An insert one-piece die casting mold

Abstract

This utility model discloses an integral die-casting mold for an insert, comprising: a first mold; and a second mold, the second mold being placed above the first mold and cooperating with the first mold. The beneficial effects of this utility model are: by setting a first ejector pin, a second ejector pin, and an insert fixing mold, the first and second ejector pins at the top are moved synchronously when the inner sliding top plate moves. The second ejector pin drives the insert fixing mold and the insert to move upward. The first ejector pin ejects the metal pot formed on the first mold, ejecting the insert and the formed part together for easy removal and processing. By setting a gating pipe, a first gating channel, and a second gating channel, molten metal is injected into the first and second molds through the gating pipe, the first gating channel, and the second gating channel, and the molten metal is used to form the pot.

Description

Technical Field

[0001] This utility model relates to the field of die casting mold technology, specifically to an integral ejection die casting mold with an insert. Background Technology

[0002] Die casting molds are molds used to rapidly fill liquid or semi-liquid metal into a mold cavity under high pressure, and then solidify it under pressure to obtain metal parts of the required shape and size. Liquid metal (such as aluminum alloy, zinc alloy, magnesium alloy, etc.) is injected into the mold cavity at high speed and high pressure through a die casting machine. However, in the existing molds, inserts may shift due to uneven force during the ejection process, leading to an increased product defect rate. Multiple operations are required to completely remove the inserts and the formed metal body, reducing the efficiency of the removal process. Utility Model Content

[0003] The purpose of this utility model is to provide an integral die-casting mold for inserts, in order to solve the problem mentioned in the background art that in the existing molds, the inserts may shift due to uneven force during the ejection process, resulting in a higher product defect rate and requiring multiple operations to completely remove the inserts and the molded metal body, thus reducing the efficiency of removal.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an integral die-casting mold for inserts, comprising:

[0005] Mold No. 1;

[0006] Mold No. 2 is placed above Mold No. 1, and Mold No. 2 is used in conjunction with Mold No. 1.

[0007] Grooving is performed, with symmetrical grooves inside mold number one.

[0008] An insert fixing mold is slidably disposed on the inner side of the slot;

[0009] An inner sliding top plate is slidably disposed on the inner side of mold No. 1. Multiple ejector pins No. 1 are symmetrically arranged on one side of the inner sliding top plate, and the ejector pins No. 1 are slidably connected to mold No. 1.

[0010] A limiting module is symmetrically fixed to the bottom of the second mold, and the limiting module cooperates with the slotting and insert fixing mold.

[0011] A buffer assembly is placed inside the inner sliding top plate and is connected to mold number one.

[0012] The second ejector pin is symmetrically set at the bottom of the insert fixing mold. The second ejector pin is slidably connected to the first mold and fixedly connected to the inner sliding top plate.

[0013] As a preferred embodiment of this utility model: the buffer assembly includes an outer sliding box, which is symmetrically fixed inside the inner sliding top plate. A fixing plate is slidably arranged inside the outer sliding box, and the top of the fixing plate is fixedly connected to the first mold. Springs are symmetrically arranged inside the outer sliding box.

[0014] As a preferred embodiment of this utility model: an inner fixed support plate is fixedly connected to the inner side of the first mold, a fixed bracket is fixedly connected to the bottom of the inner fixed support plate, a cylinder is installed at the bottom of the inner fixed support plate, and the output end of the cylinder is fixedly connected to the inner sliding top plate.

[0015] As a preferred embodiment of this utility model: the interior of the second mold is provided with a pouring pipe, the interior of the second mold is provided with a first pouring channel, the first pouring channel is connected to the pouring pipe, the interior of the second mold is provided with a second pouring channel, and the second pouring channel is connected to the first pouring channel.

[0016] As a preferred embodiment of this utility model, the inner fixed support plate has symmetrical openings inside that cooperate with the outer sliding box.

[0017] As a preferred embodiment of this utility model: the inner sliding top plate is symmetrically and slidingly provided with multiple limiting posts, and the limiting posts are fixedly connected to the No. 1 mold.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a No. 1 ejector pin, a No. 2 ejector pin, and an insert fixing mold, this utility model realizes that when the inner sliding top plate moves, it drives the No. 1 ejector pin and the No. 2 ejector pin at the top to move synchronously. The No. 2 ejector pin drives the insert fixing mold and the insert to move upward. The No. 1 ejector pin ejects the metal pot formed on the No. 1 mold, ejecting the insert and the formed part together for easy removal and processing. By setting up a gating pipe, a No. 1 gating channel, and a No. 2 gating channel, it realizes that molten metal is injected into the No. 1 mold and the No. 2 mold through the gating pipe, the No. 1 gating channel, and the No. 2 gating channel, and the molten metal is used to form the pot. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the No. 1 and No. 2 molds of this utility model;

[0021] Figure 3 This is a bottom view of mold No. 2 of this utility model;

[0022] Figure 4 This is a top view of mold No. 1 of this utility model;

[0023] Figure 5 This is a schematic diagram of the embedded fixing mold and the No. 2 ejector pin structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the internal structure of the outer sliding box of this utility model.

[0025] In the diagram: 1. Mold No. 1; 2. Mold No. 2; 3. Gating pipe; 4. Gating runner No. 1; 5. Gating runner No. 2; 6. Limiting module; 7. Slot; 8. Inner insert fixing mold; 9. Ejector pin No. 1; 10. Ejector pin No. 2; 11. Inner sliding top plate; 12. Inner fixed support plate; 13. Through port; 14. Outer sliding box; 15. Fixing plate; 16. Spring; 17. Fixing bracket; 18. Cylinder; 19. Limiting post. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 6 This utility model provides a technical solution: an integral die-casting mold for inserts, comprising: a first mold 1; a second mold 2 placed above the first mold 1, which cooperates with the first mold 1; slots 7 symmetrically formed inside the first mold 1; an insert fixing mold 8 slidably disposed inside the slots 7; an inner sliding top plate 11 slidably disposed inside the first mold 1, with a plurality of first ejector pins 9 symmetrically fixed to one side of the inner sliding top plate 11, which are slidably connected to the first mold 1; a limiting module 6 symmetrically fixed to the bottom of the second mold 2, which cooperates with the slots 7 and the insert fixing mold 8; a buffer assembly placed inside the inner sliding top plate 11, which is connected to the first mold 1; and second ejector pins 10 symmetrically fixed to the bottom of the insert fixing mold 8, which are slidably connected to the first mold 1 and fixed to the inner sliding top plate 11.

[0028] It should be noted that in this embodiment, before die casting, the insert is placed in the insert fixing mold 8. The fixing bracket 17 at the bottom of the first mold 1 is connected to the output end of the external hydraulic cylinder. The fixing bracket 17 and the first mold 1 are moved and adjusted as a whole by the hydraulic cylinder. The first mold 1 and the second mold 2 are closed. Molten metal is injected into the first gating channel 4 and the second gating channel 5 through the gating pipe 3. After forming in the first mold 1 and the second mold 2, the first mold 1 moves away from the side of the second mold 2. The output end of the cylinder 18 drives the inner sliding top plate 11 to slide inside the first mold 1. The inner sliding top plate 11 carries... The first ejector pin 9 and the second ejector pin 10 move, and the second ejector pin 10 pushes the insert fixing mold 8. The insert fixing mold 8 moves synchronously to limit the placement of the insert inside. At the same time, the first ejector pin 9 pushes the formed metal pot on the first mold 1 to remove the insert from the insert fixing mold 8, thereby removing the formed metal pot and the fixed insert as a whole. When the inner sliding top plate 11 moves, it drives the inner outer sliding box 14 to move. The outer sliding box 14 slides to a limit outside the fixing plate 15. The spring 16 in the outer sliding box 14 buffers the movement of the outer sliding box 14 and the inner sliding top plate 11.

[0029] In one embodiment, such as Figure 2 and Figure 6 As shown, the buffer assembly includes an outer sliding box 14, which is symmetrically fixed inside the inner sliding top plate 11. A fixing plate 15 is slidably arranged inside the outer sliding box 14, and the top of the fixing plate 15 is fixedly connected to the first mold 1. Springs 16 are symmetrically arranged inside the outer sliding box 14.

[0030] It should be noted that in this embodiment, the spring 16 buffers the movement between the outer sliding box 14 and the fixed plate 15, and also buffers the movement of the inner sliding top plate 11, the second ejector pin 10 and the first ejector pin 9.

[0031] In one embodiment, such as Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, an inner fixed support plate 12 is fixedly connected to the inner side of mold 1, a fixed bracket 17 is fixedly connected to the bottom of the inner fixed support plate 12, and a cylinder 18 is installed at the bottom of the inner fixed support plate 12. The output end of the cylinder 18 is fixedly connected to the inner sliding top plate 11.

[0032] It should be noted that in this embodiment, the fixed bracket 17 provides overall support for the inner fixed support plate 12 and the first mold 1. The fixed bracket 17 is connected to the external hydraulic cylinder equipment to facilitate the opening and closing adjustment between the first mold 1 and the second mold 2.

[0033] In one embodiment, such as Figures 1 to 3 As shown, the interior of mold 2 is provided with a pouring pipe 3, and the interior of mold 2 is provided with a first pouring channel 4, which is connected to the pouring pipe 3. The interior of mold 2 is provided with a second pouring channel 5, which is connected to the first pouring channel 4.

[0034] It should be noted that in this embodiment, the molten metal is poured through the pouring pipe 3 and enters the first pouring channel 4 and the second pouring channel 5 through the pouring pipe 3, and the forming process is completed in the first mold 1 and the second mold 2.

[0035] In one embodiment, such as Figure 6 As shown, the inner fixed support plate 12 has symmetrical openings 13 that cooperate with the outer sliding box 14.

[0036] It should be noted that in this embodiment, the outer sliding box 14 passes through the inner fixed support plate 12 through the through port 13, so that the inner sliding top plate 11 can move normally under the drive of the cylinder 18.

[0037] In one embodiment, such as Figure 2 and Figure 6 As shown, the inner sliding top plate 11 has multiple limiting posts 19 symmetrically slidably arranged inside, and the limiting posts 19 are fixedly connected to the first mold 1.

[0038] It should be noted that in this embodiment, the inner sliding top plate 11 slides to a limit outside the limiting post 19, thereby improving the adjustment stability of the inner sliding top plate 11, the first ejector pin 9, and the second ejector pin 10.

[0039] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A die-casting mold for integral ejection of an insert, characterized in that, include: Mold No. 1 (1); Mold No. 2 (2) is placed above Mold No. 1 (1), and Mold No. 2 (2) is used in conjunction with Mold No. 1 (1); Grooves (7) are symmetrically opened inside mold No. 1 (1); An insert fixing mold (8) is slidably disposed inside the slot (7); An inner sliding top plate (11) is slidably disposed on the inner side of the first mold (1). A plurality of first ejector pins (9) are symmetrically disposed on one side of the inner sliding top plate (11). The first ejector pins (9) are slidably connected to the first mold (1). Limiting module (6) is symmetrically fixed to the bottom of mold No. 2 (2). The limiting module (6) cooperates with the slot (7) and the insert fixing mold (8). A buffer assembly is placed inside the inner sliding top plate (11) and is connected to the first mold (1). The second ejector pin (10) is symmetrically arranged at the bottom of the insert fixing mold (8). The second ejector pin (10) is slidably connected to the first mold (1) and fixedly connected to the inner sliding top plate (11).

2. The integral die-casting mold for inserts according to claim 1, characterized in that: The buffer assembly includes an outer sliding box (14), which is symmetrically fixed inside the inner sliding top plate (11). A fixing plate (15) is slidably arranged inside the outer sliding box (14). The top of the fixing plate (15) is fixed to the first mold (1). Springs (16) are symmetrically arranged inside the outer sliding box (14).

3. The integral die-casting mold for inserts according to claim 2, characterized in that: An inner fixed support plate (12) is fixedly connected to the inner side of the first mold (1), and a fixed bracket (17) is fixedly connected to the bottom of the inner fixed support plate (12). A cylinder (18) is installed at the bottom of the inner fixed support plate (12), and the output end of the cylinder (18) is fixedly connected to the inner sliding top plate (11).

4. The integral die-casting mold for inserts according to claim 1, characterized in that: The second mold (2) is provided with a pouring pipe (3) inside. The second mold (2) has a first pouring channel (4) inside. The first pouring channel (4) is connected to the pouring pipe (3). The second mold (2) has a second pouring channel (5) inside. The second pouring channel (5) is connected to the first pouring channel (4).

5. The integral die-casting mold for inserts according to claim 3, characterized in that: The inner fixed support plate (12) has symmetrical openings (13) inside that cooperate with the outer sliding box (14).

6. The integral die-casting mold for inserts according to claim 1, characterized in that: The inner sliding top plate (11) is symmetrically slidably provided with multiple limiting posts (19), and the limiting posts (19) are fixedly connected to the first mold (1).

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