Fiber roof and wall lap joint structure
By setting a fiber-reinforced furnace roof and furnace wall overlap structure between the furnace wall and furnace roof, and using a combination of fiber layers, foam layers and concrete blocks, the problem of heat loss at the furnace wall and furnace roof overlap is solved, achieving better sealing and insulation effects and extending the service life of the furnace wall.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SOUTH ENERGY SAVING TECHNOLOGY CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-07-07
AI Technical Summary
In existing heating furnaces, gaps easily form at the junction of the furnace wall and the furnace roof under high temperature conditions, leading to heat loss and increasing heating costs.
The furnace roof and furnace wall are connected by a fiber structure, and a sealing mechanism and protective components are set up, including a fiber layer, a foam layer and a concrete block, to improve the sealing and heat preservation effect.
It effectively reduces heat loss inside the furnace body, prevents heat diffusion, extends the service life of the furnace wall, and improves the high-temperature resistance of the furnace wall.
Smart Images
Figure CN224470797U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heating furnace technology, specifically to a fiber furnace roof and furnace wall overlapping structure. Background Technology
[0002] The heating furnace is a core thermal equipment in the steel rolling production line of the iron and steel industry. It is specifically used to heat steel billets (square billets, slabs, flat billets, etc.) to a uniform and suitable high-temperature state for plastic deformation before rolling (usually between 1100°C and 1300°C). Its performance directly determines the stability of the rolling process, the quality of the rolled product, energy consumption, and output. Heating furnaces have relatively high requirements for high-temperature resistance and heat preservation; poor heat preservation will result in a large amount of heat loss.
[0003] The current furnace wall is a concrete structure, with the furnace roof overlapping the upper part of the furnace wall. After long-term use, gaps are prone to appear at the joint between the furnace wall and the furnace roof due to the high temperature environment, resulting in heat loss and increased heating costs. Utility Model Content
[0004] The purpose of this invention is to provide a fiber furnace roof and furnace wall overlapping structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a fiber furnace top and furnace wall overlapping structure, including furnace walls on both sides of the furnace body, with a fiber furnace top overlapping the upper end of the furnace wall, a sealing mechanism for preventing the diffusion of high-temperature gas inside the furnace provided at the overlapping part of the fiber furnace top and the furnace wall, and a protective component for limiting the fiber furnace top provided at the upper end of the furnace wall outside the fiber furnace top.
[0006] Preferably, the sealing mechanism includes a fiber layer, which is laid at the overlap between the top of the fiber furnace and the furnace wall.
[0007] Preferably, the fiber layer is composed of several layers of fiber cloth.
[0008] Preferably, the sealing mechanism includes a foam layer, which is formed by injecting foam adhesive into the joint between the furnace wall and the fiber furnace roof.
[0009] Preferably, the sealing mechanism is coated with heat-insulating paint on one side inside the furnace.
[0010] Preferably, the protective component includes a concrete block, which is cast on the upper part of the furnace wall located on the outside of the fiber furnace top.
[0011] Preferably, the height of the concrete block is the same as the height of the fiber module in the fiber furnace top.
[0012] Preferably, a protective plate is provided on the outer wall of the furnace wall, and the upper end of the protective plate extends to the upper end of the concrete.
[0013] Preferably, the fiber furnace top is formed by splicing together several fiber insulation units.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. The fiber furnace roof and furnace wall overlap structure has a sealing mechanism at the overlap part to prevent the diffusion of high-temperature gas inside the furnace. The overlap part of the fiber furnace roof and furnace wall has good sealing performance, which can effectively reduce the loss of heat inside the furnace body. At the same time, it can prevent heat from spreading from the overlap part of the furnace wall and furnace roof, prevent the upper part of the furnace wall from being damaged under long-term high temperature conditions, and improve the service life of the furnace wall.
[0016] 2. This fiber furnace top and furnace wall overlapping structure, by setting a protective component for limiting the fiber furnace top at the upper end of the furnace wall on the outside of the fiber furnace top, can effectively limit the two sides of the fiber furnace top and improve the heat preservation effect. Attached Figure Description
[0017] Figure 1 This is an overall perspective view of Embodiment 1 of the present utility model;
[0018] Figure 2 This is a front view of Embodiment 1 of the present invention;
[0019] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;
[0020] Figure 4 The sealing mechanism of this utility model is a front view of the foam layer;
[0021] Figure 5 For the present utility model Figure 4 Enlarged diagram at point D
[0022] Figure 6 This is a front view of Embodiment 2 of the present invention;
[0023] Figure 7 For the present utility model Figure 6 Enlarged diagram at point B
[0024] Figure 8 This is a front view of Embodiment 3 of the present invention;
[0025] Figure 9 For the present utility model Figure 8 Enlarged diagram of point C in the middle.
[0026] In the diagram: 1. Furnace wall; 2. Fiber furnace roof; 3. Fiber layer; 4. Foam layer; 5. Concrete block; 6. Protective board. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integrated connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.
[0031] Example
[0032] Please see Figure 1-3As shown, this utility model provides a fiber furnace roof and furnace wall overlap structure, including furnace walls 1 on both sides of the furnace body's feed inlet and discharge outlet. A fiber furnace roof 2 overlaps the upper end of the furnace wall 1. The width of the overlap between the fiber furnace roof 2 and the furnace wall 1 is greater than half the width of the upper surface of the furnace wall 1. The fiber furnace roof 2 is formed by splicing several fiber insulation units, forming the furnace roof in a modular manner, making the installation and maintenance of the furnace roof simpler and more convenient. A sealing mechanism is provided at the overlap part of the fiber furnace roof 2 and the furnace wall 1 to prevent the diffusion of high-temperature gas inside the furnace. The sealing mechanism includes a fiber layer 3, which is laid at the overlap part of the fiber furnace roof 2 and the furnace wall 1. The fiber layer 3 is made of several layers of fiber cloth. The fiber layer 3 is in a "I" shape between the fiber furnace roof 2 and the furnace wall 1, which can increase the sealing effect of the overlap part of the furnace wall 1 and the fiber furnace roof 2. The sealing mechanism is sprayed with heat-insulating coating on one side inside the furnace, that is, the heat-insulating coating is applied to the side of the fiber layer 3 inside the furnace, improving the high temperature resistance and heat insulation effect.
[0033] See Figure 4-5 In other embodiments, the sealing mechanism includes a foam layer 4, which is formed by injecting foam adhesive into the splice between the furnace wall 1 and the fiber furnace roof 2. The sealing mechanism is coated with heat-insulating coating on one side inside the furnace, that is, the heat-insulating coating is applied to the side of the foam layer 4 inside the furnace to improve the high temperature resistance and heat insulation effect.
[0034] The upper end of the furnace wall 1 is located on the outside of the fiber furnace top 2 and is equipped with a protective component to limit the fiber furnace top 2. The protective component includes a concrete block 5. The concrete block 5 is poured on the upper end of the furnace wall 1 on the outside of the fiber furnace top 2. The height of the concrete block 5 is the same as the height of the fiber module in the fiber furnace top 2. It can effectively limit the two sides of the fiber furnace top 2 and improve the heat preservation effect. A protective plate 6 is installed on the outer wall of the furnace wall 1 to prevent the outer side of the furnace top and the outer side of the concrete block 5 from falling off, reducing safety hazards. The upper end of the protective plate 6 extends to the upper end of the concrete.
[0035] In this embodiment, when overlapping the fiber furnace roof 2, the fiber layer 3 is first laid on the furnace wall 1, and then several fiber insulation units are overlapped on the upper end of the furnace wall 1 to form the fiber furnace roof 2. After the fiber furnace roof 2 is fixed, concrete blocks 5 are poured to complete the construction of the fiber furnace roof 2. The overlap between the fiber furnace roof 2 and the furnace wall 1 has good sealing performance, which can effectively reduce the loss of heat inside the furnace body. At the same time, it can prevent heat from spreading from the overlap between the furnace wall 1 and the fiber furnace roof 2, prevent the upper end of the furnace wall 1 from being damaged under high temperature conditions for a long time, and improve the service life of the furnace wall 1.
[0036] Example 2
[0037] Please see Figure 6-7As shown, the present invention provides a fiber furnace top and furnace wall overlap structure. Based on embodiment 1, the fiber layer 3 sealing mechanism includes a fiber layer 3, which is laid at the overlap of the fiber furnace top 2 and the furnace wall 1. The fiber layer 3 is made of several layers of fiber cloth. The fiber layer 3 is inverted "L" shape between the fiber furnace top 2 and the furnace wall 1. By increasing the sealing area through the inverted "L" shape, the sealing effect of the overlap between the furnace wall 1 and the fiber furnace top 2 can be increased. The sealing mechanism is sprayed with heat-insulating coating on one side inside the furnace, that is, the heat-insulating coating is applied to the side of the fiber layer 3 inside the furnace, which improves the high temperature resistance and heat insulation effect.
[0038] Example 3
[0039] Please see Figure 8-9 As shown, the present invention provides a fiber furnace top and furnace wall overlap structure. Based on embodiment 1, the fiber layer 3 sealing mechanism includes a fiber layer 3, which is laid at the overlap of the fiber furnace top 2 and the furnace wall 1. The fiber layer 3 is made of several layers of fiber cloth and is a "Z" shape rotated 90°. The "Z" shape structure further increases the sealing area, which can increase the sealing effect of the overlap between the furnace wall 1 and the fiber furnace top 2. The sealing mechanism is sprayed with heat-insulating coating on one side inside the furnace, that is, the heat-insulating coating is applied to the side of the fiber layer 3 inside the furnace, which improves the high temperature resistance and heat insulation effect.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fiber furnace roof and furnace wall overlapping structure, comprising furnace walls (1) on both sides of the furnace body, characterized in that: The upper end of the furnace wall (1) is connected to the fiber furnace top (2). The overlapping part of the fiber furnace top (2) and the furnace wall (1) is provided with a sealing mechanism to prevent the diffusion of high temperature gas in the furnace. The upper end of the furnace wall (1) is located outside the fiber furnace top (2) and is provided with a protective component to limit the fiber furnace top (2).
2. The fiber furnace roof and furnace wall overlapping structure according to claim 1, characterized in that: The sealing mechanism includes a fiber layer (3), which is laid at the overlap between the fiber furnace top (2) and the furnace wall (1).
3. The fiber furnace roof and furnace wall overlapping structure according to claim 2, characterized in that: The fiber layer (3) is made up of several layers of fiber cloth.
4. The fiber furnace roof and furnace wall overlapping structure according to claim 1, characterized in that: The sealing mechanism includes a foam layer (4), which is formed by injecting foam adhesive into the joint between the furnace wall (1) and the fiber furnace top (2).
5. The fiber furnace roof and furnace wall overlapping structure according to claim 1, characterized in that: The sealing mechanism is coated with heat-insulating paint on one side inside the furnace.
6. The fiber furnace roof and furnace wall overlapping structure according to claim 1, characterized in that: The protective component includes a concrete block (5) which is cast on the upper part of the furnace wall (1) and located on the outside of the fiber furnace top (2).
7. The fiber furnace roof and furnace wall overlapping structure according to claim 6, characterized in that: The height of the concrete block (5) is the same as the height of the fiber module in the fiber furnace top (2).
8. The fiber furnace roof and furnace wall overlapping structure according to claim 6, characterized in that: A protective plate (6) is provided on the outer wall of the furnace wall (1), and the upper end of the protective plate (6) extends to the upper end of the concrete.
9. The fiber furnace roof and furnace wall overlapping structure according to claim 1, characterized in that: The fiber furnace top (2) is formed by splicing together several fiber insulation units.