A multifunctional three-in-one compound machine

Abstract

A multifunctional three-in-one compound machine comprises a first device group, a second device group and a turnover unit arranged between the first device group and the second device group, and a film material sequentially passes through the first device group, the turnover unit and the second device group; the first device group comprises a first unwinding unit, a first coating unit, a first compounding unit and a second unwinding unit; the second device group comprises a second coating unit, a fourth unwinding unit, a second compounding unit and a second winding unit; the turnover unit comprises a turnover frame and a turnover roller group capable of turning over the front and back surfaces of the film material. Through the turnover unit, double-sided coating of the intermediate layer is completed in a single material feeding, secondary unwinding and winding damage is avoided, and the problem that the intermediate layer coating needs to be operated in steps in the traditional process is solved.

Description

Technical Field

[0001] This utility model relates to the field of thin film composite equipment technology, and in particular to a three-in-one composite machine that can meet various coating processes. Background Technology

[0002] Solvent-free three-in-one lamination refers to a process that completes the lamination of three substrates in a single solvent-free step. It boasts advantages such as high production efficiency, high yield, and avoidance of some drawbacks of two-layer lamination processes, leading to its expanding applications. Conventional solvent-free three-in-one lamination processes involve applying adhesive twice, separately to the surfaces of two substrates. However, in various real-world applications, there are situations where the surface and inner layers of the three-layer composite structure cannot be glued, or the glue application is ineffective. To achieve such three-layer composite structures, it is necessary to develop a process that allows for adhesive application to both sides of the middle layer during the lamination process. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a multi-functional three-in-one laminating machine that completes the double-sided coating of the intermediate layer in a single feed, avoiding damage from secondary unwinding and rewinding, and solving the problem of the intermediate layer coating requiring step-by-step operation in traditional processes.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a multi-functional three-in-one laminating machine, including a first equipment group, a second equipment group, and a flipping unit set between the first equipment group and the second equipment group, wherein the film material passes through the first equipment group, the flipping unit, and the second equipment group in sequence; the first equipment group includes a first unwinding unit, a first coating unit, a first laminating unit, and a second unwinding unit; the second equipment group includes a second coating unit, a fourth unwinding unit, a second laminating unit, and a second winding unit; the flipping unit includes a flipping frame and a set of flipping rollers that can flip the front and back of the film material. Intermediate layer substrate double-sided coating process: The first substrate of the first unwinding unit is coated with adhesive on its first surface by the first coating unit. The first substrate is then combined with the second substrate of the second unwinding unit at the first composite unit to form a two-layer composite film. The first surface of the first substrate is bonded to the second substrate. After the two-layer composite film passes through the flipping unit, the second surface of the first substrate faces down and enters the second coating unit to be coated with adhesive. The two-layer composite film is then combined with the third substrate of the fourth unwinding unit at the second composite unit to form a three-layer composite film. The second surface of the first substrate is bonded to the third substrate. The first substrate is an intermediate layer substrate and is coated with adhesive on both sides.

[0005] As an improvement, the flipping roller group includes a first transverse roller, a second transverse roller, a third transverse roller, a fourth transverse roller, a first vertical roller, a first inclined roller, and a second inclined roller. The first transverse roller, the second transverse roller, the third transverse roller, and the fourth transverse roller are horizontally arranged and perpendicular to the first vertical roller. The first inclined roller and the second inclined roller are at a 45° angle to the horizontal plane, and the first inclined roller and the second inclined roller face opposite directions. The film material passes through the first transverse roller, the first inclined roller, the first vertical roller, the second inclined roller, the second transverse roller, the third transverse roller, and the fourth transverse roller in sequence to achieve the flipping of the film material. The film material passes through the first transverse roller and the fourth transverse roller in sequence to achieve the transition of the film material.

[0006] As an improvement, the first equipment group further includes a first winding unit. The first unwinding unit, the first coating unit, the second unwinding unit, the first composite unit and the first winding unit form a two-in-one composite equipment group. The first substrate of the first unwinding unit is coated by the first coating unit and then combined with the second substrate of the second unwinding unit at the first composite unit to form a two-layer composite film, which is then wound up in the first winding unit.

[0007] As an improvement, the first equipment group further includes a first drying oven, the first coating unit includes a first coating carriage and a first coating roller group disposed on the first coating carriage, and the first winding unit is a dual-station winding unit.

[0008] As an improvement, the first unwinding unit is located on the right side of the first unit wall panel, the first coating unit is located on the left side of the first unit wall panel, the first winding unit is located in the middle of the second unit wall panel, the second unwinding unit is located on the right side of the third unit wall panel, the first composite unit is located on the third unit wall panel, and the first drying oven is located on the connecting plate between the top of the first unit wall panel and the second unit wall panel.

[0009] As an improvement, the second equipment group also includes a third unwinding unit. The third unwinding unit, the second coating unit, the fourth unwinding unit, the second composite unit, and the second winding unit form a two-in-one composite equipment group. The third substrate of the third unwinding unit is coated by the second coating unit and then combined with the fourth substrate of the fourth unwinding unit at the second composite unit to form a two-layer composite film, which is then wound up in the second winding unit.

[0010] As an improvement, the second equipment group also includes a second oven, the second coating unit includes a second coating carriage and a second coating roller group disposed on the second coating carriage, and the second winding unit is a dual-station winding unit.

[0011] As an improvement, the third unwinding unit is located on the right side of the fourth unit wall panel, the second coating unit is located on the left side of the fourth unit wall panel, the second winding unit is located in the middle of the fifth unit wall panel, the fourth unwinding unit is located on the right side of the sixth unit wall panel, the second composite unit is located on the sixth unit wall panel, and the second drying oven is located on the connecting plate between the top of the fourth unit wall panel and the fifth unit wall panel.

[0012] The beneficial effects of this utility model compared with the prior art are:

[0013] 1. The coating unit is equipped with a carriage, which can be used for various coating methods such as anilox roller coating, semi-flexible coating, and five-roller coating;

[0014] 2. With two multi-functional coating units, the machine can achieve various three-layer composite structures such as dry lamination three-in-one, dry lamination + solvent-free three-in-one, or solvent-free three-in-one;

[0015] 3. The whole machine can be divided into left and right sections, realizing the dual-machine working mode of two units in one;

[0016] 4. Firstly, it can be achieved. S1 The S2 / S3 three-in-one process involves first coating the S1 surface and then laminating it with S2, followed by coating the S2 surface and then laminating it with S3. Furthermore, by flipping the unit, S1 / S2 The S3 three-in-one process achieves the three-in-one function of coating the intermediate layer on both sides, expanding the application range of various substrate composites.

[0017] 5. It can achieve single-station unwinding and dual-station non-stop winding, which avoids frequent machine stops for changing rolls with large thickness and also reduces the problem of excessively long and costly dual-station unwinding and winding equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the present invention.

[0019] Figure 2 This is a schematic diagram of the flip unit. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings.

[0021] like Figure 1 As shown, a multifunctional three-in-one laminating machine includes a first equipment group 1, a second equipment group 2, and a flipping unit 3 set between the first equipment group 1 and the second equipment group 2. The film material passes through the first equipment group 1, the flipping unit 3, and the second equipment group 2 in sequence.

[0022] like Figure 1As shown, the first equipment group 1 includes a first unwinding unit 13, a first coating unit 11, a first composite unit 18, a second unwinding unit 17, and a first winding unit 14. The first equipment group 1 also includes a first drying oven 19, which can dry the substrate. The first coating unit 11 includes a first coating carriage and a first coating roller assembly mounted on the first coating carriage. The coating unit is equipped with the carriage, and the first coating roller assembly can be used for various coating methods such as anilox roller coating, semi-flexible coating, and five-roller coating. The first winding unit 14 is a dual-station winding unit, and the winding position of the first winding unit 14 can be switched via a rotating frame. The first unwinding unit 13 is located on the right side of the first unit wall panel 12, the first coating unit 11 is located on the left side of the first unit wall panel 12, the first winding unit 14 is located in the middle of the second unit wall panel 15, the second unwinding unit 17 is located on the right side of the third unit wall panel 16, the first composite unit 18 is located on the third unit wall panel 16, and the first drying oven 19 is located on the connecting plate between the top of the first unit wall panel 12 and the second unit wall panel 15. The first unit wall panel 12, the second unit wall panel 15, and the third unit wall panel 16 are arranged from left to right. The first unwinding unit 13, the first coating unit 11, the second unwinding unit 17, the first composite unit 18, and the first winding unit 14 form a two-in-one composite equipment group, which can independently realize the two-in-one composite process. For example, the first substrate of the first unwinding unit 13, after passing through the first coating unit 11, is combined with the second substrate of the second unwinding unit 17 at the first composite unit 18 to form a two-layer composite film, which is then wound up by the first winding unit 14.

[0023] like Figure 1As shown, the second equipment group 2 includes a third unwinding unit 23, a second coating unit 21, a fourth unwinding unit 27, a second laminating unit 28, and a second rewinding unit 24. The second equipment group 2 also includes a second drying oven 29, which can dry the substrate. The second coating unit 21 includes a second coating carriage and a second coating roller assembly mounted on the carriage. The second coating roller assembly can be used for various coating methods such as anilox roller coating, semi-flexible coating, and five-roller coating. The second rewinding unit 24 is a dual-station rewinding unit, with the rewinding position of the second rewinding unit 24 switched via a rotating frame. The third unwinding unit 23 is located on the right side of the fourth unit wall panel 22, the second coating unit 21 is located on the left side of the fourth unit wall panel 22, the second winding unit 24 is located in the middle of the fifth unit wall panel 25, the fourth unwinding unit 27 is located on the right side of the sixth unit wall panel 26, the second composite unit 28 is located on the sixth unit wall panel 26, and the second drying oven is located on the connecting plate between the top of the fourth unit wall panel 22 and the fifth unit wall panel 25. The fourth unit wall panel 22, the fifth unit wall panel 25 and the sixth unit wall panel 26 are arranged from left to right. The third unwinding unit 23, the second coating unit 21, the fourth unwinding unit 27, the second composite unit 28, and the second winding unit 24 form a two-in-one composite equipment group, which can independently realize the two-in-one composite process. For example, the third substrate of the third unwinding unit 23 is coated by the second coating unit 21 and then combined with the fourth substrate of the fourth unwinding unit 27 at the second composite unit 28 to form a two-layer composite film, which is then wound up by the second winding unit 24.

[0024] like Figure 2 As shown, the flipping unit 3 is located on the right side of the first equipment group 1 and on the left side of the second equipment group 2. Pit guide frames are provided between the first equipment group 1 and the flipping unit 3, and between the second equipment group 2 and the flipping unit 3, for the transition of the film material. The flipping unit 3 includes a flipping frame 37 and a set of flipping rollers capable of flipping the film material. The set of flipping rollers includes a first transverse roller 31, a second transverse roller 35, a third transverse roller 36, a fourth transverse roller 37, a first vertical roller 33, a first inclined roller 32, and a second inclined roller 34. The first transverse roller 31, the second transverse roller 35, the third transverse roller 36, and the fourth transverse roller 37 are horizontally arranged and perpendicular to the first vertical roller 33. The first inclined roller 32 and the second inclined roller 34 form a 45° angle with the horizontal plane, and the first inclined roller 32 and the second inclined roller 34 face opposite directions. The film material passes through the first transverse roller 31, the first inclined roller 32, the first vertical roller 33, the second inclined roller 34, the second transverse roller 35, the third transverse roller 36 and the fourth transverse roller 37 in sequence to achieve the flipping of the front and back sides of the film material; the film material passes through the first transverse roller 31 and the fourth transverse roller 37 in sequence to achieve the transition of the film material.

[0025] S1 / S2 / S3 Three-in-One Process: The first substrate of the first unwinding unit 13 is coated with adhesive on its first surface by the first coating unit 11. The first substrate is combined with the second substrate of the second unwinding unit 17 at the first composite unit 18 to form a two-layer composite film. The first surface of the first substrate is bonded to the first surface of the second substrate. After the two-layer composite film is transitioned by the first transverse roller 31 and the fourth transverse roller 37 of the flipping unit 3, the second surface of the second substrate faces down and enters the second coating unit 21 to be coated with adhesive. The two-layer composite film is combined with the third substrate of the fourth unwinding unit 27 at the second composite unit 28 to form a three-layer composite film. The second surface of the second substrate is bonded to the third substrate. The second substrate is an intermediate layer substrate.

[0026] S1 / S2 / S3 Three-in-One Process: The first substrate of the first unwinding unit 13 is coated with adhesive on its first surface by the first coating unit 11. The first substrate is combined with the second substrate of the second unwinding unit 17 at the first composite unit 18 to form a two-layer composite film. The first surface of the first substrate is bonded to the second substrate. After the two-layer composite film passes through the flipping unit 3, the second surface of the first substrate faces down and enters the second coating unit 21 to be coated with adhesive. The two-layer composite film is combined with the third substrate of the fourth unwinding unit 27 at the second composite unit 28 to form a three-layer composite film. The second surface of the first substrate is bonded to the third substrate. The first substrate is an intermediate layer substrate and is coated with adhesive on both sides.

Claims

1. A multi-functional three-in-one composite machine, characterized in that: The system includes a first equipment group, a second equipment group, and a flipping unit that connects the first equipment group and the second equipment group. The film material passes through the first equipment group, the flipping unit, and the second equipment group in sequence. The first equipment group includes a first unwinding unit, a first coating unit, a first laminating unit, and a second unwinding unit. The second equipment group includes a second coating unit, a fourth unwinding unit, a second laminating unit, and a second winding unit. The flipping unit includes a flipping frame and a set of flipping rollers that can flip the film material between its front and back sides.

2. The multifunctional three-in-one composite machine according to claim 1, characterized in that: The flipping roller assembly includes a first transverse roller, a second transverse roller, a third transverse roller, a fourth transverse roller, a first vertical roller, a first inclined roller, and a second inclined roller. The first transverse roller, the second transverse roller, the third transverse roller, and the fourth transverse roller are horizontally arranged and perpendicular to the first vertical roller. The first inclined roller and the second inclined roller are at a 45° angle to the horizontal plane, and the first inclined roller and the second inclined roller face opposite directions. The film material passes through the first transverse roller, the first inclined roller, the first vertical roller, the second inclined roller, the second transverse roller, the third transverse roller, and the fourth transverse roller in sequence to achieve the flipping of the film material. The film material passes through the first transverse roller and the fourth transverse roller in sequence to achieve the transition of the film material.

3. The multifunctional three-in-one composite machine according to claim 1, characterized in that: The first equipment group also includes a first winding unit. The first unwinding unit, the first coating unit, the second unwinding unit, the first composite unit and the first winding unit form a two-in-one composite equipment group. The first substrate of the first unwinding unit is coated by the first coating unit and then combined with the second substrate of the second unwinding unit at the first composite unit to form a two-layer composite film and then wound up in the first winding unit.

4. A multifunctional three-in-one composite machine according to claim 3, characterized in that: The first equipment group also includes a first drying oven, the first coating unit includes a first coating carriage and a first coating roller group disposed on the first coating carriage, and the first winding unit is a dual-station winding unit.

5. A multifunctional three-in-one composite machine according to claim 4, characterized in that: The first unwinding unit is located on the right side of the first unit wall panel, the first coating unit is located on the left side of the first unit wall panel, the first winding unit is located in the middle of the second unit wall panel, the second unwinding unit is located on the right side of the third unit wall panel, the first composite unit is located on the third unit wall panel, and the first drying oven is located on the connecting plate between the top of the first unit wall panel and the second unit wall panel.

6. A multifunctional three-in-one composite machine according to claim 1, characterized in that: The second equipment group also includes a third unwinding unit. The third unwinding unit, the second coating unit, the fourth unwinding unit, the second composite unit, and the second winding unit form a two-in-one composite equipment group. The third substrate of the third unwinding unit is coated by the second coating unit and then combined with the fourth substrate of the fourth unwinding unit at the second composite unit to form a two-layer composite film, which is then wound up in the second winding unit.

7. A multifunctional three-in-one composite machine according to claim 6, characterized in that: The second equipment group also includes a second drying oven, the second coating unit includes a second coating carriage and a second coating roller group disposed on the second coating carriage, and the second winding unit is a dual-station winding unit.

8. A multifunctional three-in-one composite machine according to claim 7, characterized in that: The third unwinding unit is located on the right side of the fourth unit wall panel, the second coating unit is located on the left side of the fourth unit wall panel, the second winding unit is located in the middle of the fifth unit wall panel, the fourth unwinding unit is located on the right side of the sixth unit wall panel, the second composite unit is located on the sixth unit wall panel, and the second drying oven is located on the connecting plate between the top of the fourth unit wall panel and the fifth unit wall panel.

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