Copper electrolysis cell liquid level regulating device
By using the stepped boss and groove structure and double sealing ring design of the copper electrolytic cell liquid level adjustment device, the problem of inconsistent liquid level adjustment is solved, ensuring liquid level consistency and sealing performance, and improving the automation level and product qualification rate of copper electrolytic refining.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHIFENG YUNTONG NON FERROUS METAL CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-07-07
AI Technical Summary
The existing copper electrolytic cell level adjustment device cannot fix the adjustment amount, resulting in inconsistent liquid levels, which affects the production of cathode copper and the grade of anode mud.
A copper electrolytic cell liquid level adjustment device was designed, which adopts a stepped boss and groove structure and a double sealing ring to achieve mechanical positioning and multi-stage locking of the upper and lower pipes, and accurately adjust the liquid level height.
It achieves liquid level positioning and multi-stage locking, eliminates liquid level deviation caused by manual operation, improves the sealing performance of the device in strong acid and high temperature environments, and ensures the stability of electrolyte circulation and the quality of cathode copper.
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Figure CN224467950U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of electrolytic cell devices, specifically to a copper electrolytic cell liquid level regulating device. Background Technology
[0002] Electrolytic refining of copper, also known as hydrometallurgy, involves casting pyrometallurgically refined copper into anode plates and using pure copper sheets or permanent stainless steel as cathode plates, alternating these in an electrolytic cell. An aqueous solution of copper sulfate and sulfuric acid is used as the electrolyte. Under the influence of direct current, copper on the anode and the more negatively charged base metal undergo electrochemical dissolution and enter the electrolyte. Copper ions gain electrons at the cathode and are deposited, yielding the product, cathode copper. During the electrolytic refining process, the electrolyte level in the electrolytic cell needs to be adjusted according to the production cycle to maintain uniform electrolyte circulation, control electrolyte composition and temperature, reduce impurity migration and anode mud disturbance, and control the appearance quality of the cathode copper. Existing level adjustment devices lack a fixed adjustment range and require manual control. With numerous electrolytic cells and inconsistent levels due to different operators, the normal production of cathode copper and the quality of the anode mud are affected. Utility Model Content
[0003] To address the problem that existing liquid level regulating devices cannot fix the adjustment amount, this utility model provides a liquid level regulating device for copper electrolytic cells.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows:
[0005] A copper electrolytic cell level regulating device includes an upper tube and a lower tube. The outer wall of one end of the upper tube has a first annular stepped protrusion, the stepped horizontal surface of which faces the other end of the upper tube. Each stepped horizontal surface of the annular stepped protrusion has a groove. The other end of the upper tube has a first annular groove, within which a first annular sealing ring is disposed. The outer wall of one end of the lower tube has a second annular stepped protrusion that matches the first annular stepped protrusion. The stepped horizontal surface of the second annular stepped protrusion faces away from the other end of the lower tube. Each stepped horizontal surface of the second annular stepped protrusion has a protrusion that matches the groove. The other end of the lower tube has an inwardly cutting portion, the surface of which has two second annular grooves, each containing a second annular sealing ring. The inner diameter of the second annular stepped protrusion is larger than the outer diameter of the upper tube. The end of the upper tube with the first annular groove is inserted into the central hole of the second annular stepped protrusion.
[0006] In one embodiment of the present invention, the other end of the upper tube is provided with two of the first annular grooves.
[0007] In one embodiment of this utility model, the groove is a circular groove, and the protrusion is a circular protrusion that matches the groove.
[0008] In one embodiment of this utility model, the first annular sealing ring and the second annular sealing ring are made of rubber.
[0009] In one embodiment of the present invention, the cross-sectional diameter of the first annular sealing ring is greater than the depth of the first annular groove; the cross-sectional diameter of the second annular sealing ring is greater than the depth of the second annular groove.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0011] This invention provides a copper electrolytic cell liquid level adjustment device. By setting up a stepped protrusion and groove that can fit precisely, it achieves mechanical positioning and multi-stage locking of the upper and lower pipe connection. The plug-in structure of the upper and lower pipes, combined with the standardized stepped spacing, allows for quantitative adjustment of the liquid level, completely solving the problem of inconsistent adjustment in existing devices. It effectively eliminates liquid level adjustment deviations caused by manual operation and ensures the consistency of liquid level in each electrolytic cell. The matching structure of the protrusion and groove and the double sealing ring design significantly improve the sealing performance of the device in strong acid and high temperature environments, preventing composition fluctuations caused by electrolyte leakage. This device can ensure the stability of electrolyte circulation, reduce the impact of impurity migration on the quality of cathode copper, and significantly reduce the abnormal grade of anode mud caused by liquid level fluctuations, thereby improving the overall automation level and product qualification rate of the copper electrolytic refining process. Attached Figure Description
[0012] The embodiments of this utility model will be further described below with reference to the accompanying drawings, wherein:
[0013] Figure 1 A schematic diagram of an embodiment of the copper electrolytic cell liquid level regulating device is shown;
[0014] Figure 2 A schematic diagram of the upper tube embodiment is shown;
[0015] Figure 3 A schematic diagram of the lower tube embodiment is shown;
[0016] Figure 4 A schematic diagram of an embodiment of a copper electrolytic cell is shown;
[0017] Figure 5 It shows Figure 4 Enlarged view of point A in the middle;
[0018] Figure labels: 1-Upper tube, 1-1 First annular stepped boss, 1-2 Groove, 1-3 First annular groove, 1-4 First annular sealing ring, 2-Lower tube, 2-1 Second annular stepped boss, 2-2 Protrusion, 2-3 Middle hole, 2-4 Second annular groove, 2-5 Second annular sealing ring, 2-6 Cutting part. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.
[0020] Reference Appendix Figure 1-5 A copper electrolytic cell level regulating device includes an upper pipe 1 and a lower pipe 2. A first annular stepped protrusion 1-1 is provided on the outer wall of one end of the upper pipe 1, with the stepped horizontal surface of the annular stepped protrusion 1-1 facing the other end of the upper pipe 1. A groove 1-2 is provided on each stepped horizontal surface of the annular stepped protrusion 1-1. A first annular groove 1-3 is provided at the other end of the upper pipe 1, and a first annular sealing ring 1-4 is provided within the first annular groove 1-3. A second annular stepped protrusion 2-1, matching the first annular stepped protrusion 1-1, is provided on the outer wall of one end of the lower pipe 2. -1 The stepped horizontal surface faces away from the other end of the lower tube 2. Each step of the second annular stepped boss 2-1 has a protrusion 2-2 that matches the groove 1-2. The other end of the lower tube 2 has an inward cutting part 2-6. The surface of the cutting part 2-6 has two second annular grooves 2-4. The second annular grooves 2-4 have a second annular sealing ring 2-5. The inner diameter of the second annular stepped boss 2-1 is larger than the outer diameter of the upper tube 1. The end of the upper tube with the first annular groove 1-3 is inserted into the middle hole 2-3 of the second annular stepped boss 2-1.
[0021] In one embodiment of this utility model, the other end of the upper tube 1 is provided with two first annular grooves 1-3.
[0022] In one embodiment of this utility model, the groove 1-2 is a circular groove, and the protrusion 2-2 is a circular protrusion that matches the groove 1-2.
[0023] In one embodiment of this utility model, the first annular sealing ring 1-4 and the second annular sealing ring 2-5 are made of rubber.
[0024] In one embodiment of the present invention, the cross-sectional diameter of the first annular sealing ring 1-4 is greater than the depth of the first annular groove 1-3; the cross-sectional diameter of the second annular sealing ring 2-5 is greater than the depth of the second annular groove 2-4.
[0025] When using, follow the instructions in the attached document. Figure 1-3 As shown, the cut portion 2-6 of the lower tube 2, the two second annular grooves 2-4, and the second annular sealing ring 2-5 are fitted together and inserted into the return pipe of the electrolytic cell to form a seal to prevent leakage. One end of the upper tube with the first annular groove 1-3 is inserted into the middle hole 2-3 of the second annular stepped boss 2-1. By rotating the upper tube 1, the relative position between the upper tube 1 and the lower tube 2 is adjusted, thereby adjusting the liquid level. The protrusion 2-2 on the stepped horizontal surface of the second annular stepped boss 2-1 is inserted into the groove 1-2 on the stepped horizontal surface of the first annular stepped boss 1-1, completing the liquid level locking and ensuring precise liquid level control.
[0026] This invention provides a copper electrolytic cell liquid level adjustment device. By setting up a stepped protrusion and groove that can fit precisely, it achieves mechanical positioning and multi-stage locking of the upper and lower pipe connection. The plug-in structure of the upper and lower pipes, combined with the standardized stepped spacing, allows for quantitative adjustment of the liquid level, completely solving the problem of inconsistent adjustment in existing devices. It effectively eliminates liquid level adjustment deviations caused by manual operation and ensures the consistency of liquid level in each electrolytic cell. The matching structure of the protrusion and groove and the double sealing ring design significantly improve the sealing performance of the device in strong acid and high temperature environments, preventing composition fluctuations caused by electrolyte leakage. This device can ensure the stability of electrolyte circulation, reduce the impact of impurity migration on the quality of cathode copper, and significantly reduce the abnormal grade of anode mud caused by liquid level fluctuations, thereby improving the overall automation level and product qualification rate of the copper electrolytic refining process.
[0027] The foregoing description describes some exemplary embodiments of this utility model. It is understood that the above embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. The features in these embodiments can be recombine in a suitable manner, and the resulting solutions are still within the scope of protection claimed by this utility model. Based on the above embodiments, all other embodiments obtained by those skilled in the art without inventive effort, that is, all modifications, equivalent substitutions, and improvements made within the spirit and principles of this application, fall within the scope of protection claimed by this utility model.
Claims
1. A copper electrolytic cell liquid level regulating device, characterized in that, The device includes an upper tube (1) and a lower tube (2). The upper tube (1) has a first annular stepped protrusion (1-1) on its outer wall at one end, with the stepped horizontal surface of the annular stepped protrusion (1-1) facing the other end of the upper tube (1). Each stepped horizontal surface of the annular stepped protrusion (1-1) has a groove (1-2). The other end of the upper tube (1) has a first annular groove (1-3), and a first annular sealing ring (1-4) is provided within the first annular groove (1-3). The lower tube (2) has a second annular stepped protrusion (2-1) on its outer wall at one end, matching the first annular stepped protrusion (1-1). The stepped horizontal surface of the second annular stepped protrusion (2-1) has a groove (1-2). Facing away from the other end of the lower tube (2), each step of the second annular stepped boss (2-1) has a protrusion (2-2) that matches the groove (1-2) on its horizontal surface; the other end of the lower tube (2) has an inward cutting portion (2-6), the surface of the cutting portion (2-6) has two second annular grooves (2-4), and a second annular sealing ring (2-5) is provided in the second annular groove (2-4); the inner diameter of the second annular stepped boss (2-1) is larger than the outer diameter of the upper tube (1), and the end of the upper tube with the first annular groove (1-3) is inserted into the middle hole (2-3) of the second annular stepped boss (2-1).
2. The copper electrolytic cell level regulating device according to claim 1, characterized in that, The other end of the upper tube (1) is provided with two of the first annular grooves (1-3).
3. The copper electrolytic cell level regulating device according to claim 1, characterized in that, The groove (1-2) is a circular groove, and the protrusion (2-2) is a circular protrusion that matches the groove (1-2).
4. The copper electrolytic cell level regulating device according to claim 1, characterized in that, The first annular sealing ring (1-4) and the second annular sealing ring (2-5) are made of rubber.
5. The copper electrolytic cell level regulating device according to claim 1, characterized in that, The cross-sectional diameter of the first annular sealing ring (1-4) is greater than the depth of the first annular groove (1-3); the cross-sectional diameter of the second annular sealing ring (2-5) is greater than the depth of the second annular groove (2-4).