, the hydraulic cylinder 154 drives the pressure plate 155 to move downward. The pressure plate 155 slides along the guide rod 152 and cooperates with the positioning block 151 to clamp the roll-formed profile. Subsequently, the electric slider 2 moves on the electric guide rail of the roll forming line, driving the mounting plate 1 to move synchronously in the direction of profile travel. During the cutting process, the second cylinder 133 pushes the slide block 132 to move along the track 131. The slide block 132 drives the cutting machine 14 to move left and right to cut the profile. If the cutting angle needs to be adjusted, the output end of the first cylinder 7 pushes the connecting rod 8 to move. The sleeve 9 at the end of the connecting rod 8 is rotatably connected to the connecting seat 5. With the cooperation of the rotating seat 6 and the positioning shaft 4, the arc plate 3 rotates around the positioning shaft 4, thereby changing the angle of the cutting machine 14. The limiting block 10 slides along the limiting groove 11 to improve the stability of rotation and realize cutting at different angles.

[0027] Through the above steps, by using the first cylinder 7 as the driving source, when the first cylinder 7 is activated, its output end pushes the connecting rod 8 to move axially. Since the rotating seat 6 and the positioning seat are connected by a rotating joint, the linear motion of the connecting rod 8 is converted into the rotational motion of the arc plate 3, causing it to rotate around the positioning shaft 4. The rotation of the arc plate 3 further drives the cutting machine 14 installed above it to deflect, thereby realizing the adjustment of the cutting angle. This solves the problem that the existing photovoltaic frame roll forming profile cutting device cannot adjust the cutting angle during use and can only perform 90-degree cutting, resulting in low flexibility.

Claims

1. An adjustable roll forming profile cutting device, comprising a mounting plate (1); characterized in that: It also includes an arc plate (3), two electric sliders (2) are installed at the bottom of the mounting plate (1), the electric sliders (2) are mounted on the electric guide rail of the roller pressing line, an arc plate (3) is set at the top of the mounting plate (1), a positioning shaft (4) is installed on the arc plate (3), the arc plate (3) is rotatably connected to the mounting plate (1) through the positioning shaft (4), a connecting seat (5) is installed on the arc plate (3), a rotating seat (6) is rotatably connected to the top of the mounting plate (1), a first cylinder (7) is fixed on the rotating seat (6), the first cylinder (7) has a connecting rod (8) connected to its output end. A sleeve (9) is fixed to the end of the connecting rod (8). The sleeve (9) is rotatably connected to the connecting seat (5). Two limit blocks (10) are installed at the bottom of the arc plate (3). A limit groove (11) is opened on the mounting plate (1). The limit blocks (10) and the limit groove (11) are slidably connected. An mounting platform (12) is provided on the arc plate (3). A pushing mechanism is provided on the mounting platform (12). A cutting machine (14) is connected to the pushing mechanism. A positioning mechanism is provided on the mounting plate (1).

2. The adjustable roll forming profile cutting device according to claim 1, characterized in that: The pushing mechanism includes a sliding component and a driving component. The sliding component is used to limit the movement direction of the cutting machine (14), and the driving component is used to drive the cutting machine (14) to move left and right.

3. The adjustable roll forming profile cutting device according to claim 2, characterized in that: The sliding assembly includes a track (131) and a slide (132); two tracks (131) are fixed on the mounting platform (12), and slides (132) are slidably connected on both tracks (131). The slides (132) are fixedly connected to the bottom of the cutting machine (14).

4. The adjustable roll forming profile cutting device according to claim 3, characterized in that: The drive assembly includes a second cylinder (133); the second cylinder (133) is mounted on the mounting platform (12), and the output end of the second cylinder (133) is connected to the slide (132) through a fixing plate. The second cylinder (133) is used to drive the slide (132) to move left and right.

5. The adjustable roll forming profile cutting device according to claim 1, characterized in that: The positioning mechanism includes a fixing component and a pressing component. The fixing component is used to position the profile, and the pressing component is used to drive the fixing component.

6. The adjustable roll forming profile cutting device according to claim 5, characterized in that: The fixing assembly includes a positioning block (151), a guide rod (152) and a pressure plate (155); the top of the mounting plate (1) is provided with a positioning block (151), and a guide rod (152) is provided at each of the four corners of the top of the positioning block (151). The outer side of the guide rod (152) is slidably connected to the pressure plate (155).

7. The adjustable roll forming profile cutting device according to claim 6, characterized in that: The pressing assembly includes a top plate (153) and a hydraulic cylinder (154); the top plate (153) is installed on the top of the guide rod (152), and the hydraulic cylinder (154) is installed on the top of the top plate (153). The output end of the hydraulic cylinder (154) is fixedly connected to the pressure plate (155), and the hydraulic cylinder (154) is used to drive the pressure plate (155) to move up and down.

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