Nickel-copper alloy material melting and processing smelting furnace
By using a worm gear to drive the main body of the nickel-copper alloy smelting furnace to tilt and rotate, the problems of uneven heating of materials, insufficient mixing, and long melting time are solved, achieving efficient material handling and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RUIAN OIL CHEM MECHANICAL FACTORY
- Filing Date
- 2025-06-24
- Publication Date
- 2026-07-07
AI Technical Summary
Existing nickel-copper alloy smelting furnaces suffer from problems such as uneven heating of materials, insufficient mixing, long melting time, and difficulty in pouring, and are also complex in structure and high in cost.
The main body of the nickel-copper alloy smelting furnace is tilted and overturned by a worm gear drive. The drive is located outside the support base and can rotate. The tilting and rotation can be carried out simultaneously. The drives do not interfere with each other during use. The mechanism is simple and the cost is reduced.
It achieves uniform heating and thorough mixing of materials, shortens melting time, simplifies the pouring process, and reduces equipment costs.
Smart Images

Figure CN224470771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nickel-copper alloy material melting and smelting furnaces, and more specifically, to a nickel-copper alloy material melting and smelting furnace. Background Technology
[0002] Nickel-copper alloy is an alloy material composed of 60% nickel, 33% copper, and 6.5% iron. Nickel-copper alloy has good room temperature mechanical properties and high temperature strength, as well as high corrosion resistance and wear resistance. Existing nickel-copper alloy smelting furnaces are generally divided into two types: static heating and rotary heating. Static heating leads to uneven heating and insufficient mixing of the material, while rotary heating slows down heat transfer, resulting in a longer melting time. Furthermore, most smelting furnaces are difficult to tilt. To solve these problems, this invention proposes a nickel-copper alloy material melting and processing smelting furnace, which can effectively solve the problems of uneven heating and insufficient mixing caused by static heating, the long melting time required by rotary heating, and the difficulty in tilting the material.
[0003] In existing technologies, such as the authorized announcement number CN218097193U, this utility model discloses a nickel-copper alloy material melting and smelting furnace, specifically relating to the field of metal smelting. It includes a base plate, a movable frame fixedly connected to the upper end of the base plate, a smelting furnace frame fixedly connected to the middle of the upper end of the base plate, a transmission device on the upper outer wall of the smelting furnace frame, an intermittent mechanism on one side of the outer wall of the smelting furnace frame, a mounting base at the lower end of the intermittent mechanism, and a smelting furnace cylinder at the upper end of the transmission device. This utility model's nickel-copper alloy material melting and smelting furnace achieves intermittent rotational heating through the intermittent mechanism and transmission device. This not only ensures the material is fully heated and melted but also achieves thorough fusion, enhancing the melting effect and improving work efficiency. The tilting device allows for material tilting without requiring personnel to approach, and the rotating, detachable top cover automatically opens using gravity during tilting.
[0004] In existing technologies, such as the aforementioned patent, the rotatable stirring structure, combined with the hook lifting structure, causes interference between the lifting and rotating mechanisms, making synchronous driving impossible. Furthermore, the rotatable stirring mechanism cannot be tilted while rotating, and it cannot be rotated while tilting. This results in a complex and costly mechanism. Utility Model Content
[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a nickel-copper alloy material melting and smelting furnace. By using a worm gear to drive the main body of the melting and smelting furnace to tilt and over, and an external drive to rotate the support base, the tilting and rotation can be carried out synchronously. During use, the drives will not interfere with each other. The mechanism is simple and the cost is reduced.
[0006] To solve the above problems, the present invention adopts the following technical solution.
[0007] A nickel-copper alloy smelting furnace includes an arched support base. The inner surface of the arched support base is fitted with the furnace body. A bearing ring is mounted on the outer surface of the furnace body. A first support base is fixedly connected to the outer surface of the bearing ring. A rotating support shaft is fixedly connected to the outer end surface of the first support base. The outer surface of the rotating support shaft is connected to the inner surface of the arched support base via a bearing. A first drive motor is fixedly connected to the lower surface of the first support base. A gear is fixedly connected to the end face of the drive shaft of the first drive motor. A gear ring is fixedly connected to the outer surface of the furnace body. A worm gear is fixedly connected to the outer surface of the rotating support shaft. A second support base is fixedly connected to the inner surface of the arched support base. A second drive motor is fixedly connected to the outer end of the second support base. A worm gear is fixed to the drive shaft of the second drive motor. By using a worm gear, the furnace body is driven to tilt and overturn. The support base is externally mounted to drive its rotation. Tilting and rotation can be performed synchronously, and the drives do not interfere with each other during use. The mechanism is simple and cost-effective.
[0008] Furthermore, the worm engages on the outer surface of the worm wheel, and the worm wheel and worm mesh with each other.
[0009] Furthermore, the second drive motor is a forward and reverse drive motor (motor forward and reverse rotation refers to changing the wiring order of any two phases in the three-phase power supply line to make the motor rotate clockwise (forward) or counterclockwise (reverse). This reversal changes the direction of the magnetic field, thereby affecting the direction of motor rotation).
[0010] Furthermore, the gear of the first drive motor meshes with the outer surface of the gear ring, and the gear ring and the gear mesh with each other.
[0011] Furthermore, the arched support base adopts an arched structure, and its bottom is provided with a folded support flange.
[0012] Furthermore, the first support is welded and fixed to the outer two sides of the bearing ring.
[0013] Furthermore, the inner surface of the arched support is provided with a bearing, and the rotating support shaft is connected to the inner surface of the bearing.
[0014] Compared with existing technologies, the advantages of this utility model are:
[0015] (1) By using a worm gear to drive the main body of the melting and smelting furnace to tilt and tilt, and the support base is set to drive its rotation, the tilting and rotation can be carried out synchronously. The drives will not interfere with each other during use. The mechanism is simple and the cost is reduced. Attached Figure Description
[0016] Figure 1 This is a first schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a second schematic diagram of the overall structure of this utility model;
[0018] Figure 3 This is a third schematic diagram of the overall structure of this utility model;
[0019] Figure 4 This is a schematic plan view of the overall structure of this utility model;
[0020] Figure 5 This is a cross-sectional schematic diagram of the overall structure of this utility model.
[0021] Explanation of the labels in the diagram:
[0022] 1. Arched support base; 2. Main body of smelting furnace; 3. Bearing ring; 4. First support base; 5. Rotary support shaft; 6. Bearing; 7. First drive motor; 8. Gear; 9. Gear ring; 10. Worm gear; 11. Second support base; 110. Second drive motor; 12. Worm. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:
[0024] Please see Figure 1-5A nickel-copper alloy smelting furnace includes an arched support base 1. A smelting furnace body 2 is mounted on the inner surface of the arched support base 1. A bearing ring 3 is mounted on the outer surface of the smelting furnace body 2. A first support base 4 is fixedly connected to the outer surface of the bearing ring 3. A rotating support shaft 5 is fixedly connected to the outer end surface of the first support base 4. The outer surface of the rotating support shaft 5 is connected to the inner surface of the arched support base 1 via a bearing 6. A first drive motor 7 is fixedly connected to the lower surface of the first support base 4. The end face of the drive shaft of the first drive motor 7 is fixedly connected to... The furnace body 2 has a gear 8, a gear ring 9 fixedly connected to the outer surface of the main body 2, a worm gear 10 fixedly connected to the outer surface of the rotating support shaft 5, a second support 11 fixedly connected to the inner surface of the arched support 1, a second drive motor 110 fixedly connected to the outer end of the second support 11, and a worm gear 12 fixedly connected to the drive shaft of the second drive motor 110. By using a worm gear to drive the main body of the molten furnace to tilt and overturn, and a drive is set outside the support to rotate it, the tilting and rotation can be carried out synchronously, and the drives will not interfere with each other during use. The mechanism is simple and the cost is reduced.
[0025] The worm 12 meshes with the outer surface of the worm wheel 10, and the worm wheel 10 and the worm 12 mesh with each other; the meshing drive is convenient. In use, the second drive motor 110 drives the worm 12 to rotate, which can drive the worm 12 to drive the worm wheel 10 to rotate, which can drive the rotating support shaft 5 to flip, which can drive the melting and smelting furnace body 2 to flip and tilt. Tilting is convenient. With the worm wheel and worm gear structure, the flipping can be stopped when the second drive motor 110 stops driving, which is convenient to use.
[0026] The second drive motor 110 is a forward and reverse drive motor (motor forward and reverse rotation refers to changing the wiring order of any two phases in the three-phase power supply to make the motor rotate clockwise (forward) or counterclockwise (reverse). This reversal changes the direction of the magnetic field, thus affecting the direction of the motor rotation, as described in existing technology); it can drive in both directions, and the second drive motor 110 can drive the main body 2 of the melting and smelting furnace 2 to rotate back and forth. The rotation drive is convenient, simple, and stable.
[0027] The gear 8 of the first drive motor 7 meshes with the outer surface of the gear ring 9, and the gear ring 9 and the gear 8 mesh with each other; they can mesh and drive each other. When the first drive motor 7 drives the gear 8 to rotate, it can drive the gear ring 9 to rotate, which can drive the main body 2 of the molten processing furnace to rotate. The main body 2 of the molten processing furnace can be supported to rotate by the bearing ring 3.
[0028] The arched support base 1 adopts an arched structure, and its bottom is provided with a folded support flange; the arched support base 1 supports the ground stably;
[0029] The first support 4 is welded and fixed to the outer two surfaces of the bearing ring 3; the welding and fixing are firm and stable.
[0030] The inner surface of the arched support 1 is provided with a bearing 6, and the rotating support shaft 5 is connected to the inner surface of the bearing 6; the support is stable when flipped.
[0031] In use, a bearing ring 3 is provided on the outer surface of the smelting furnace body 2. A first support seat 4 is fixedly connected to the outer surface of the bearing ring 3. A rotating support shaft 5 is fixedly connected to the outer end surface of the first support seat 4. The outer surface of the rotating support shaft 5 is connected to the inner surface of the arched support seat 1 through a bearing 6. A first drive motor 7 is fixedly connected to the lower surface of the first support seat 4. A gear 8 is fixedly connected to the end face of the drive shaft of the first drive motor 7. A gear ring 9 is fixedly connected to the outer surface of the smelting furnace body 2. The gear 8 of the first drive motor 7 meshes with the outer surface of the gear ring 9. The gear ring 9 and the gear 8 mesh with each other and can be driven by meshing. When the first drive motor 7 drives the gear 8 to rotate, it can drive the gear ring 9 to rotate, which can drive the smelting furnace body 2 to rotate. The smelting furnace body 2 can rotate with the support of the bearing ring 3.
[0032] A worm gear 10 is fixedly connected to the outer surface of the rotating support shaft 5, and a second support 11 is fixedly connected to the inner surface of the arched support 1. A second drive motor 110 is fixed to the outer end of the second support 11, and a worm 12 is fixed to the drive shaft of the second drive motor 110. The worm 12 meshes with the outer surface of the worm gear 10, and the worm gear 10 and the worm 12 mesh with each other. The meshing drive is convenient. In use, the second drive motor 110 drives the worm 12 to rotate, which can drive the worm gear 10 to rotate, which can drive the rotating support shaft 5 to flip, and can drive the main body 2 of the melting and smelting furnace to flip and tilt. Tilting is convenient. With the worm gear structure, the flipping can be stopped when the second drive motor 110 stops driving, which is convenient to use. The flipping mechanism and the rotating stirring mechanism can be driven synchronously without interfering with each other, which is convenient to use.
[0033] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. A nickel-copper alloy material melting and smelting furnace, comprising an arched support base (1), characterized in that: The inner surface of the arched support base (1) is provided with a smelting furnace body (2), the outer surface of the smelting furnace body (2) is provided with a bearing ring (3), the outer surface of the bearing ring (3) is fixedly connected with a first support base (4), the outer end surface of the first support base (4) is fixedly connected with a rotating support shaft (5), the outer surface of the rotating support shaft (5) is connected to the inner surface of the arched support base (1) through a bearing (6), the lower surface of the first support base (4) is fixedly connected with a first drive motor (7), the end face of the drive shaft of the first drive motor (7) is fixedly connected with a gear (8), the outer surface of the smelting furnace body (2) is fixedly connected with a gear ring (9), the outer surface of the rotating support shaft (5) is fixedly connected with a worm gear (10), the inner surface of the arched support base (1) is fixedly connected with a second support base (11), the outer end of the second support base (11) is fixedly connected with a second drive motor (110), and the drive shaft of the second drive motor (110) is fixedly connected with a worm (12).
2. The nickel-copper alloy material melting and smelting furnace according to claim 1, characterized in that: The worm (12) meshes on the outer surface of the worm wheel (10), and the worm wheel (10) and the worm (12) mesh with each other.
3. The nickel-copper alloy material melting and smelting furnace according to claim 1, characterized in that: The second drive motor (110) is a forward and reverse drive motor.
4. The nickel-copper alloy material melting and smelting furnace according to claim 1, characterized in that: The gear (8) of the first drive motor (7) meshes with the outer surface of the gear ring (9), and the gear ring (9) and the gear (8) mesh with each other.
5. The nickel-copper alloy material melting and smelting furnace according to claim 1, characterized in that: The arched support base (1) adopts an arched structure, and its bottom is provided with a folded support flange.
6. The nickel-copper alloy material melting and smelting furnace according to claim 1, characterized in that: The first support (4) is welded and fixed to the outer two sides of the bearing ring (3).
7. The nickel-copper alloy material melting and smelting furnace according to claim 1, characterized in that: The inner surface of the arched support base (1) is provided with a bearing (6), and the rotating support shaft (5) is connected to the inner surface of the bearing (6).