Four-axis high-efficiency protection saw station

Abstract

The utility model discloses a four -axle high -efficient protection saw station relates to saw station technical field, including the protection cover, its through the clamping groove installation outside the outside frame, this device installs the inclined baffle and can shield some easy dust accumulation of device inside the outside frame, make the cut off material residue difficult to gather, equipment installation lift door, when mechanical hand puts product into saw station and closes lift door, ensure in the cutting process as far as possible prevent dust to leak, and the equipment both sides set up and blow air device, blow the material residue and dust on the casting clean, further improve the surface quality of die casting, through the installation of blowing air subassembly makes it cooperate air source subassembly can blow air on the rotating platform upper end, and then make the rotating platform upper end, the material residue and dust generated when device works are blown away, and the material residue and dust are discharged, effectively avoid the rotating platform accumulation dust and material residue, prevent the environment of pollution work site, influence the surface quality of casting.

Description

Technical Field

[0001] This utility model relates to the field of sawing station technology, specifically a four-axis high-efficiency protective sawing station. Background Technology

[0002] After die casting, the efficient and high-quality removal of slag, slag pockets, and burrs from aluminum alloy die castings is one of the challenges for die casting companies. Furthermore, effective dust extraction and removal during the burr removal process is also crucial. Modern advanced die casting systems are becoming increasingly sophisticated, with continuously improving levels of mechanization, integration, and automation. Integrated sawing stations will greatly solve these challenging problems.

[0003] However, existing sawing stations are exposed to the air. When the sawing station performs finishing work such as deburring and cutting the material handle of die-cast products, dust and slag are generated and float in the air or accumulate in various corners of the die-casting island inside the sawing station. This not only pollutes the work site environment, but also easily affects the surface quality of the castings, and in severe cases, can cause dust explosions. Therefore, it does not meet the existing needs. To address this, we have proposed a four-axis high-efficiency protective sawing station. Utility Model Content

[0004] The purpose of this utility model is to provide a four-axis high-efficiency protective saw station to solve the problem mentioned in the background art that the saw station platform is exposed to the air. When the saw station performs finishing work such as deburring and cutting the material handle of die-cast products, the dust and slag generated will float in the air or be deposited in various corners of the die-casting island inside the saw station. This not only pollutes the work site environment, but also easily affects the surface quality of the castings, and in severe cases, can cause dust explosions.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a four-axis high-efficiency protective saw station, comprising an external frame:

[0006] A protective cover is installed on the outside of the outer frame via a slot. An air blowing assembly is installed inside the outer frame and is fixedly connected to the outer frame. An air source assembly is fixedly installed on one side of the rear end face of the outer frame. The output end of the air source assembly is fixedly connected to the input end of the air blowing assembly. Inclined baffles are fixedly installed on the upper ends of both sides inside the outer frame and the lower ends of the front end face inside the outer frame via screws.

[0007] A filter screen is fixedly installed inside the lower end of the outer frame by screws. A collection guide bracket is installed at the lower end of the filter screen. The collection guide bracket is connected to the filter screen by a snap-fit. A waste trolley is set below the collection guide bracket.

[0008] Preferably, an X-axis electric slide is mounted on the rear end of the upper inner surface of the outer frame by screws, and a Y-axis electric slide is fixedly mounted on the front end of the X-axis electric slide by screws.

[0009] Preferably, a cutting component is fixedly installed at the lower end of the Y-axis electric slide front face slide, and a Z-axis electric slide is installed at the lower end inside the outer frame.

[0010] Preferably, the Z-axis electric slide is fixedly connected to the external frame by screws, and a rotating platform is fixedly mounted on the upper surface of the Z-axis electric slide by screws.

[0011] Preferably, a base is installed at the lower end of the outer frame, and the base is welded to the outer frame.

[0012] Preferably, a lamp post is installed at the upper end of the inner front face of the outer frame, and the lamp post is connected to the outer frame by screws.

[0013] Preferably, a lifting door is installed on the front end face of the outer frame, and the lifting door is longitudinally slidably connected to the outer frame through a slot.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The inclined baffle installed in this utility model can block some of the external frames inside the device that are prone to dust accumulation, making it difficult for the cut material residue to accumulate. The equipment is equipped with a lifting door, which is closed after the robot puts the product into the sawing station to ensure that dust leakage is prevented as much as possible during the cutting process. Air blowing devices are set on both sides of the equipment to blow away the material residue and dust on the castings, further improving the surface quality of the die castings.

[0016] 2. This utility model, by installing an air blowing component in conjunction with an air source component, can blow air onto the top of the rotating platform, thereby blowing away the slag and dust generated during the operation of the device. This facilitates the discharge of slag and dust, effectively preventing the accumulation of dust and slag on the rotating platform, preventing pollution of the work site environment, affecting the surface quality of the castings, enhancing the practicality of the device, and cleaning the dust off the surface of the cut castings before removal. The surface cleanliness of the castings is high, eliminating the need for a dedicated casting cleaning process compared to traditional sawing stations.

[0017] 3. By installing a protective cover and lifting door, this utility model can improve the quality of the workplace environment. The entire cutting process is carried out in a closed space, which will not cause environmental pollution to the die-casting island system. The dust generated during the cutting process is collected in a centralized manner, avoiding the risk of dust explosion and inhalation by on-site workers. Attached Figure Description

[0018] Figure 1This is a three-dimensional perspective view of a four-axis high-efficiency protective saw station according to the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the lifting door after dismantling.

[0020] Figure 3 This is a schematic diagram of the internal structure of a four-axis high-efficiency protective saw station according to the present invention;

[0021] Figure 4 This is a diagram showing the positional distribution of the inclined baffle within the external frame of this utility model;

[0022] Figure 5 This diagram shows the fit between the filter screen and the collection guide bracket of this utility model.

[0023] Figure 6 This is a bottom-view perspective view of a four-axis high-efficiency protective saw station according to this utility model.

[0024] In the diagram: 1. External frame; 2. X-axis electric slide; 3. Cutting assembly; 4. Waste trolley; 5. Base; 6. Filter screen; 7. Rotary platform; 8. Y-axis electric slide; 9. Inclined baffle; 10. Lifting door; 11. Z-axis electric slide; 12. Air blowing assembly; 13. Air source assembly; 14. Protective cover; 15. Light pole; 16. Collection guide bracket. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Please see Figure 1-6 One embodiment of this utility model is a four-axis high-efficiency protective saw station, including an external frame 1:

[0027] The protective cover 14 is installed on the outside of the outer frame 1 via a slot. An air blowing assembly 12 is installed inside the outer frame 1. The air blowing assembly 12, in conjunction with the air source assembly 13, can blow air onto the upper end of the rotating platform 7, thereby blowing away the slag and dust generated during the operation of the device. This facilitates the discharge of slag and dust, effectively preventing the accumulation of dust and slag on the rotating platform 7, preventing pollution of the working environment, affecting the surface quality of the castings, and enhancing the practicality of the device. The air blowing assembly 12 is fixedly connected to the outer frame 1. An air source assembly 13 is fixedly installed on one side of the rear end face of the outer frame 1. The output end of the air source assembly 13 is fixedly connected to the input end of the air blowing assembly 12. Inclined baffles 9 are fixedly installed on the upper ends of both sides and the lower end of the front end face inside the outer frame 1 with screws. The inclined baffles 9 can block and guide the flow of dust in some places inside the device, so that the slag can fall smoothly onto the upper end of the filter screen 6, making it convenient for workers to collect the slag, avoiding the accumulation of slag inside the device, avoiding frequent cleaning of the inside of the device, and reducing the workload of workers.

[0028] The filter screen 6 is fixedly installed inside the lower end of the outer frame 1 by screws. A collection guide bracket 16 is installed at the lower end of the filter screen 6. The installation of the filter screen 6 and the collection guide bracket 16 can filter out the slag and collect it quickly. The slag falls into the waste cart 4 under the action of gravity, so that the device can realize the automatic collection of slag, which is convenient for the staff to quickly and uniformly process the slag and enhance the convenience of the device. The collection guide bracket 16 is connected to the filter screen 6 by a snap-fit. The waste cart 4 is set below the collection guide bracket 16.

[0029] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6An X-axis electric slide 2 is screwed onto the rear end of the upper inner surface of the outer frame 1. A Y-axis electric slide 8 is screwed onto the front end of the X-axis electric slide 2. A cutting assembly 3 is screwed onto the lower end of the front end of the Y-axis electric slide 8. A Z-axis electric slide 11 is screwed onto the lower inner surface of the outer frame 1. The Z-axis electric slide 11 is fixedly connected to the outer frame 1. A rotary platform 7 is screwed onto the upper surface of the Z-axis electric slide 11. A base 5 is installed at the lower end of the outer frame 1. The base 5 is connected to the outer frame... 1. Welded connection: A lamp post 15 is installed on the upper end of the inner front face of the outer frame 1. The lamp post 15 can provide lighting for the inside of the device, making it easier for workers to observe the processing inside the device and making the device more user-friendly. The lamp post 15 is connected to the outer frame 1 by screws. A lifting door 10 is installed on the front face of the outer frame 1. The installation of the lifting door 10 and the protective cover 14 can ensure that dust is prevented from leaking out as much as possible during the cutting process, and at the same time, prevent dust from accumulating on the upper end of the device, enhancing the practicality of the device. The lifting door 10 is longitudinally slidably connected to the outer frame 1 through a slot.

[0030] Working Principle: During operation, the robotic arm removes the casting from the mold and places it onto the rotating platform 7 of the sawing station, after which the lifting door 10 closes. Through the coordinated operation of the X-axis electric slide 2, Y-axis electric slide 8, Z-axis electric slide 11, rotating platform 7, and cutting assembly 3, the device removes burrs, flash, material stalks, and slag from the casting. The removed waste material falls through the filter screen 6 under gravity onto the waste cart 4 below for unified processing. The filter screen 6 is added below the sawing station to prevent accidental damage to the product. For the slag generated during cutting, the air blowing assembly 12, controlled by the air source assembly 13, cleans the casting surface comprehensively. The entire sawing station operates in a sealed state, allowing dust and slag to accumulate only on the waste cart 4 below. Inclined baffles 9 are installed in areas prone to dust accumulation to facilitate the smooth fall of slag. An inclined baffle 9 is also installed at the bottom of the lifting door 10, making it difficult for dust to overflow even when the lifting door 10 is at its lowest position. To further ensure the pollution-free operation of the entire equipment in the die-casting system and to maximize the surface quality of the castings, the device is equipped with an air blowing assembly 12, which, in conjunction with the air source assembly 13, blows air onto the upper part of the rotating platform 7. This removes the slag and dust generated during operation, facilitating their discharge and effectively preventing the accumulation of dust and slag on the rotating platform 7. This prevents pollution of the work site environment and avoids affecting the surface quality of the castings, thus enhancing the practicality of the device. The installation of inclined baffles 9 can also shield and guide the flow of dust in areas within the device where it is prone to accumulate, facilitating the smooth flow of slag and dust. The material falls onto the top of the filter screen 6, making it convenient for staff to collect the residue, preventing it from accumulating inside the device and reducing the workload of staff by avoiding frequent cleaning. The filter screen 6 and the collection guide bracket 16 can filter out the residue and collect it quickly. The residue falls into the waste cart 4 under the action of gravity, enabling the device to automatically collect the residue. This facilitates quick and unified processing of the residue by staff, enhancing the convenience of the device. The lamp post 15 can provide lighting inside the device, making it easier for staff to observe the processing inside the device, making the device more user-friendly.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A four-axis high-efficiency protective saw station, comprising an external frame (1), characterized in that: A protective cover (14) is installed on the outside of the outer frame (1) through a slot. An air blowing assembly (12) is installed inside the outer frame (1). The air blowing assembly (12) is fixedly connected to the outer frame (1). An air source assembly (13) is fixedly installed on one side of the rear end face of the outer frame (1). The output end of the air source assembly (13) is fixedly connected to the input end of the air blowing assembly (12). Inclined baffles (9) are fixedly installed on the upper ends of both sides inside the outer frame (1) and the lower ends of the front end face inside the outer frame (1) by screws. A filter screen (6) is fixedly installed inside the lower end of the outer frame (1) by screws. A collection guide bracket (16) is installed at the lower end of the filter screen (6). The collection guide bracket (16) is connected to the filter screen (6) by a snap fastener. A waste cart (4) is provided below the collection guide bracket (16).

2. The four-axis high-efficiency protective saw station according to claim 1, characterized in that: The rear end of the upper inner surface of the outer frame (1) is fitted with an X-axis electric slide (2) by screws, and the front end of the X-axis electric slide (2) is fitted with a Y-axis electric slide (8) by screws.

3. A four-axis high-efficiency protective saw station according to claim 2, characterized in that: A cutting assembly (3) is fixedly installed at the lower end of the front sliding table of the Y-axis electric slide (8), and a Z-axis electric slide (11) is installed at the lower end inside the outer frame (1).

4. A four-axis high-efficiency protective saw station according to claim 3, characterized in that: The Z-axis electric slide (11) is fixedly connected to the outer frame (1) by screws, and a rotating platform (7) is fixedly installed on the upper surface of the Z-axis electric slide (11) by screws.

5. A four-axis high-efficiency protective saw station according to claim 1, characterized in that: The lower end of the outer frame (1) is equipped with a base (5), and the base (5) is welded to the outer frame (1).

6. A four-axis high-efficiency protective saw station according to claim 1, characterized in that: A lamp post (15) is installed on the upper end of the inner front face of the outer frame (1), and the lamp post (15) is connected to the outer frame (1) by screws.

7. A four-axis high-efficiency protective saw station according to claim 1, characterized in that: The front end face of the outer frame (1) is equipped with a lifting door (10), and the lifting door (10) and the outer frame (1) are longitudinally slidably connected by a slot.

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