A carbon tape base ink impregnation device

Abstract

The utility model relates to carbon tape processing technical field, and disclose a kind of carbon tape base ink dip-dyeing device, including dip-dyeing box, the left and right ends of dip-dyeing box are respectively provided with input and output for carbon tape base to pass in, and the inner bottom side of dip-dyeing box is provided with abutting roller, and the upper portion of dip-dyeing box is provided with bending vibration subassembly corresponding abutting roller;The bending vibration subassembly includes the cross frame being arranged on the top of dip-dyeing box.This carbon tape base ink dip-dyeing device, carbon tape base enters dip-dyeing box inside under the conveying effect of external conveying mechanism, when carbon tape passes through dip-dyeing box, utilize hydraulic rod elongation to drive link plate and press frame to move down, and carbon tape base is abutted and bent between abutting roller and press roller, utilize bending effect to extend dip-dyeing path and time, and utilize exciter to drive press frame and press roller vibration, vibration rolling is carried out to carbon tape base, to further shake out the fine bubble adhered to the surface of carbon tape base, improve the contact effect of ink and carbon tape base, to further improve dip-dyeing quality.

Description

Technical Field

[0001] This utility model relates to the field of carbon ribbon processing technology, and more specifically to a carbon ribbon base ink impregnation device. Background Technology

[0002] A carbon ribbon is a consumable material commonly used in printing. It consists of a ribbon base, a coating layer, and a back coating layer. It is primarily used to transfer images or text onto paper or other materials during the printing process. The ribbon base is the supporting structure of the ribbon, and during ribbon processing, it needs to be immersed in ink to complete the dyeing process.

[0003] A search revealed an existing patent (publication number: CN220597862U) that discloses a ribbon ink immersion device. During use, the device, through the cooperation of a limiting roller and an ink pressing mechanism, can roll the ribbon after it has been immersed in ink to remove excess ink. This prevents quality problems and ink waste, solving the problem that in some existing devices, due to the adhesive nature of the ink, excess ink adheres to the ribbon after immersion, and even after the ribbon exits the immersion device, the excess ink gathers into ink droplets, causing an uneven surface after solidification, or even ink droplets falling and causing pollution. This improves the quality of the ribbon output and enhances the practicality of the device. However, in the process of realizing this utility model, the inventors discovered the following problems with the prior art: When the above-mentioned ribbon base ink immersion device is used to immerse the ribbon base in ink under the guidance of the guide roller, it simply performs the immersion action. However, when the ribbon base is immersed in ink from the external environment, there are extremely fine air bubbles attached to its surface. These air bubbles, because they are attached to the surface of the ribbon base, will block the contact between the ink and the ribbon base, thereby affecting the quality of the ribbon base immersion.

[0004] In view of this, the present invention proposes a carbon ribbon-based ink impregnation device to solve this problem. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a carbon ribbon base ink impregnation device to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a carbon ribbon base ink immersion dyeing device, including an immersion box, wherein the left and right ends of the immersion box are respectively provided with an input port and an output port for the carbon ribbon base to pass through, a pressing roller is provided on the inner bottom side of the immersion box, and a bending vibration component is provided on the upper part of the immersion box corresponding to the pressing roller.

[0007] The bending vibration assembly includes a spanning frame mounted across the top of the dyeing tank. A hydraulic rod is embedded in the surface of the spanning frame. A connecting plate is fixedly installed at the telescopic end of the hydraulic rod. A guide rod is slidably connected to the surface of the connecting plate. A pressure frame is fixedly installed at the bottom end of the guide rod. The side cross-section of the pressure frame is I-shaped. A support spring is sleeved on the surface of the guide rod. The top and bottom ends of the support spring abut against the bottom side of the connecting plate and the top side of the pressure frame, respectively. A vibrator is fixedly installed at the top of the pressure frame. A pressure roller is provided at the bottom end of the pressure frame. The gap between the pressure roller and the clamping roller corresponds. When the pressure frame is at its lowest point, the pressure roller is close to the clamping rollers on the left and right.

[0008] Furthermore, a balance slide bar is fixedly installed on the top of the connecting plate, and the balance slide bar is slidably connected to the surface of the cross frame.

[0009] As a further description of the above technical solution: by setting a balance slide bar, the connecting plate moves more smoothly, thereby ensuring the stable vibration of the pressure frame and pressure roller and improving the stability of the device.

[0010] Furthermore, the inner wall of the dyeing box is equipped with support guide rollers corresponding to the inlet and outlet. The support guide rollers, pressure rollers, and clamping rollers are all made of polytetrafluoroethylene (PTFE) rubber rollers.

[0011] As a further description of the above technical solution: by setting the support guide roller, pressure roller and clamping roller to be made of polytetrafluoroethylene (PTFE) rubber rollers, it is possible to prevent ink from corroding the rollers and extend the service life of the rollers. At the same time, the elasticity of the rubber rollers can better adapt to the thickness changes of the carbon ribbon, thereby improving the dyeing effect.

[0012] Furthermore, the inner wall of the dyeing box is provided with a beam plate corresponding to the support guide roller at the output position. The surface of the beam plate is fitted with a limiting slide rod. The bottom end of the limiting slide rod is fixedly installed with a mounting frame. The inner wall of the mounting frame is rotatably connected to an ink pressing roller. The position of the ink pressing roller corresponds to that of the support guide roller. The surface of the limiting slide rod is fitted with a clamping spring. The top and bottom ends of the clamping spring abut against the bottom side of the beam plate and the top side of the mounting frame, respectively.

[0013] As a further description of the above technical solution: by setting an ink pressing roller and a clamping spring, when the carbon ribbon passes through the output port, the ink pressing roller further crushes the carbon ribbon to remove excess ink. At the same time, the elastic force of the clamping spring can ensure that the ink pressing roller always maintains close contact with the carbon ribbon, thereby improving the crushing effect.

[0014] Furthermore, a drying box is provided at the right end of the dyeing box corresponding to the output port. The surface of the drying box has an opening for the carbon ribbon to pass through. A hot air blower is fixedly installed on the front of the drying box, and the air outlet of the hot air blower faces the inside of the drying box.

[0015] As a further description of the above technical solution: by setting up a drying box and a hot air blower, the dyed carbon ribbon can be dried quickly, which facilitates the subsequent winding of the carbon ribbon base.

[0016] Furthermore, a control panel is fixedly installed on the front of the dyeing tank, and the control panel is electrically connected to an external power source via wires.

[0017] As a further description of the above technical solution: by setting up a control panel, the operating status of the device can be easily controlled, thereby improving the automation level of the device.

[0018] The technical effects and advantages of this utility model are as follows:

[0019] 1. Compared with the prior art, in this carbon ribbon ink immersion device, the carbon ribbon substrate enters the immersion box under the conveying action of the external conveying mechanism. When the carbon ribbon passes through the immersion box, the hydraulic rod extends to drive the connecting plate and the pressure frame to move down, pressing and bending the substrate between the pressing roller and the pressure roller. The bending effect extends the immersion path and time. Furthermore, the vibrator drives the pressure frame and pressure roller to vibrate and crush the substrate, thereby further shaking out the small air bubbles attached to the surface of the substrate, improving the contact effect between the ink and the substrate, and thus improving the immersion quality.

[0020] 2. Compared with existing technologies, this carbon ribbon ink impregnation device, by setting a balance slide bar, makes the connecting plate move more smoothly, thereby ensuring the stable vibration of the pressure frame and pressure roller and improving the stability of the device; by setting the support guide roller, pressure roller and clamping roller to be made of polytetrafluoroethylene rubber roller, it can prevent ink from corroding the roller and extend the service life of the roller. At the same time, the elasticity of the rubber roller can better adapt to the thickness change of the carbon ribbon, improving the impregnation effect.

[0021] 3. Compared with the prior art, this carbon ribbon ink impregnation device, by setting an ink pressing roller and a clamping spring, allows the ink pressing roller to further crush the carbon ribbon when it passes through the output port, removing excess ink. At the same time, the elastic force of the clamping spring ensures that the ink pressing roller always maintains close contact with the carbon ribbon, thus improving the crushing effect.

[0022] 4. Compared with the prior art, this carbon ribbon base ink impregnation device can quickly dry the impregnated carbon ribbon by setting up a drying box and a hot air blower, which facilitates the subsequent winding of the carbon ribbon base; by setting up a control panel, the operating status of the device can be easily controlled, which improves the automation level of the device. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural schematic diagram of the present invention from one perspective;

[0024] Figure 2This is a two-dimensional structural schematic diagram of the present invention from a different perspective;

[0025] Figure 3 This is a schematic diagram of the orthographic section of the present invention;

[0026] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle.

[0027] The attached diagram is labeled as follows: 1. Dyeing box; 2. Pressing roller; 3. Frame; 4. Hydraulic rod; 5. Connecting plate; 6. Guide slide bar; 7. Pressure frame; 8. Support spring; 9. Vibrator; 10. Pressure roller; 11. Balance slide bar; 12. Support guide roller; 13. Beam plate; 14. Limiting slide bar; 15. Mounting frame; 16. Pressing spring; 17. Drying box; 18. Hot air blower; 19. Control panel; 20. Ink pressing roller. Detailed Implementation

[0028] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The carbon ribbon ink dyeing apparatus involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Reference Figures 1 to 4 This utility model provides a carbon ribbon base ink immersion device, including an immersion box 1, a control panel 19 fixedly installed on the front of the immersion box 1, and the control panel 19 being electrically connected to an external power source through wires.

[0030] By setting up the control panel 19, the operating status of the device can be easily controlled, thus improving the automation level of the device.

[0031] The dyeing box 1 has an input port and an output port at its left and right ends, respectively, for the carbon ribbon substrate to pass through.

[0032] The inner wall of the dyeing box 1 is equipped with support guide rollers 12 corresponding to the inlet and outlet. By setting the support guide rollers 12, the carbon ribbon substrate can be guided and supported.

[0033] A pressing roller 2 is provided on the inner bottom side of the dyeing box 1, and a bending vibration assembly is provided on the upper part of the dyeing box 1 corresponding to the pressing roller 2.

[0034] The bending vibration assembly includes a spanning frame 3 spanning the top of the dyeing tank 1. A hydraulic rod 4 is embedded in the surface of the spanning frame 3. A connecting plate 5 is fixedly installed at the telescopic end of the hydraulic rod 4. A guide slide rod 6 is slidably connected to the surface of the connecting plate 5. A pressure frame 7 is fixedly installed at the bottom end of the guide slide rod 6. The side section of the pressure frame 7 is I-shaped. A support spring 8 is sleeved on the surface of the guide slide rod 6. The top and bottom ends of the support spring 8 abut against the bottom side of the connecting plate 5 and the top side of the pressure frame 7, respectively. A vibrator 9 is fixedly installed at the top of the pressure frame 7. A pressure roller 10 is provided at the bottom end of the pressure frame 7. The gap position of the pressure roller 10 and the clamping roller 2 corresponds. When the pressure frame 7 is at the bottommost position, the pressure roller 10 is close to the clamping roller 2 at the left and right adjacent positions.

[0035] It is worth noting that in this carbon ribbon ink immersion device, the carbon ribbon base enters the immersion box 1 under the conveying action of the external conveying mechanism. When the carbon ribbon passes through the immersion box 1, the hydraulic rod 4 extends to drive the connecting plate 5 and the pressure frame 7 to move downward, pressing and bending the base between the pressing roller 2 and the pressure roller 10. The bending effect extends the immersion path and time. Furthermore, the vibrator 9 drives the pressure frame 7 and the pressure roller 10 to vibrate and crush the base, thereby further shaking out the small air bubbles attached to the surface of the base, improving the contact effect between the ink and the base, and thus improving the immersion quality.

[0036] A balance slide bar 11 is fixedly installed on the top of the connecting plate 5, and the balance slide bar 11 is slidably connected to the surface of the cross frame 3.

[0037] By setting the balance slide bar 11, the connecting plate 5 moves more smoothly, thereby ensuring the stable vibration of the pressure frame 7 and the pressure roller 10 and improving the stability of the device.

[0038] The support guide roller 12, pressure roller 10 and clamping roller 2 are all made of polytetrafluoroethylene rubber rollers.

[0039] It is worth noting that the materials used to support the guide roller 12, pressure roller 10, and clamping roller 2 are all polytetrafluoroethylene (PTFE) rubber rollers. This prevents the ink from corroding the rollers, extends their service life, and the elasticity of the rubber rollers can better adapt to changes in the thickness of the carbon ribbon, thus improving the dyeing effect.

[0040] The inner wall of the dyeing box 1 is provided with a beam plate 13 corresponding to the support guide roller 12 at the output position. The surface of the beam plate 13 is embedded with a limiting slide rod 14. The bottom end of the limiting slide rod 14 is fixedly installed with a mounting frame 15. The inner wall of the mounting frame 15 is rotatably connected to an ink pressing roller 20, and the position of the ink pressing roller 20 corresponds to that of the support guide roller 12.

[0041] A retaining spring 16 is fitted on the surface of the limiting slide rod 14. The top and bottom ends of the retaining spring 16 abut against the bottom side of the beam plate 13 and the top side of the mounting bracket 15, respectively.

[0042] It is worth noting that by setting up the pressure roller 20 and the clamping spring 16, when the carbon ribbon passes through the output port, the pressure roller 20 further crushes the carbon ribbon to remove excess ink. At the same time, the elastic force of the clamping spring 16 ensures that the pressure roller 20 always maintains close contact with the carbon ribbon, thus improving the crushing effect.

[0043] A drying box 17 is provided at the right end of the dyeing box 1 corresponding to the output port. The surface of the drying box 17 has an opening for the carbon ribbon to pass through. A hot air blower 18 is fixedly installed on the front of the drying box 17, and the air outlet of the hot air blower 18 faces the inside of the drying box 17.

[0044] It is worth noting that the carbon ribbon base ink impregnation device, by setting up a drying box 17 and a hot air blower 18, can quickly dry the impregnated carbon ribbon, which facilitates the subsequent winding of the carbon ribbon base.

[0045] Finally, it should be noted that the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. A carbon ribbon-based ink immersion apparatus, comprising an immersion tank (1), characterized in that: The dyeing box (1) has an input port and an output port for the carbon belt substrate to pass through at its left and right ends, respectively. A pressing roller (2) is provided on the inner bottom side of the dyeing box (1), and a bending vibration assembly is provided on the upper part of the dyeing box (1) corresponding to the pressing roller (2). The bending vibration assembly includes a span frame (3) spanning the top of the dyeing tank (1). A hydraulic rod (4) is embedded in the surface of the span frame (3). A connecting plate (5) is fixedly installed at the telescopic end of the hydraulic rod (4). A guide slide rod (6) is slidably connected to the surface of the connecting plate (5). A pressure frame (7) is fixedly installed at the bottom end of the guide slide rod (6). The side section of the pressure frame (7) is I-shaped. A support spring (8) is sleeved on the surface of the guide slide rod (6). The top and bottom ends of the support spring (8) abut against the bottom side of the connecting plate (5) and the top side of the pressure frame (7), respectively. A vibrator (9) is fixedly installed at the top of the pressure frame (7). A pressure roller (10) is provided at the bottom end of the pressure frame (7). The gap position of the pressure roller (10) corresponds to that of the pressing roller (2). When the pressure frame (7) is at the bottom, the pressure roller (10) is close to the pressing roller (2) at the left and right adjacent positions.

2. The carbon ribbon-based ink impregnation apparatus according to claim 1, characterized in that: A balance slide bar (11) is fixedly installed on the top of the connecting plate (5), and the balance slide bar (11) is slidably connected to the surface of the cross frame (3).

3. The carbon ribbon-based ink impregnation apparatus according to claim 1, characterized in that: The inner wall of the dyeing box (1) is provided with support guide rollers (12) corresponding to the inlet and outlet. The support guide rollers (12), pressure rollers (10) and pressing rollers (2) are all made of polytetrafluoroethylene rubber rollers.

4. The carbon ribbon-based ink impregnation apparatus according to claim 3, characterized in that: The inner wall of the dyeing box (1) is provided with a beam plate (13) corresponding to the support guide roller (12) at the output position. The surface of the beam plate (13) is fitted with a limiting slide rod (14). The bottom end of the limiting slide rod (14) is fixedly installed with a mounting frame (15). The inner wall of the mounting frame (15) is rotatably connected to an ink pressing roller (20). The position of the ink pressing roller (20) corresponds to that of the support guide roller (12).

5. The carbon ribbon-based ink impregnation apparatus according to claim 4, characterized in that: The surface of the limiting slide bar (14) is fitted with a clamping spring (16), and the top and bottom ends of the clamping spring (16) are respectively clamped to the bottom side of the beam plate (13) and the top side of the mounting bracket (15).

6. The carbon ribbon-based ink impregnation apparatus according to claim 1, characterized in that: A drying box (17) is provided at the right end of the dyeing box (1) corresponding to the output port. An opening for carbon ribbon to pass through is reserved on the surface of the drying box (17). A hot air blower (18) is fixedly installed on the front of the drying box (17), and the air outlet of the hot air blower (18) faces the inside of the drying box (17).

7. The carbon ribbon-based ink impregnation apparatus according to claim 1, characterized in that: The front of the dyeing tank (1) is fixedly installed with a control panel (19), which is electrically connected to an external power source through a wire.

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