A polyester-cotton fabric anti-static treatment device with drying function

Abstract

The utility model discloses a kind of polyester cotton fabric antistatic treatment devices with drying function, it is related to fabric antistatic treatment technical field, including processing box, top cover, control panel, bottom support frame, the top cover is covered in the processing box top, the outside of the processing box is connected with control panel, the bottom of the processing box is connected with bottom support frame.The utility model provides driving force by transmission motor, cooperation longitudinal transmission chain makes sprocket rotate, using transverse transmission chain can make linkage sprocket synchronous rotation, then central shaft and shaft drive transmission roll one and transmission roll two rotation, and make transmission belt drive, cooperate with its bottom feed bottom roll, using the rotating friction of roll, it can be to the polyester cotton fabric of processing feed conveying, make fabric in processing box Dynamic flat state, on the one hand increase its heated area and accelerate moisture evaporation, on the other hand realize feeding automation can improve the working efficiency of device.

Description

Technical Field

[0001] This utility model relates to the field of antistatic treatment technology for fabrics, and in particular to an antistatic treatment device for polyester-cotton fabrics with a drying function. Background Technology

[0002] Polyester-cotton blended fabrics, an important textile material developed in the 1960s, occupy a significant position in clothing, workwear, and home furnishings due to the complementary properties of polyester and cotton fibers. A typical blend ratio is 60%-67% polyester and 33%-40% cotton, retaining the high strength, abrasion resistance, and wrinkle resistance of polyester while also possessing the moisture absorption and breathability advantages of cotton. It is widely used in high-frequency applications such as workwear, school uniforms, and sportswear. However, polyester-cotton fabrics face two core challenges in industrial applications: static electricity accumulation and the impact of drying processes on performance, becoming key bottlenecks restricting their functional upgrades.

[0003] A device for antistatic treatment of polyester-cotton fabric, with publication number CN222575006U, includes a main body with a tray at the inlet, and a spray assembly inside the main body. The spray assembly includes wide-width nozzles and a cleaning component for cleaning the wide-width nozzles. This application improves the antistatic effect of polyester-cotton fabric by incorporating a spray assembly inside the main body, including wide-width nozzles and a cleaning component for cleaning the wide-width nozzles. The tray is equipped with a pre-wetting component, a penetration component, and a drying component for antistatic treatment of polyester-cotton fabric. The wide-width nozzles make the spraying more uniform, and the cleaning component ensures the uniformity of the spraying by cleaning the wide-width nozzles. For thicker parts or complex structures such as jacquard or interwoven parts, pre-wetting is performed before spraying, followed by accelerated penetration of the antistatic agent through the penetration component and drying through the drying component. This enhances the solubility and penetration of the antistatic agent and improves the antistatic effect of polyester-cotton fabric.

[0004] The existing technology described above uses spraying antistatic liquid to treat fabrics. However, the antistatic liquid mainly increases the fabric's moisture content by absorbing moisture from the air to improve conductivity, thus causing static electricity leakage. The antistatic effect is not lasting, and the liquid is easily detached during subsequent cleaning, resulting in poor antistatic performance. Furthermore, the fabric is not easily conveyed automatically and continuously, resulting in a low level of automation. Manual pulling of the fabric through the treatment area (such as spraying antistatic liquid, drying, calendering, etc.) is required, causing production interruptions, a significant decrease in output per unit time, and reduced efficiency of the equipment. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide an antistatic treatment device for polyester-cotton fabrics with a drying function, so as to solve the problems of low antistatic efficiency and low automation of existing antistatic treatment devices for polyester-cotton fabrics mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an antistatic treatment device for polyester-cotton fabric with drying function, comprising a treatment box, a top cover, a control panel, and a bottom support frame. The top of the treatment box is covered with a top cover, the control panel is connected to the outside of the treatment box, and the bottom of the treatment box is connected to a bottom support frame.

[0007] A transmission mechanism is provided on the outside of the bottom support frame. A first conveyor roller and a second conveyor roller are connected to one side of the inside of the processing box. Both ends of the first conveyor roller and the second conveyor roller are connected to a transmission belt by pulleys. An adjustment component is provided at the bottom of the first conveyor roller and the second conveyor roller. An electrostatic eliminator is connected inside the processing box on one side of the second conveyor roller. A heating wire is connected inside the processing box on the side of the electrostatic eliminator. A conduction component is provided on the outside of the processing box.

[0008] Furthermore, it includes a processing box, a top cover, a control panel, and a bottom support frame. The top of the processing box is covered with a top cover, the control panel is connected to the outside of the processing box, and the bottom of the processing box is connected to a bottom support frame.

[0009] Furthermore, a transmission mechanism is provided on the outer side of the bottom support frame, and a first conveyor roller and a second conveyor roller are connected to one side of the inside of the processing box. Both ends of the first conveyor roller and the second conveyor roller are connected to a transmission belt by pulleys. An adjustment component is provided at the bottom of the first conveyor roller and the second conveyor roller. An electrostatic eliminator is connected inside the processing box on one side of the second conveyor roller, and a heating wire is connected inside the processing box on the side of the electrostatic eliminator. A conduction component is provided on the outside of the processing box.

[0010] Furthermore, the power chain is connected to a driven sprocket and a transition sprocket, and a fan shaft runs through the interior of both the transition sprocket and the driven sprocket. A turbulence fan is connected to one end of the fan shaft, and the turbulence fan is connected to the bottom support frame through an external fan cover.

[0011] Furthermore, an air guide plate is connected to the bottom support frame inside the turbulence fan, and the air guide plate is made of stainless steel.

[0012] Furthermore, the gear assembly includes a pinion fixed to the output shaft of the drive motor, and a bevel gear meshes with one side of the pinion, and one side of the bevel gear is fixedly connected to one end of the steering shaft.

[0013] Furthermore, the transmission assembly includes a small sprocket sleeved on the output shaft of the transmission motor, and a longitudinal transmission chain is connected to the small sprocket. A large sprocket is connected to the longitudinal transmission chain. A central shaft runs through the interior of the large sprocket. A transverse transmission chain is connected to the outside of the central shaft. A linkage sprocket is connected to one end of the transverse transmission chain. A rotating shaft runs through the interior of the linkage sprocket. One end of the central shaft and the rotating shaft both extend into the processing box and are respectively connected to one end of the first conveyor roller and the second conveyor roller.

[0014] Furthermore, the adjustment assembly includes a double-rod start pneumatic slide table disposed on the two inner walls of the processing box, and one end of the double-rod start pneumatic slide table is connected to a bottom feeding platform, and both sides of the top of the bottom feeding platform are connected to feeding bottom rollers.

[0015] Furthermore, a tension sprocket two is connected to one side of the power chain, and the tension sprocket two is rotatably connected to one side of the bottom support frame. A tension sprocket one is connected to one side of the longitudinal transmission chain, and the tension sprocket one is rotatably connected to the outer wall of the processing box.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the antistatic treatment device for polyester-cotton fabric with drying function integrates feeding, turbulence-accelerated drying and electrostatic treatment to improve the processing efficiency and effect of polyester-cotton fabric.

[0017] The drive motor provides driving force, which, together with the longitudinal drive chain, makes the large sprocket rotate. The transverse drive chain can make the linkage sprocket rotate synchronously. The central shaft and the rotating shaft drive the first and second conveyor rollers to rotate, and the drive belt drives them. In conjunction with the bottom feed roller, the rotational friction of the rollers can be used to feed and convey the polyester-cotton fabric to be processed, so that the fabric is dynamically laid flat in the processing box. On the one hand, this increases the heating area and accelerates the evaporation of moisture, and on the other hand, it realizes the automation of feeding, which can improve the working efficiency of the device.

[0018] During operation, the drive motor works with the gear assembly to rotate the steering shaft and the drive sprocket, which in turn work with the power chain to rotate the driven sprocket, the transition sprocket, and the turbulence fan. This allows the turbulence fan to blow air and break the thermal boundary during the drying process, enhancing heat transfer, distributing heat evenly, avoiding localized overheating, and helping to balance the temperature field inside the processing chamber, thus optimizing the drying effect and efficiency.

[0019] Heating wires heat and dry the conveyed fabric, reducing the moisture content of the polyester-cotton fabric and decreasing the conduction effect of moisture on static electricity, making it easier for surface charges to accumulate. At this time, the static eliminator generates positive and negative ions by ionizing the air, neutralizing the surface charge of the fabric and effectively preventing static electricity accumulation. The combination of the two solves the problem of static electricity generation in the dry environment and achieves double protection by neutralizing the existing charge. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the top cover of this utility model in the removed state;

[0024] Figure 4 This is a side view of the structure of the top cover of this utility model in the removed state;

[0025] Figure 5 This is a top-view three-dimensional structural diagram of the present invention;

[0026] Figure 6 This is a top view of the structure of this utility model;

[0027] Figure 7 This is a three-dimensional structural diagram of the present invention viewed from below.

[0028] The following are the annotations in the diagram: 1. Processing box; 2. Top cover; 3. Control panel; 4. Bottom support frame; 5. Transmission mechanism; 501. Drive motor; 502. Gear assembly; 503. Steering shaft; 504. Power chain; 505. Transition sprocket; 506. Driven sprocket; 507. Turbulence fan; 508. Fan shaft; 509. Drive sprocket; 6. Longitudinal transmission chain; 7. Large sprocket; 701. Central shaft; 8. Tensioning sprocket one; 9. Transverse transmission chain; 10. Linkage sprocket; 1001. Rotating shaft; 11. Transmission belt; 12. Conveyor roller one; 13. Conveyor roller two; 14. Heating wire; 15. Static eliminator; 16. Double-rod start pneumatic slide; 17. Bottom feeding platform; 18. Feed bottom roller; 19. Tensioning sprocket two; 20. Air guide plate. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] Please see Figures 1-7 The present invention provides an embodiment of an antistatic treatment device for polyester-cotton fabric with drying function, comprising a treatment box 1, a top cover 2, a control panel 3, and a bottom support frame 4. The top of the treatment box 1 is covered by the top cover 2, the control panel 3 is connected to the outside of the treatment box 1, and the bottom support frame 4 is connected to the bottom of the treatment box 1.

[0031] A transmission mechanism 5 is provided on the outer side of the bottom support frame 4;

[0032] The transmission mechanism 5 includes a transmission motor 501, and the transmission motor 501 is fixed to the bottom outer side of the bottom support frame 4 by a bracket. The output shaft end of the transmission motor 501 is connected to a gear assembly 502, and a steering shaft 503 is connected to one side of the gear assembly 502.

[0033] The gear assembly 502 includes a pinion fixed to the output shaft of the drive motor 501, and a bevel gear meshes with one side of the pinion. One side of the bevel gear is fixedly connected to one end of the steering shaft 503.

[0034] For details, please refer to Figure 1 , Figure 2 , Figure 5 When in use, the drive motor 501 is connected to the mains power through a wire. The control panel 3 is used to operate the drive motor 501 to start and stop. That is, when the drive motor 501 is turned on, its output shaft drives the pinion to rotate and mesh with the bevel gear, which makes the steering shaft 503 rotate and achieves the steering adjustment effect.

[0035] One end of the steering shaft 503 is fixed with a drive sprocket 509, and a power transmission chain 504 is connected to the drive sprocket 509.

[0036] The drive chain 504 is connected to the driven sprocket 506 and the transition sprocket 505. The fan shaft 508 runs through the interior of both the transition sprocket 505 and the driven sprocket 506. One end of the fan shaft 508 is connected to the turbulence fan 507, and the turbulence fan 507 is connected to the bottom support frame 4 through the external fan cover.

[0037] For details, please refer to Figure 1 , Figure 3 , Figure 5 , Figure 6 When in use, the steering shaft 503 drives the drive sprocket 509 to rotate, which in turn causes the driven sprocket 506 and the transition sprocket 505 to rotate, which in turn causes the corresponding fan shaft 508 to rotate, further driving the turbulence fan 507 to rotate. The turbulence fan 507 can then turbulent the hot airflow inside the treatment box 1, making the airflow distribution uniform and optimizing the drying efficiency and effect of the fabric.

[0038] A guide plate 20 is connected to the bottom support frame 4 inside the turbulence fan 507, and the guide plate 20 is made of stainless steel.

[0039] Specifically, referring to the processing box 1 in the figure, during use, the air guide plate 20 is used to guide the air during the blowing process of the turbulence fan 507, so that the hot air flow is evenly blown to the polyester-cotton fabric. The stainless steel air guide plate 20 is more robust and durable.

[0040] Inside the processing box 1, a first conveyor roller 12 and a second conveyor roller 13 are connected to one side. Both ends of the first conveyor roller 12 and the second conveyor roller 13 are connected to a drive belt 11 by pulleys. An adjustment component is provided at the bottom of the first conveyor roller 12 and the second conveyor roller 13.

[0041] The adjustment assembly includes a double-rod start pneumatic slide 16 set on the two inner walls of the processing box 1, and one end of the double-rod start pneumatic slide 16 is connected to a bottom feeding platform 17, and both sides of the top of the bottom feeding platform 17 are connected to feeding bottom rollers 18.

[0042] Specifically, such as Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, during use, when the first conveyor roller 12 and the second conveyor roller 13 rotate, the outer transmission belt 11 of them rotates synchronously and contacts the polyester-cotton fabric. The friction generated by the rotation is used to transport and guide the fabric, which is flexible and convenient.

[0043] An electrostatic eliminator 15 is connected inside the processing box 1 on one side of the conveyor roller 2 13. A heating wire 14 is connected inside the processing box 1 on one side of the electrostatic eliminator 15. A conductive component is provided on the outside of the processing box 1.

[0044] The transmission assembly includes a small sprocket sleeved on the output shaft of the drive motor 501, and a longitudinal transmission chain 6 connected to the small sprocket. A large sprocket 7 is connected to the longitudinal transmission chain 6. A central shaft 701 passes through the interior of the large sprocket 7. A transverse transmission chain 9 is connected to the outside of the central shaft 701. A linkage sprocket 10 is connected to one end of the transverse transmission chain 9. A rotating shaft 1001 passes through the interior of the linkage sprocket 10. One end of both the central shaft 701 and the rotating shaft 1001 extends into the processing box 1 and is connected to one end of the first conveyor roller 12 and the second conveyor roller 13, respectively.

[0045] Specifically, such as Figure 1 , Figure 2 , Figure 4 , Figure 7 As shown, during use, the drive motor 501 works in conjunction with the longitudinal drive chain 6 to make the large sprocket 7 rotate synchronously, and further works with the transverse drive chain 9 to make the linkage sprocket 10 rotate, thereby making the central shaft 701 and the rotating shaft 1001 rotate, which in turn drives the first conveyor roller 12 and the second conveyor roller 13 to rotate, providing power for the operation of the drive belt 11.

[0046] One side of the power chain 504 is connected to a tension sprocket 2 19, and the tension sprocket 2 19 is rotatably connected to one side of the bottom support frame 4. One side of the longitudinal transmission chain 6 is connected to a tension sprocket 1 8, and the tension sprocket 1 8 is rotatably connected to the outer wall of the processing box 1.

[0047] Specifically, such as Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 7 As shown, during use, the drive chain 504 and the longitudinal transmission chain 6 are used for transmission, and the tension is adjusted by tension sprocket 19 and tension sprocket 8 to effectively prevent the drive chain 504 and the longitudinal transmission chain 6 from loosening, thus ensuring the stability of the transmission.

[0048] Working principle: When using this utility model, firstly, the polyester-cotton fabric is fed into the processing box 1 and laid flat on the bottom feeding platform 17. Then, the double-rod start pneumatic slide 16 is driven to push the bottom feeding platform 17 upward, so that the fabric is located between the first conveyor roller 12, the second conveyor roller 13 and the bottom feeding platform 17. Then, the drive motor 501 is driven, which, in conjunction with the longitudinal drive chain 6, causes the large sprocket 7 to rotate. Further, in conjunction with the transverse drive chain 9, the linkage sprocket 10 rotates, which in turn causes the central shaft 701 and the rotating shaft 1001 to rotate, thereby causing the first conveyor roller 12 and the second conveyor roller 13 to rotate. During this process, the drive belt 11 drives synchronously, thereby using the friction generated by the drive belt 11 to transport the fabric, replacing manual feeding, and making it flexible and convenient to use.

[0049] Secondly, the heating wire 14 is driven to work and generate heat to dry the polyester-cotton fabric, causing static electricity to accumulate on the surface of the polyester-cotton fabric. During this process, the static eliminator 15 is turned on. The static eliminator 15 generates positive and negative ions by ionizing the air, which neutralizes the charge on the surface of the fabric and can effectively prevent static electricity accumulation, resulting in a good static electricity removal effect.

[0050] Finally, during the operation of the drive motor 501, the gear assembly 502 causes the steering shaft 503 to rotate synchronously, which in turn causes the drive sprocket 509 to rotate. In conjunction with the power chain 504, the driven sprocket 506 and the transition sprocket 505 rotate synchronously. Then, the fan shaft 508 drives the turbulence fan 507 to rotate. The turbulence fan 507 blows air, which can achieve the effect of uniform heat distribution and optimize drying efficiency.

[0051] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0052] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An antistatic treatment device for polyester-cotton fabric with drying function, comprising a treatment box (1), a top cover (2), a control panel (3), and a bottom support frame (4), wherein the top of the treatment box (1) is covered by the top cover (2), the control panel (3) is connected to the outside of the treatment box (1), and the bottom of the treatment box (1) is connected to the bottom support frame (4). Its features are: A transmission mechanism (5) is provided on the outside of the bottom support frame (4). A first conveyor roller (12) and a second conveyor roller (13) are connected to one side of the inside of the processing box (1). Both ends of the first conveyor roller (12) and the second conveyor roller (13) are connected to a transmission belt (11) by pulleys. An adjustment component is provided at the bottom of the first conveyor roller (12) and the second conveyor roller (13). An electrostatic eliminator (15) is connected inside the processing box (1) on one side of the second conveyor roller (13). A heating wire (14) is connected inside the processing box (1) on one side of the electrostatic eliminator (15). A conduction component is provided on the outside of the processing box (1).

2. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 1, characterized in that: The transmission mechanism (5) includes a transmission motor (501), and the transmission motor (501) is fixed to the bottom of the outer side of the bottom support frame (4) by a bracket. The output shaft end of the transmission motor (501) is connected to a gear assembly (502), and a steering shaft (503) is connected to one side of the gear assembly (502). One end of the steering shaft (503) is fixed to a drive sprocket (509), and a power transmission chain (504) is connected to the drive sprocket (509).

3. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 2, characterized in that: The drive chain (504) is connected to a driven sprocket (506) and a transition sprocket (505), and a fan shaft (508) runs through the interior of both the transition sprocket (505) and the driven sprocket (506). A turbulence fan (507) is connected to one end of the fan shaft (508), and the turbulence fan (507) is connected to the bottom support frame (4) through an external fan cover.

4. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 3, characterized in that: The bottom support frame (4) inside the turbulence fan (507) is connected to a guide plate (20), and the guide plate (20) is made of stainless steel.

5. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 2, characterized in that: The gear assembly (502) includes a pinion fixed to the output shaft of the drive motor (501), and a bevel gear meshes with one side of the pinion. One side of the bevel gear is fixedly connected to one end of the steering shaft (503).

6. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 1, characterized in that: The transmission assembly includes a small sprocket sleeved on the output shaft of the transmission motor (501), and a longitudinal transmission chain (6) connected to the small sprocket. A large sprocket (7) is connected to the longitudinal transmission chain (6). A central shaft (701) runs through the interior of the large sprocket (7). A transverse transmission chain (9) is connected to the outside of the central shaft (701). A linkage sprocket (10) is connected to one end of the transverse transmission chain (9). A rotating shaft (1001) runs through the interior of the linkage sprocket (10). One end of the central shaft (701) and the rotating shaft (1001) both extend into the processing box (1) and are respectively connected to one end of the first conveyor roller (12) and the second conveyor roller (13).

7. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 1, characterized in that: The adjustment assembly includes a double-rod start pneumatic slide (16) set on the two inner walls of the processing box (1), and one end of the double-rod start pneumatic slide (16) is connected to a bottom feeding platform (17), and both sides of the top of the bottom feeding platform (17) are connected to feeding bottom rollers (18).

8. The antistatic treatment device for polyester-cotton fabric with drying function according to claim 2, characterized in that: The power chain (504) is connected to a tension sprocket two (19) on one side, and the tension sprocket two (19) is rotatably connected to one side of the bottom support frame (4). The longitudinal transmission chain (6) is connected to a tension sprocket one (8) on one side, and the tension sprocket one (8) is rotatably connected to the outer wall of the processing box (1).

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