Adjusting mechanism and hydroelectric power station unit monitoring device

Abstract

The utility model relates to the technical field of hydropower station unit maintenance, especially a adjusting mechanism and hydropower station unit monitoring devices, including adjusting mechanism, including support structure, the support structure includes the mounting panel and sets up the fixed bolt of mounting panel outer wall, this adjusting mechanism fixes the mounting panel through fixed bolt in the shaft body beside needing detecting, and, set up in the adjusting member of support structure side, adjusting member can adjust the position and detection angle of detection part, and the staff finds the suitable detection position conveniently, and, set up in the support member of adjusting member side, support member cooperates adjusting member, and support member can provide stable support to detection part in the removal, when installing detection device, first utilize adjusting member to adjust the position and angle of support member and detection part on support member, read detection data in multiple positions and angles, compare the data of different positions to determine the best detection position.

Description

Technical Field

[0001] This utility model relates to the field of hydropower station unit maintenance technology, and in particular to an adjustment mechanism and a hydropower station unit monitoring device. Background Technology

[0002] Hydropower station generating units are the core equipment of a hydropower station, consisting of a turbine and a generator. The turbine uses the energy of water flow to drive the generator, converting water energy into electrical energy. There are various types of turbines, including impulse turbines and reaction turbines, each with different applicable heads and operating conditions to meet the power generation needs of various hydropower stations. Real-time monitoring of key parameters such as vibration, sway, temperature, and pressure is crucial for timely detection of abnormalities, such as bearing overheating or loose components, and for minimizing equipment damage and accidents.

[0003] In existing technologies, detection modules are often installed at the upper guide bearing, lower guide bearing, and water guide bearing of a water turbine. The modules are installed on the side or bottom of the bearing housing and can detect the vibration of the bearing in different directions to reflect the bearing wear, lubrication condition, and shaft alignment. However, before fixing the detection modules, such as related sensors, we need to adjust the orientation angle of the sensors to obtain the most accurate data. Existing technologies lack dedicated debugging fixtures. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the technical problem of the lack of dedicated testing module debugging tooling in the above-mentioned prior art, this utility model is proposed.

[0006] The purpose of this utility model is to provide an adjustment mechanism, which is to provide a dedicated debugging tool for installing a detection module.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an adjustment mechanism, comprising a support structure, the support structure including a mounting plate and fixing bolts disposed on the outer wall of the mounting plate; and,

[0008] An adjustment member disposed on the side of the support structure; and,

[0009] A support member disposed on the side of the adjustment member.

[0010] In a preferred embodiment of the adjustment mechanism of this utility model, a connecting rod is provided on the side of the mounting plate, and a rotating plate is provided at the end of the connecting rod away from the mounting plate.

[0011] As a preferred embodiment of the adjustment mechanism of this utility model, the adjustment component includes a cross support plate connected to the rotating plate, the side of the cross support plate is provided with a receiving groove, and the end of the cross support plate is provided with an extension plate.

[0012] As a preferred embodiment of the adjustment mechanism of this utility model, the side of the extension plate is rotatably connected to a first arc plate, the middle of the first arc plate is provided with a sliding groove, one end of the first arc plate is provided with a motor, and the output shaft of the motor is connected to the first arc plate.

[0013] In a preferred embodiment of the adjustment mechanism of this utility model, a telescopic rod is provided on the side of the cross support plate away from the first arc plate, and the end of the telescopic rod away from the cross support plate is connected to the mounting plate.

[0014] In a preferred embodiment of the adjustment mechanism of this utility model, the supporting member includes a rotating rod, one end of which is rotatably connected to the receiving groove, and a sliding rod is sleeved on the outer wall of the rotating rod.

[0015] In a preferred embodiment of the adjustment mechanism of this utility model, the end of the slide rod away from the rotating rod is engaged with the inner wall of the first arc plate.

[0016] In a preferred embodiment of the adjustment mechanism of this utility model, a second arc plate is provided on the side of the first arc plate away from the cross support plate, the inner diameter of the second arc plate is slightly larger than the inner diameter of the first arc plate, and the second arc plate is perpendicularly staggered with the first arc plate.

[0017] The beneficial effects of the adjustment mechanism of this utility model are: this structure can easily adjust the position and angle of the detection part, making it convenient for staff to confirm the optimal detection position.

[0018] Another objective of this invention is to provide a monitoring device for hydropower station units, which aims to provide specific detection modules.

[0019] To solve the above-mentioned technical problems, the present invention also provides the following technical solution: a hydropower station unit monitoring device, which includes an adjustment mechanism; and a detection module disposed on the side of the adjustment mechanism, the detection module including a sensor, a data acquisition unit, and a central processing unit.

[0020] As a preferred embodiment of the hydropower station unit monitoring device of this utility model, a display module is provided on the side of the mounting plate.

[0021] The beneficial effects of this utility model of hydropower station unit monitoring device are as follows: when the position and angle of the sensor are adjusted by the adjustment mechanism, the detected data is transmitted to the display module, and the data collected multiple times are compared on the display module to facilitate the final confirmation of the detection position. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0024] Figure 2 This is a schematic diagram of the adjustment structure in this utility model.

[0025] Figure 3 This is a structural schematic diagram of the support component in this utility model. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1, referring to Figures 1-3 This is the first embodiment of the present invention. This embodiment provides an adjustment mechanism, including a support structure 1. The support structure 1 includes a mounting plate 11 and fixing bolts 12 disposed on the outer wall of the mounting plate 11. The adjustment mechanism fixes the mounting plate 11 to the side of the shaft to be tested using the fixing bolts 12; and...

[0030] The adjustment component 2, located on the side of the support structure 1, can adjust the position and angle of the part to be inspected, making it easier for staff to find a suitable inspection position; and...

[0031] The support member 3 is located on the side of the adjustment member 2. The support member 3 works in conjunction with the adjustment member 2 to provide stable support for the detection part during movement.

[0032] Usage process: When using a vibration sensor to detect the vibration of the shaft, the measuring point can be set at the bearing or the machine housing mounting point to better reflect the operating status of the equipment. When installing the detection device, first use the adjusting component 2 to adjust the position and angle of the support component 3 and the detection parts on the support component 3. Read the detection data at multiple positions and angles, and compare the data at different positions to determine the optimal detection position.

[0033] Example 2, refer to Figures 1-3 This is the second embodiment of the present invention. Unlike the previous embodiment, a connecting rod is provided on the side of the mounting plate 11, and a rotating plate is provided at the end of the connecting rod away from the mounting plate 11. Figure 2 As shown, the top of the connecting rod is rotatably connected to the mounting plate 11, and the rotating plate and the connecting rod can rotate relative to each other. Multiple sets of connecting rods and rotating plates are provided.

[0034] Furthermore, the adjusting component 2 includes a cross support plate 21 connected to the rotating plate. The side of the cross support plate 21 has a receiving groove 23. Each end of the cross support plate 21 has an extension plate 22. The side of the extension plate 22 is rotatably connected to a first arc plate 24. A sliding groove is formed in the middle of the first arc plate 24. A motor 25 is installed at one end of the first arc plate 24. The output shaft of the motor 25 is connected to the first arc plate 24. Figure 2 As shown, the first arc plate 24 is rotatably connected to the extension plate 22, and the operation of the motor 25 will drive the first arc plate 24 to rotate on the extension plate 22.

[0035] Furthermore, a telescopic rod is provided on the side of the cross support plate 21 away from the first arc plate 24. The end of the telescopic rod away from the cross support plate 21 is connected to the mounting plate 11. When the telescopic rod extends, it will cause the cross support plate 21 to move away from the mounting plate 11. When the telescopic rod retracts, it will cause the cross support plate 21 to move closer to the mounting plate 11.

[0036] Furthermore, the support member 3 includes a rotating rod 31, one end of which is rotatably connected to the receiving groove 23. The rotating rod 31 is sleeved in the receiving groove 23, allowing relative rotation between it and the cross support plate 21. A sliding rod 32 is sleeved on the outer wall of the rotating rod 31, allowing it to slide. The detection part is fixed on the sliding rod 32, and its movement causes the detection part to move. The end of the sliding rod 32 away from the rotating rod 31 is engaged with the inner wall of the first arc plate 24. When the motor 25 rotates, it causes the first arc plate 24 to move on the cross support plate 21. Shaking will cause the slide bar 32 to shake as well, thereby changing the angle between the slide bar 32 and the cross support plate 21, that is, changing the angle between the part to be tested and the surface to be tested, making it convenient for the staff to adjust the testing angle. Preferably, a second arc plate 26 is provided on the side of the first arc plate 24 away from the cross support plate 21. The inner diameter of the second arc plate 26 is slightly larger than the inner diameter of the first arc plate 24. The second arc plate 26 and the first arc plate 24 are arranged perpendicularly and alternately. A motor 25 is provided on the side of the second arc plate 26. The rotation of the second arc plate 26 will also cause the slide bar 32 to shake, thereby causing the part to be tested to shake.

[0037] Usage: When installing the test part, the telescopic rod moves the cross support plate 21 closer to or away from the mounting plate 11, and moves the slide rod 32 and the test part on the slide rod 32 closer to or away from the surface to be tested, thereby adjusting the test position. The motor 25 drives the arc plate to shake, which can adjust the test angle and test position of the test part. This structure can easily adjust the position and angle of the test part, making it convenient for staff to confirm the optimal test position.

[0038] Example 3, referring to Figures 1-3 This is the third embodiment of the present invention. This embodiment further provides a monitoring device for a hydropower station unit, including an adjustment mechanism; and a detection module 4 disposed on the side of the adjustment member 2. The detection module 4 includes a sensor, a data acquisition unit, and a central processing unit. The sensor measures the vibration displacement of the bearing. The data acquisition unit converts the processed analog signal into a digital signal for further analysis. The central processing unit analyzes and processes the collected vibration data and extracts characteristic parameters. The sensor is fixedly installed at the end of the slide bar 32 and moves together with the slide bar 32.

[0039] Furthermore, a display module 5 is provided on the side of the mounting plate 11. During debugging, the detected data is transmitted to the display module 5. The data collected multiple times are compared on the display module 5, and the staff finally confirms the most suitable detection position.

[0040] Usage process: When the position and angle of the sensor are adjusted using the adjustment mechanism, the detected data is transmitted to the display module 5. The data collected multiple times are compared on the display module 5 to facilitate the final confirmation of the detection position.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An adjustment mechanism, characterized in that: include, A support structure (1), the support structure (1) including a mounting plate (11) and fixing bolts (12) disposed on the outer wall of the mounting plate (11); and, An adjustment member (2) is disposed on the side of the support structure (1); and, Support member (3) disposed on the side of the adjustment member (2).

2. The adjustment mechanism as described in claim 1, characterized in that: A connecting rod is provided on the side of the mounting plate (11), and a rotating plate is provided at the end of the connecting rod away from the mounting plate (11).

3. The adjustment mechanism as described in claim 2, characterized in that: The adjusting component (2) includes a cross support plate (21) connected to the rotating plate. The side of the cross support plate (21) is provided with a receiving groove (23), and the ends of the cross support plate (21) are provided with extension plates (22).

4. The adjustment mechanism as described in claim 3, characterized in that: The side of the extension plate (22) is rotatably connected to a first arc plate (24). A groove is provided in the middle of the first arc plate (24). A motor (25) is provided at one end of the first arc plate (24). The output shaft of the motor (25) is connected to the first arc plate (24).

5. The adjustment mechanism as described in claim 4, characterized in that: A telescopic rod is provided on the side of the cross support plate (21) away from the first arc plate (24), and the end of the telescopic rod away from the cross support plate (21) is connected to the mounting plate (11).

6. The adjustment mechanism as described in claim 5, characterized in that: The supporting member (3) includes a rotating rod (31), one end of which is rotatably connected to the receiving groove (23), and a sliding rod (32) is sleeved on the outer wall of the rotating rod (31).

7. The adjustment mechanism as described in claim 6, characterized in that: The end of the slide bar (32) away from the rotating rod (31) is engaged with the inner wall of the first arc plate (24).

8. The adjustment mechanism as described in claim 7, characterized in that: A second arc plate (26) is provided on the side of the first arc plate (24) away from the cross support plate (21). The inner diameter of the second arc plate (26) is slightly larger than the inner diameter of the first arc plate (24). The second arc plate (26) is perpendicularly staggered with the first arc plate (24).

9. A monitoring device for hydropower station generating units, characterized in that: Includes the adjustment mechanism as described in any one of claims 1 to 8; and a detection module (4) disposed on the side of the adjustment member (2), the detection module (4) including a sensor, a data acquisition unit, and a central processing unit.

10. The hydropower station unit monitoring device as described in claim 9, characterized in that: A display module (5) is provided on the side of the mounting plate (11).

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