Stainless steel cutting device

By using a fixed cooling mechanism and a detection mechanism in combination, the cutting speed and pressure can be adjusted in real time, solving the problem of uneven cutting force during the cutting of stainless steel pipes, achieving high-precision and high-efficiency cutting results, and extending the blade life.

CN224463793UActive Publication Date: 2026-07-07XINJIANG DONGFU NEW MATERIAL TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG DONGFU NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-06-11
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

When cutting stainless steel pipes, existing cutting machines suffer from uneven cutting force, which leads to tool vibration and uneven cutting surfaces, making it difficult to adjust the speed and pressure according to the actual condition of the stainless steel pipe.

Method used

By employing a fixed cooling mechanism and a detection mechanism, and using an infrared rangefinder and a sliding rheostat to adjust the cutting speed and pressure in real time, combined with an infrared temperature detector to control water spray cooling, precise control of the stainless steel pipe is achieved throughout the entire process.

Benefits of technology

It effectively avoids uneven cutting surfaces and burr problems, significantly improves cutting accuracy and efficiency, and extends the service life of the cutting blade.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224463793U_ABST
    Figure CN224463793U_ABST
Patent Text Reader

Abstract

The utility model relates to cutting technical field, concretely relates to a stainless steel cutting device, and the cutting device is used for cutting to stainless steel pipe, include: cutting cover, be provided with fixed cooling mechanism, detection mechanism in the cutting cover, the fixed cooling mechanism includes two pairs of clamping plate for the horizontal position clamping fixed stainless steel pipe and two pairs of extruding plate for the vertical direction fixed stainless steel pipe, the utility model discloses when clamping stainless steel pipe perpendicularly, the part of accurate measurement of wall thickness and inner diameter data of it, then utilize second electric telescopic link to drive the movement of the top block, change the position of resistance plate to make the current change in first sliding rheostat, according to the current change calculation the moving distance of top block, thereby obtains the remaining data, utilizes these data to adjust cutting speed and cutting pressure in real time, has realized the whole course fine control from the initial cutting, the pipe hole of cutting into stainless steel pipe to final cutting, effectively avoided the problem such as uneven cutting surface and burr.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of stainless steel cutting technology, and specifically to a stainless steel cutting device. Background Technology

[0002] Stainless steel is an alloy primarily composed of iron and chromium, and typically also contains other elements such as nickel, molybdenum, and manganese. It gets its name from its excellent corrosion resistance, maintaining good appearance and performance even under adverse climatic conditions. Therefore, stainless steel is commonly used to produce stainless steel pipes, stainless steel plates, etc. During the production of stainless steel products, dimensional deviations may occur, or customers may have specific requirements for the final dimensions. Cutting allows for precise adjustment of the product's length, width, or thickness to meet these needs, thus requiring cutting processing. For example, a stainless steel bar cutting device disclosed in application number CN202410718878.2 is used for cutting stainless steel products.

[0003] When cutting stainless steel pipes, existing cutting machines typically maintain a constant cutting pressure and a constant cutting blade rotation speed. However, since the hollow part of the stainless steel pipe is unsupported, when the cutting tool (circular cutting blade) enters, the cutting force must not only overcome the external material resistance but also consider the influence of the hollow part. Because the hollow part lacks material support, the resistance distribution during the actual cutting process becomes uneven. This leads to vibration and instability of the cutting tool, resulting in an uneven cut surface with wavy or irregular cutting edges. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a stainless steel cutting device that can effectively solve the problem that the existing technology cannot adjust the speed according to the actual cutting state of the stainless steel pipe.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model provides a stainless steel cutting device for cutting stainless steel pipes, including: a cutting cover, wherein a fixed cooling mechanism and a detection mechanism are provided inside the cutting cover;

[0007] The fixed cooling mechanism includes two pairs of clamping plates for clamping and fixing the stainless steel pipe in a horizontal position and two pairs of extrusion plates for fixing the stainless steel pipe in a vertical direction. Each pair of clamping plates and extrusion plates has a pressurized nozzle for cooling water spraying fixedly connected to one side of the opposite side. Each clamping plate and extrusion plate has a hollow structure inside.

[0008] The detection mechanism includes a connecting plate fixedly connected to the side wall of one of the extrusion plates located above it. An infrared rangefinder is provided at the top of the connecting plate and the inner top wall of the cutting cover. The cutting cover is provided with a pipe inner diameter detection component, which includes a first sliding rheostat for detection.

[0009] Preferably, the fixed cooling mechanism further includes two symmetrical bidirectional lead screws rotatably connected to the inner wall of the cutting cover. The outer walls of the bidirectional lead screws are connected to a transmission structure. Support plates are integrally formed on both ends of the cutting cover, and a filter plate is fixedly connected to the top of the two support plates. Two symmetrical sliding grooves are opened at the top of the filter plate. A motor for driving one of the bidirectional lead screws is fixedly connected to the side wall of the cutting cover. Clamping rods that are slidably connected to the sliding grooves are sleeved on the outer walls of both ends of the two bidirectional lead screws. The two clamping rods on the outer walls of the same bidirectional lead screw are fixedly connected to the clamping plate on opposite sides.

[0010] Preferably, a support platform is fixedly connected to the bottom end of the cutting cover, and two symmetrical lower electric telescopic rods are fixedly connected to the top end of the support platform. An upper electric telescopic rod is fixedly connected to the inner top end of the cutting cover at the corresponding position of the electric telescopic rods. The telescopic ends of the upper and lower electric telescopic rods at the corresponding positions are fixedly connected to the extrusion plate. The top end of the filter plate has two symmetrical telescopic through holes, which are used to provide telescopic space for the two lower electric telescopic rods.

[0011] Preferably, a water pump is fixedly connected to the top of the support platform, and a diverter is fixedly connected to the drain end of the water pump. A water delivery chamber is formed between the clamping rod and the clamping plate at the corresponding positions. Four of the outlets of the diverter are fixedly connected to a first connecting pipe, and the other end of the first connecting pipe is connected to the water delivery chamber. A connecting chamber is formed inside the extrusion plate. Two other outlets of the diverter are fixedly connected to a second connecting pipe, and the other ends of the two second connecting pipes are respectively connected to the connecting chambers in the two extrusion plates below. The last outlet of the diverter is fixedly connected to a water delivery pipe, and the other end of the water delivery pipe is fixedly connected to a diverter pipe. The outlets at both ends of the diverter pipe are fixedly connected to drain pipes, and the other ends of the two drain pipes are respectively connected to the connecting chambers in the two extrusion plates above. The booster nozzles are respectively connected to the water delivery chamber and the connecting chamber.

[0012] Preferably, the inner diameter detection assembly includes a first electric telescopic rod fixedly connected to the inner wall of the cutting cover, an extension plate fixedly connected to the telescopic end of the first electric telescopic rod, a second electric telescopic rod fixedly connected to the top end of the extension plate, a top block fixedly connected to the telescopic end of the second electric telescopic rod, and a moving groove formed at the top end of the extension plate.

[0013] Preferably, the first sliding rheostat includes a first conductive sheet fixedly connected to the inner wall of the sliding groove, a fixed plate fixedly connected to the outer peripheral wall of the telescopic end of the second electric telescopic rod, and a first resistance plate fixedly connected to one side of the fixed plate in sliding contact with the conductive sheet. The first conductive sheet and the first resistance plate constitute the first sliding rheostat. The first conductive sheet and the first resistance plate are electrically connected to a PLC controller and form a first detection circuit. As the first resistance plate slides upward on the surface of the first conductive sheet, the resistance of the first sliding rheostat in the first detection circuit gradually decreases.

[0014] Preferably, the detection mechanism further includes a third electric telescopic rod fixedly connected to the top of the cutting cover. The telescopic end of the third electric telescopic rod is fixedly connected to a cutting power box, and the cutting power box contains a power shaft for transmitting power. A cutting blade is fixedly connected to the outer wall of the power shaft in the cutting power box, and an infrared temperature detector for detecting the temperature of the cutting blade is fixedly connected to the outer wall of the cutting power box. The PLC controller is electrically connected to the infrared temperature detector and the water pump to form a cooling circuit.

[0015] Preferably, a second resistance plate is fixedly connected to the inner wall of the cutting cover, and a second conductive sheet is fixedly connected to the outer wall of the cutting power box near the second resistance plate. The second conductive sheet slides in contact with the second resistance plate. The second conductive sheet and the second resistance plate are electrically connected to a PLC controller to form a second detection circuit. The second conductive sheet and the second resistance plate constitute a second sliding rheostat. During the downward sliding of the second conductive sheet on the second resistance plate, the resistance of the second sliding rheostat in the second detection circuit gradually decreases. The PLC controller is electrically connected to an infrared rangefinder to form a third detection circuit. The PLC controller is electrically connected to a third electric telescopic rod and the cutting power box to form a cutting circuit.

[0016] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0017] 1. This utility model accurately measures a portion of the wall thickness and inner diameter of a stainless steel tube when it is vertically clamped. Then, it uses a second electric telescopic rod to move the top block. By changing the position of the resistance plate, the current in the first sliding rheostat changes. The moving distance of the top block is calculated based on the current change, thus obtaining the remaining data. Using this data, the cutting speed and cutting pressure are adjusted in real time. This achieves precise control of the entire process from initial entry, cutting into the tube hole of the stainless steel tube to final cut-off. It effectively avoids problems such as uneven cutting surface and burrs, and significantly improves cutting accuracy and efficiency.

[0018] 2. This utility model transfers the heat changes generated by the cutting blade during the cutting process to an infrared temperature detector, which then transmits the data to a PLC controller. The PLC controller controls the power of the water pump based on the received data, adaptively spraying clean water onto the cutting area, effectively removing heat and reducing the temperature of the cutting blade. This not only extends the service life of the blade but also ensures the cutting quality. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a cross-sectional three-dimensional structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the present invention;

[0023] Figure 4 This is a three-dimensional structural diagram of the internal parts of this utility model;

[0024] Figure 5 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;

[0025] Figure 6 for Figure 5 Enlarged structural diagram of section A;

[0026] Figure 7 This is a distance simulation diagram of the present invention.

[0027] Reference numerals: 1. Cutting cover; 2. Fixed cooling mechanism; 21. Clamping plate; 22. Extrusion plate; 23. Pressure boosting nozzle; 24. Two-way lead screw; 25. Support plate; 26. Filter plate; 27. Sliding groove; 28. Motor; 29. ​​Clamping rod; 210. Support platform; 211. Lower electric telescopic rod; 212. Upper electric telescopic rod; 213. Telescopic through hole; 214. Water pump; 215. Diverter; 216. First connecting pipe; 217. Second connecting pipe; 218. Water delivery pipe; 219. 9. Diverter pipe; 220. Drain pipe; 3. Detection mechanism; 31. Connecting plate; 32. Infrared rangefinder; 33. First electric telescopic rod; 34. Extension plate; 35. Second electric telescopic rod; 36. Top block; 37. Moving groove; 38. First conductive sheet; 39. Fixing plate; 310. First resistance plate; 311. Third electric telescopic rod; 312. Cutting power box; 313. Cutting blade; 314. Infrared temperature detector; 315. Second resistance plate; 316. Second conductive sheet. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0029] The present invention will be further described below with reference to the embodiments.

[0030] Example: Refer to Figures 1 to 6 A stainless steel cutting device for cutting stainless steel pipes includes: a cutting cover 1, a fixed cooling mechanism 2 and a detection mechanism 3 disposed inside the cutting cover 1;

[0031] The stainless steel pipe is clamped and fixed by the fixed cooling mechanism 2, and the cut area is cooled when the stainless steel pipe is cut, as per [reference]. Figures 1 to 3 , Figure 5 , Figure 6 The fixed cooling mechanism 2 includes two pairs of clamping plates 21 for clamping and fixing the stainless steel pipe in a horizontal position and two pairs of extrusion plates 22 for fixing the stainless steel pipe in a vertical direction. Each pair of clamping plates 21 and extrusion plates 22 has a pressure-boosting nozzle 23 for cooling water spraying fixedly connected to one side of the opposite side. Each clamping plate 21 and extrusion plate 22 has a hollow structure. The pressure-boosting nozzle 23 is used to increase the water flow pressure.

[0032] The stainless steel tube is clamped using the following specific structure, as shown in the reference. Figures 1 to 3, Figure 5 The fixed cooling mechanism 2 also includes two symmetrical bidirectional lead screws 24 rotatably connected to the inner wall of the cutting cover 1. The outer walls of the bidirectional lead screws 24 are connected to a transmission structure. The two end side walls of the cutting cover 1 are integrally formed with support plates 25, and the top ends of the two support plates 25 are fixedly connected to a filter plate 26. The top end of the filter plate 26 has two symmetrical sliding grooves 27. The side wall of the cutting cover 1 is fixedly connected to a motor 28 for driving one of the bidirectional lead screws 24. The outer walls of both ends of the two bidirectional lead screws 24 are fitted with clamping rods 29 that are slidably connected to the sliding grooves 27. The two clamping rods 29 on the outer wall of the same bidirectional lead screw 24 are fixedly connected to the clamping plate 21 on opposite sides.

[0033] The bottom of the cutting cover 1 is fixedly connected to a support platform 210. The top of the support platform 210 is fixedly connected to two symmetrical lower electric telescopic rods 211. The top inner end of the cutting cover 1 and the corresponding position of the electric telescopic rods 211 are fixedly connected to an upper electric telescopic rod 212. The telescopic ends of the upper electric telescopic rod 212 and the lower electric telescopic rod 211 at the corresponding positions are fixedly connected to the extrusion plate 22. The top of the filter plate 26 has two symmetrical telescopic through holes 213, which are used to provide telescopic space for the two lower electric telescopic rods 211.

[0034] The following specific structure is used to cool the cut edges of stainless steel pipes, refer to... Figure 3 A water pump 214 is fixedly connected to the top of the support platform 210. The drain end of the water pump 214 is fixedly connected to a diverter 215. A water delivery chamber is formed between the clamping rod 29 and the clamping plate 21 at the corresponding positions. Four outlets of the diverter 215 are fixedly connected to a first connecting pipe 216. The other end of the first connecting pipe 216 is connected to the water delivery chamber. A connecting cavity is formed inside the extrusion plate 22. The other two outlets of the diverter 215 are fixedly connected to a second connecting pipe 217. The other ends of the two second connecting pipes 217 are respectively connected to the connecting cavities in the two extrusion plates 22 located below. The last outlet of 15 is fixedly connected to a water supply pipe 218. The other end of the water supply pipe 218 is fixedly connected to a diversion pipe 219. The outlets at both ends of the diversion pipe 219 are fixedly connected to drain pipes 220. The other ends of the two drain pipes 220 are respectively connected to the connecting cavities in the two upper extrusion plates 22. The booster nozzles 23 are respectively connected to the water supply cavity and the connecting cavity. The space below the filter plate 26 contains clean water. The sprayed clean water can also leak back into the space below the filter plate 26 through the filter holes of the filter plate 26 for recycling.

[0035] The dimensions of stainless steel pipes are inspected using the following specific structural method, for reference. Figures 2 to 4The detection mechanism 3 includes a connecting plate 31 fixedly connected to the side wall of one of the extrusion plates 22 located above it. The top of the connecting plate 31 and the inner top wall of the cutting cover 1 are jointly provided with an infrared rangefinder 32. The cutting cover 1 is provided with a pipe inner diameter detection component, which includes a first sliding rheostat for detection.

[0036] The inner diameter detection component includes a first electric telescopic rod 33 fixedly connected to the inner wall of the cutting cover 1, an extension plate 34 fixedly connected to the telescopic end of the electric hydraulic rod, a second electric telescopic rod 35 fixedly connected to the top of the extension plate 34, a top block 36 fixedly connected to the telescopic end of the second electric telescopic rod 35, and a moving groove 37 opened at the top of the extension plate 34.

[0037] The first sliding rheostat includes a first conductive sheet 38 fixedly connected to the inner wall of the sliding groove 27, a fixed plate 39 fixedly connected to the outer peripheral wall of the telescopic end of the second electric telescopic rod 35, and a first resistance plate 310 fixedly connected to one side of the fixed plate 39, which slides in contact with the conductive sheet. The first conductive sheet 38 and the first resistance plate 310 constitute the first sliding rheostat. The first conductive sheet 38 and the first resistance plate 310 are electrically connected to a PLC controller and form a first detection circuit. As the first resistance plate 310 slides upward on the surface of the first conductive sheet 38, the resistance of the first sliding rheostat in the first detection circuit gradually decreases.

[0038] The detection mechanism 3 also includes a third electric telescopic rod 311 fixedly connected to the top of the cutting cover 1. The telescopic end of the third electric telescopic rod 311 is fixedly connected to a cutting power box 312, and the cutting power box 312 contains a power shaft for transmitting power. A cutting blade 313 is fixedly connected to the outer wall of the power shaft in the cutting power box 312. An infrared temperature detector 314 for detecting the temperature of the cutting blade 313 is fixedly connected to the outer wall of the cutting power box 312. The PLC controller is electrically connected to the infrared temperature detector 314 and the water pump 214 to form a cooling circuit. Due to the extremely high hardness of diamond, the diamond cutting blade has extremely high wear resistance and can maintain a sharp cutting edge for a long time without being easily worn.

[0039] The inner wall of the cutting cover 1 is fixedly connected to a second resistance plate 315. The outer wall of the cutting power box 312 near the second resistance plate 315 is fixedly connected to a second conductive sheet 316, and the second conductive sheet 316 slides in contact with the second resistance plate 315. The second conductive sheet 316 and the second resistance plate 315 are electrically connected to a PLC controller to form a second detection circuit. The second conductive sheet 316 and the second resistance plate 315 constitute a second sliding rheostat. During the downward sliding process of the second conductive sheet 316 on the second resistance plate 315, the resistance of the second sliding rheostat in the second detection circuit gradually decreases. The PLC controller is electrically connected to the infrared rangefinder 32 to form a third detection circuit. The PLC controller is electrically connected to the third electric telescopic rod 311 and the cutting power box 312 to form a cutting circuit. The PLC controller has a built-in current detection module for detecting current and a calculation module for data calculation.

[0040] The working principle of this utility model is as follows:

[0041] First, the stainless steel pipe is placed horizontally between the clamping plate 21 and the extrusion plate 22. Then, the motor 28 is started, which drives the bidirectional lead screw 24 to rotate. Then, the transmission structure drives another bidirectional lead screw 24 to rotate. The clamping rod 29 moves on the bidirectional lead screw 24 toward the position of the stainless steel pipe through the limiting of the two bidirectional lead screws 24 and the sliding groove 27, so as to clamp the stainless steel pipe horizontally. At the same time, the two upper electric telescopic rods 212 and the two lower electric telescopic rods 211 are started, which in turn drives the extrusion plate 22 to clamp the stainless steel pipe vertically, so as to clamp the stainless steel pipe from all directions.

[0042] After the stainless steel tube is fixed by the upper extrusion plate 22, the distance that the extrusion plate 22 moves downward is measured by the infrared rangefinder 32.

[0043] Then, the first electric telescopic rod 33 is activated, which pushes the extension plate 34 forward, allowing the top block 36 to enter the stainless steel tube. The second electric telescopic rod 35 is then activated, causing the first resistance plate 310 to move synchronously, sliding on the first conductive sheet 38 and changing the current through the first sliding rheostat. The current detection module in the PLC controller then detects the current through the first sliding rheostat. When the current stops changing, it indicates that the top block 36 has completely reached the inner wall of the tube hole (the tube hole refers to the channel inside the stainless steel tube). The distance the top block 36 has moved is fed back from the change in current. The wall thickness of the stainless steel tube can be determined by the distance the top block 36 has moved and the distance measured by the infrared rangefinder 32. The specific calculation method is as follows:

[0044] Let the upper surface of the extension plate 34 be the horizontal plane x. In the initial state, the distance from the top block 36 to x is x1. The distance the top block 36 moves, as fed back by the current detection, is x2. In the initial state, the transmitter of the rangefinder on the upper surface of the connecting plate 31 is y. The distance y is from the position where the extrusion plate 22 contacts the stainless steel tube to y1. The distance after the extrusion plate 22 moves is y2. The distance from x to y is z. (y1+y2+x1+x2) is the wall thickness of the stainless steel tube. Based on the above data, the diameter of the stainless steel tube hole and the diameter of the stainless steel tube can also be obtained. By pre-measuring the distance from the horizontal centerline of the extension plate 34 to x as x3, the inner diameter of the tube hole is (x3+x1+x2)*2. The outer diameter of the stainless steel tube = the thickness of the stainless steel tube + the inner diameter of the stainless steel tube. The above calculations can be obtained in the calculation module of the PLC controller.

[0045] Based on the above calculations, the third electric telescopic rod 311 is started by controlling the PLC controller. The distance from the cutting blade 313 to the initial contact position between the extrusion plate 22 and the stainless steel pipe is measured beforehand. Assuming this distance is d, the extension length of the third electric telescopic rod 311 can be calculated using y²-d (the third electric telescopic rod 311 is a telescopic rod that can control the extension length and speed, and is existing technology). After the third electric telescopic rod 311 moves the cutting power box 312 downwards to the designated position, the power source in the cutting power box 312 is started by controlling the PLC controller, thereby driving the cutting blade 313... 13 rotates and slows down the descent speed of the third electric telescopic rod 311 to cut the stainless steel pipe. The cutting speed of the cutting blade 313 will be relatively slow (the initial cutting speed can be set at 10-20 mm / s) to ensure that the cutting blade 313 can stably cut into the stainless steel pipe wall. The lower speed helps the blade to make uniform contact with the material and avoids material deformation or burr formation caused by cutting too quickly. As the stainless steel pipe is continuously cut, the rotation speed of the cutting blade 313 will be gradually increased (the intermediate cutting speed can be increased to 30-50 mm / s). Appropriately increasing the cutting speed can reduce the cutting time and improve the cutting efficiency.

[0046] Then, based on the data calculated above, when the cutting blade 313 is about to cut into the pipe hole, the PLC controller controls the cutting blade 313 to slow down the cutting speed (the cutting speed at this time can be set to 10-20 mm / s). The slower speed helps to ensure the stability of the cutting equipment and the cutting quality, avoiding incomplete cutting or rough cutting edges. Then, the lower half of the stainless steel pipe is cut (repeating the cutting process of the upper plate). When the end of the pipe wall is cut, the cutting speed is reduced again (the final cutting speed can be reduced to 10-20 mm / s) to ensure the flatness and accuracy of the end cut.

[0047] At the start of cutting, a lower cutting pressure is typically used (provided via the third electric telescopic rod 311) (initial cutting pressure can be set at 50-100 psi) to avoid the blade cutting in too quickly, which could cause material deformation or uneven cut edges. Lower pressure helps ensure smooth contact between the blade and the material. During cutting, the cutting pressure is gradually increased (intermediate cutting pressure may increase to 150-200 psi) to improve cutting efficiency and depth. Appropriate pressure increases ensure that the cutting blade 313 can smoothly cut through the material, but the blade's durability must be ensured, especially when approaching the bore. When cutting near the tube hole, the cutting pressure needs to be reduced again (at this point, the cutting pressure can be set at 50-100 psi). This is because when cutting near the tube hole, the internal stress of the material will concentrate at the cutting edge and around the hole to be formed. Excessive cutting pressure may cause local stress concentration in the material, causing material deformation. Then continue cutting (repeating the cutting process of the first half). When cutting to the end of the tube wall, reduce the cutting pressure again (the final cutting pressure can be reduced to 50-100 psi) to ensure the flatness and accuracy of the end cut. Excessive pressure at the end of the cut can easily cause burrs or material deformation, so special attention is required.

[0048] As the cutting power box 312 moves downward, it drives the second conductive plate 316 to slide on the second resistance plate 315 to change the current through the second sliding rheostat. Then, the current detection module in the PLC controller detects the current change, and the calculation module in the PLC controller calculates the cutting depth based on the current change, thereby determining when to reduce or increase the pressure and speed.

[0049] Furthermore, high heat is generated during cutting. Therefore, at the beginning of cutting, the water pump 214 is started by controlling the PLC controller. The water pump 214 draws out the clean water in the space below the filter plate 26. Then, the clean water is divided into four water delivery chambers and two connecting chambers by the distributor 215. The water is discharged into the last two connecting chambers through the distributor pipe 219 and the drain pipe 220. Finally, the clean water is sprayed onto the grinding area by the booster nozzle 23.

[0050] When the infrared temperature detector 314 detects that the temperature of the cutting blade 313 is high, the PLC controller controls the water pump 214 to increase its power, so that more water is sprayed onto the cutting blade 313 and the cutting area to remove the heat generated during cutting more quickly.

[0051] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A stainless steel cutting device for cutting stainless steel pipes, characterized in that, It includes a cutting cover (1), and the cutting cover (1) is provided with a fixed cooling mechanism (2) and a detection mechanism (3); The fixed cooling mechanism (2) includes two pairs of clamping plates (21) for clamping and fixing the stainless steel pipe in a horizontal position and two pairs of extrusion plates (22) for fixing the stainless steel pipe in a vertical direction. Each pair of clamping plates (21) and extrusion plates (22) is fixedly connected to a pressurized nozzle (23) for cooling water spraying on one side. Each clamping plate (21) and extrusion plate (22) has a hollow structure. The detection mechanism (3) includes a connecting plate (31) fixedly connected to the side wall of one of the extrusion plates (22) located above. The top of the connecting plate (31) and the inner top wall of the cutting cover (1) are provided with an infrared rangefinder (32). The cutting cover (1) is provided with a pipe inner diameter detection component, which includes a first sliding rheostat for detection.

2. The stainless steel cutting device according to claim 1, characterized in that, The fixed cooling mechanism (2) also includes two symmetrical bidirectional lead screws (24) rotatably connected to the inner wall of the cutting cover (1). The outer walls of the bidirectional lead screws (24) are connected to a transmission structure. The two side walls of the cutting cover (1) are integrally formed with support plates (25), and the top ends of the two support plates (25) are fixedly connected with a filter plate (26). The top end of the filter plate (26) has two symmetrical sliding grooves (27). The side wall of the cutting cover (1) is fixedly connected with a motor (28) for driving one of the bidirectional lead screws (24). The outer walls of the two bidirectional lead screws (24) are fitted with clamping rods (29) that are slidably connected to the sliding grooves (27). The two clamping rods (29) on the outer wall of the same bidirectional lead screw (24) are fixedly connected to the clamping plate (21) on opposite sides.

3. A stainless steel cutting device according to claim 2, characterized in that, The bottom end of the cutting cover (1) is fixedly connected to a support platform (210), and the top end of the support platform (210) is fixedly connected to two symmetrical lower electric telescopic rods (211). The inner top end of the cutting cover (1) and the corresponding position of the lower electric telescopic rods (211) are fixedly connected to an upper electric telescopic rod (212). The telescopic ends of the upper electric telescopic rods (212) and the lower electric telescopic rods (211) at the corresponding positions are fixedly connected to the extrusion plate (22). The top end of the filter plate (26) is provided with two symmetrical telescopic through holes (213). The two telescopic through holes (213) are used to provide telescopic space for the two lower electric telescopic rods (211).

4. A stainless steel cutting device according to claim 3, characterized in that, A water pump (214) is fixedly connected to the top of the support platform (210). The drain end of the water pump (214) is fixedly connected to a diverter (215). A water delivery chamber is formed between the clamping rod (29) and the clamping plate (21) at the corresponding positions. Four of the outlets of the diverter (215) are fixedly connected to a first connecting pipe (216). The other end of the first connecting pipe (216) is connected to the water delivery chamber. A connecting cavity is formed inside the extrusion plate (22). The other two outlets of the diverter (215) are fixedly connected to a second connecting pipe (217). The other ends of the two second connecting pipes (217) are respectively connected to the connecting cavities in the two extrusion plates (22) below. The last outlet of the diverter (215) is fixedly connected to the water supply pipe (218). The other end of the water supply pipe (218) is fixedly connected to the diverter pipe (219). The outlets at both ends of the diverter pipe (219) are fixedly connected to the drain pipes (220). The other ends of the two drain pipes (220) are respectively connected to the connecting cavities in the two extrusion plates (22) above. The booster nozzle (23) is respectively connected to the water supply cavity and the connecting cavity.

5. A stainless steel cutting device according to claim 2, characterized in that, The inner diameter detection assembly includes a first electric telescopic rod (33) fixedly connected to the inner wall of the cutting cover (1), an extension plate (34) fixedly connected to the telescopic end of the first electric telescopic rod (33), a second electric telescopic rod (35) fixedly connected to the top end of the extension plate (34), a top block (36) fixedly connected to the telescopic end of the second electric telescopic rod (35), and a moving groove (37) provided at the top end of the extension plate (34).

6. A stainless steel cutting device according to claim 5, characterized in that, The first sliding rheostat includes a first conductive sheet (38) fixedly connected to the inner wall of the sliding groove (27). A fixing plate (39) is fixedly connected to the outer peripheral wall of the telescopic end of the second electric telescopic rod (35). A first resistance plate (310) that slides in contact with the conductive sheet is fixedly connected to one side of the fixing plate (39). The first conductive sheet (38) and the first resistance plate (310) constitute the first sliding rheostat. The first conductive sheet (38) and the first resistance plate (310) are electrically connected to a PLC controller and form a first detection circuit. During the process of the first resistance plate (310) sliding upward on the surface of the first conductive sheet (38), the resistance of the first sliding rheostat in the first detection circuit gradually decreases.

7. A stainless steel cutting device according to claim 6, characterized in that, The detection mechanism (3) also includes a third electric telescopic rod (311) fixedly connected to the top of the cutting cover (1). The telescopic end of the third electric telescopic rod (311) is fixedly connected to a cutting power box (312), and the cutting power box (312) contains a power shaft for transmitting power. The outer wall of the power shaft in the cutting power box (312) is fixedly connected to a cutting blade (313). The outer wall of the cutting power box (312) is fixedly connected to an infrared temperature detector (314) for detecting the temperature of the cutting blade (313). The PLC controller is electrically connected to the infrared temperature detector (314) and the water pump (214) to form a cooling circuit.

8. A stainless steel cutting device according to claim 7, characterized in that, The inner wall of the cutting cover (1) is fixedly connected to a second resistance plate (315). The outer wall of the cutting power box (312) near the second resistance plate (315) is fixedly connected to a second conductive sheet (316), and the second conductive sheet (316) slides in contact with the second resistance plate (315). The second conductive sheet (316) and the second resistance plate (315) are electrically connected to a PLC controller and form a second detection circuit. The second conductive sheet (316) and the second resistance plate (315) constitute a second sliding rheostat. During the downward sliding process of the second conductive sheet (316) on the second resistance plate (315), the resistance of the second sliding rheostat in the second detection circuit gradually decreases. The PLC controller is electrically connected to the infrared rangefinder (32) and forms a third detection circuit. The PLC controller is electrically connected to the third electric telescopic rod (311) and the cutting power box (312) and forms a cutting circuit.