An automatic glazing device for a cap and pin insulator

Abstract

This utility model discloses an automatic glazing device for butterfly insulators, relating to the field of insulator glazing technology. The utility model includes a housing with support legs installed at the four corners of the bottom. A door is installed on the front of the housing, and an observation window is connected to the front of the door. It also includes: a recycling mechanism located on the right side of the housing, which performs the function of recycling; and a fixing mechanism installed inside the housing, used to fix the insulator. This utility model, by setting up a recycling component, specifically involves starting a water pump to send glaze material through water pipe two into water pipe three, where it is filtered by a filter element. The filtered glaze material flows into a nozzle through a diverter pipe and is sprayed onto the rotating butterfly insulator. Excess glaze material flows into a V-shaped groove and returns to a high-level water tank through water pipe one, achieving recycling and effectively reducing the overall amount of glaze used, thus improving production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of insulator glazing technology, and in particular relates to an automatic glazing device for butterfly insulators. Background Technology

[0002] Butterfly insulators are key insulating devices in power systems, mainly used in the terminals, tension towers, and angle towers of overhead lines. They serve the dual functions of mechanical support and electrical insulation. The surface glazing process, which involves coating the insulator surface with a layer of glass glaze, is crucial to product performance: the glaze layer can improve the surface smoothness, corrosion resistance, and insulation strength of the insulator, while also enhancing its anti-aging ability. Traditional glazing devices mostly use open glazing chambers, and glaze particles or drips that are not sprayed onto the insulator surface fall directly to the bottom of the chamber or the ground and cannot be reused, resulting in glaze waste. Therefore, we have proposed an automatic glazing device for butterfly insulators. Utility Model Content

[0003] The purpose of this invention is to provide an automatic glazing device for butterfly insulators. By setting up a recycling component, specifically, a water pump is started to send glaze into water pipe three through water pipe two. The glaze is filtered by a filter element, and the filtered glaze flows into the nozzle through a diverter pipe and is sprayed onto the rotating butterfly insulator. Because the bottom of the box is high in the middle and sloping on both sides, the excess glaze after glazing flows into the V-shaped groove and returns to the high-level water tank through water pipe one for stirring, realizing recycling. This effectively reduces the total amount of glaze used, improves production efficiency, and solves the problem that most existing glazing devices use open glazing chambers, where glaze particles or drips that are not sprayed onto the surface of the insulator fall directly to the bottom of the chamber or the ground and cannot be reused, resulting in glaze waste.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to an automatic glazing device for butterfly insulators, comprising a housing, support legs installed at the four corners of the bottom of the housing, a door installed on the front of the housing, an observation window connected to the front of the door, a handle installed on the left side of the observation window, and a protective box installed at the center of the bottom of the housing. It also includes:

[0006] A recycling mechanism is located on the right side of the box and serves the function of recycling.

[0007] The fixing mechanism is installed inside the enclosure and is used to fix the insulator.

[0008] Furthermore, the recycling mechanism includes a recycling component, which is located on the right side of the box and serves to recycle the glaze.

[0009] A spraying assembly, mounted on top of a recycling assembly, is used to spray glaze.

[0010] Furthermore, the fixing mechanism includes a fixing component, which is installed inside the housing and is used to fix the insulator;

[0011] A stirring assembly is installed inside the recycling assembly and is used to stir materials.

[0012] Furthermore, the recycling component includes a high-level water tank located on the right side of the tank body. V-shaped grooves are installed on both the left and right sides of the tank body. A water pipe is connected to the left side of the V-shaped groove on the left side. Several fixing blocks are installed on the outer surface of the water pipe. A water pipe is connected to the right side of the high-level water tank. A water inlet is connected to the bottom of the high-level water tank.

[0013] The bottom of several of the fixing blocks is fixedly connected to the protective box, and the fixing blocks support the water pipe.

[0014] Furthermore, the spraying assembly includes a water pump installed on the top of the high-level water tank, a water pipe three installed on the left side of the water pump, a connecting plate installed on the top of the water pipe three, a support plate provided at the bottom of the connecting plate, a filter element installed inside the support plate, fixing plates installed on the top left and right sides of the filter element, and diversion pipes installed on the bottom left and right sides of the support plate, with spray nozzles installed at the bottom of both diversion pipes;

[0015] The connecting plate is fixedly connected to the top of the support plate by bolt one, and the fixing plate is fixedly connected to the top of the support plate by bolt two.

[0016] Furthermore, the fixing assembly includes a motor 1 installed inside the protective box. The output end of the motor 1 is fixedly connected to a bevel gear 1 via a coupling. The bevel gear 1 is meshed with a bevel gear 2. A rotating rod 1 is fixedly connected inside the bevel gear 2. A turntable is installed on the top of the rotating rod 1. A threaded rod is fixedly connected to the top of the turntable. An internal threaded block is threadedly connected to the outer surface of the threaded rod. A butterfly insulator is inserted into the outer surface of the threaded rod.

[0017] The bottom of the rotating rod is rotatably connected to the protective box, which in turn provides support for the rotating rod.

[0018] Furthermore, the stirring assembly includes a second motor installed on the top of the high-level water tank, and the output end of the second motor is fixedly connected to a second rotating rod via a coupling. Three stirring blades are installed on the outer surface of the second rotating rod.

[0019] This utility model has the following beneficial effects:

[0020] 1. This utility model incorporates a recycling component. Specifically, a water pump is activated to send glaze into water pipe three via water pipe two. The glaze is filtered by a filter element, and the filtered glaze flows into a nozzle through a diversion pipe and is sprayed onto a rotating butterfly insulator. Because the bottom of the housing is high in the middle and sloping on both sides, excess glaze flows into a V-shaped groove and returns to the high-level water tank for stirring via water pipe one, thus achieving recycling. This effectively reduces the overall amount of glaze used and improves production efficiency.

[0021] 2. This utility model, by setting a fixing component, specifically involves pulling the handle to open the door, inserting the butterfly insulator into the threaded rod through the central hole, rotating the inner threaded block, and using the threaded transmission between the inner threaded block and the threaded rod, pressing the insulator downward to fix it. Finally, the door is closed by pulling the handle, which effectively avoids thin glaze and glaze leakage caused by shaking, and can improve the product qualification rate.

[0022] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the fixing block structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the stirring blade structure of this utility model;

[0027] Figure 4 This is a side view sectional structural diagram of the present invention;

[0028] Figure 5 This is a schematic diagram of the spraying assembly structure of this utility model;

[0029] Figure 6 This is a schematic diagram of the fixing mechanism of this utility model;

[0030] Figure 7 This utility model Figure 5 A magnified structural diagram.

[0031] The attached diagram lists the components represented by each number as follows:

[0032] 1. Box body; 11. Support legs; 12. Door; 13. Observation window; 14. Handle; 15. Protective box; 2. Recycling mechanism; 21. Recycling components; 211. High-level water tank; 212. V-groove; 213. Water pipe one; 214. Fixing block; 215. Water pipe two; 216. Water inlet; 22. Spraying components; 221. Water pump; 222. Water pipe three; 223. Connecting plate; 224. Fixing plate; 22 5. Filter element; 226. Support plate; 227. Diverter pipe; 228. Nozzle; 3. Fixing mechanism; 31. Fixing assembly; 311. Motor 1; 312. Bevel gear 1; 313. Bevel gear 2; 314. Rotary rod 1; 315. Turntable; 316. Threaded rod; 317. Internal threaded block; 318. Butterfly insulator; 32. Stirring assembly; 321. Motor 2; 322. Rotary rod 2; 323. Stirring blade. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0034] Please see Figures 1-7 As shown, this utility model is an automatic glazing device for butterfly insulators, including a housing 1, with support legs 11 installed at the four corners of the bottom of the housing 1, a door 12 installed on the front of the housing 1, an observation window 13 connected to the front of the door 12, a handle 14 installed on the left side of the observation window 13, and a protective box 15 installed at the center of the bottom of the housing 1. It also includes:

[0035] Recycling mechanism 2 is located on the right side of the box 1 and serves the function of recycling.

[0036] The fixing mechanism 3 is installed inside the housing 1 and is used to fix the insulator.

[0037] The recycling mechanism 2 includes a recycling component 21, which is located on the right side of the housing 1. The recycling component 21 plays a role in recycling the glaze.

[0038] Spraying assembly 22 is mounted on top of recycling assembly 21 and is used to spray glaze.

[0039] The fixing mechanism 3 includes a fixing component 31, which is installed inside the housing 1 and is used to fix the insulator.

[0040] A stirring assembly 32 is installed inside the recycling assembly 21 and is used to stir materials.

[0041] The recycling component 21 includes a high-level water tank 211 located on the right side of the box 1. V-shaped grooves 212 are installed on both the left and right sides of the box 1. A water pipe 213 is connected to the left side of the V-shaped groove 212 located on the left side. Several fixing blocks 214 are installed on the outer surface of the water pipe 213. A water pipe 215 is connected to the right side of the high-level water tank 211. A water inlet 216 is connected to the bottom of the high-level water tank 211.

[0042] Among them, the bottom of several fixing blocks 214 are fixedly connected to the protective box 15, and several fixing blocks 214 support the water pipe 213.

[0043] The spraying assembly 22 includes a water pump 221 installed on top of a high-level water tank 211. A water pipe 222 is installed on the left side of the water pump 221. A connecting plate 223 is installed on the top of the water pipe 222. A support plate 226 is provided at the bottom of the connecting plate 223. A filter element 225 is installed inside the support plate 226. Fixing plates 224 are installed on the top left and right sides of the filter element 225. Diverter pipes 227 are installed on the bottom left and right sides of the support plate 226. Each of the two diverter pipes 227 has a fixing plate 224 installed at its bottom. Sprayer 228; Specifically, the water pump 221 is started to send the glaze into the water pipe 222 through the water pipe 215, and it is filtered by the filter element 225. The filtered glaze flows into the sprayer 228 through the diversion pipe 227 and is sprayed onto the rotating butterfly insulator 318. Because the bottom of the box 1 is high in the middle and sloping on both sides, the excess glaze after glazing flows into the V-shaped groove 212 and returns to the high-level water tank 211 through the water pipe 213 for stirring, realizing recycling, effectively reducing the total amount of glaze used and improving production efficiency;

[0044] The connecting plate 223 is fixedly connected to the top of the support plate 226 by bolt one, and the fixing plate 224 is fixedly connected to the top of the support plate 226 by bolt two.

[0045] The fixing component 31 includes a motor 311 installed inside the protective box 15. The output end of the motor 311 is fixedly connected to a bevel gear 312 via a coupling. The bevel gear 312 is meshed with a bevel gear 313. A rotating rod 314 is fixedly connected inside the bevel gear 313. A turntable 315 is installed on the top of the rotating rod 314. A threaded rod 316 is fixedly connected to the top of the turntable 315. An internal threaded block 317 is threadedly connected to the outer surface of the threaded rod 316. A butterfly insulator 318 is inserted into the outer surface of the threaded rod 316. Specifically, the handle 14 is pulled to open the door 12, and the butterfly insulator 318 is inserted into the threaded rod 316 through the central hole. The internal threaded block 317 is rotated, and through the threaded transmission between the internal threaded block and the threaded rod 316, the internal threaded block 317 presses down to fix the insulator. Finally, the handle 14 is used to close the door 12, which effectively avoids thin glaze and glaze leakage caused by shaking and improves the product qualification rate.

[0046] Among them, the bottom of the rotating rod 314 is rotatably connected to the protective box 15, and the protective box 15 provides support for the rotating rod 314.

[0047] The stirring assembly 32 includes a motor 321 mounted on top of the high-level water tank 211. The output end of the motor 321 is fixedly connected to a rotating rod 322 via a coupling. Three stirring blades 323 are mounted on the outer surface of the rotating rod 322.

[0048] A specific application of this embodiment is as follows: During use, the user can open the door 12 by pulling the handle 14, and then insert the butterfly insulator 318 into the threaded rod 316 through its central hole. At this time, the internal threaded block 317 is used. Since the internal threaded block 317 is threadedly connected to the threaded rod 316, when the butterfly insulator 318 is inserted, the internal threaded block 317 rotates with the threaded rod 316, causing the internal threaded block 317 to continuously press downwards, thus fixing the butterfly insulator 318. Then, the door 12 is closed by the handle 14. At this time, the motor 311 is started, driving the bevel gear 312 to rotate, and the bevel gear 312 drives the bevel gear 313 to rotate. Simultaneously, the rotating rod 314 will rotate along with the bevel gear 313, and the rotating rod 314 will also drive the protective box 15 to rotate. Since the threaded rod 316 is fixedly connected to the protective box 15, when the turntable 315 rotates, the threaded rod 316 will drive the butterfly insulator 318 at the bottom of the bottom turntable 315. The internal threaded block 317 rotates, and then the glaze can be added into the high-level water tank 211 through the water inlet 216. At this time, the motor 321 can be started to drive the stirring blade 323 to rotate and stir through the rotating rod 322 to prevent material sedimentation. Then the water pump 221 can be started to transfer the glaze into the water pipe 222 through the water pipe 215, and then filter it through the filter element 225. When the filter element 225 needs to be cleaned, the user can disassemble it by unscrewing the bolt 1 on the connecting plate 223. Then, the filter element 225 can be disassembled and cleaned by tightening the second bolt on the top of the fixing plate 224 again. Then, the glaze will enter the nozzle 228 from the two side diversion pipes 227 and be sprayed onto the rotating butterfly insulator 318 to complete the glazing. Since the bottom of the box 1 is set with the middle high and the two sides sloping, when the glazing is completed, the excess glaze will enter the V-shaped grooves 212 on both sides and enter the high-level water tank 211 again through the water pipe 213 for stirring and waiting for glazing.

[0049] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0050] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic glazing device for butterfly insulators, comprising a housing (1), wherein support legs (11) are installed at the four corners of the bottom of the housing (1), a door (12) is installed on the front of the housing (1), an observation window (13) is provided on the front of the door (12), a handle (14) is installed on the left side of the observation window (13), and a protective box (15) is installed at the center of the bottom of the housing (1), characterized in that, Also includes: A recycling mechanism (2) is located on the right side of the box (1) and serves the function of recycling. The fixing mechanism (3) is installed inside the housing (1) and is used to fix the insulator.

2. The automatic glazing device for butterfly insulators according to claim 1, characterized in that, The recycling mechanism (2) includes a recycling component (21), which is located on the right side of the box (1) and serves to recycle the glaze. A spraying assembly (22) is mounted on top of a recycling assembly (21) and is used to spray glaze.

3. An automatic glazing device for butterfly insulators according to claim 2, characterized in that, The fixing mechanism (3) includes a fixing component (31), which is installed inside the housing (1) and is used to fix the insulator; A stirring assembly (32) is installed inside the recycling assembly (21) and is used to stir materials.

4. An automatic glazing device for butterfly insulators according to claim 3, characterized in that, The recycling component (21) includes a high-level water tank (211) located on the right side of the box (1). V-shaped grooves (212) are installed on both the left and right sides of the box (1). A water pipe (213) is connected to the left side of the V-shaped groove (212) located on the left side. Several fixing blocks (214) are installed on the outer surface of the water pipe (213). A water pipe (215) is connected to the right side of the high-level water tank (211). A water inlet (216) is connected to the bottom of the high-level water tank (211). The bottom of several of the fixing blocks (214) is fixedly connected to the protective box (15), and the several fixing blocks (214) support the water pipe (213).

5. An automatic glazing device for butterfly insulators according to claim 4, characterized in that, The spraying assembly (22) includes a water pump (221) installed on the top of a high-level water tank (211). A water pipe (222) is installed on the left side of the water pump (221). A connecting plate (223) is installed on the top of the water pipe (222). A support plate (226) is provided at the bottom of the connecting plate (223). A filter element (225) is installed inside the support plate (226). Fixing plates (224) are installed on the top left and right sides of the filter element (225). Diverter pipes (227) are installed on the bottom left and right sides of the support plate (226). Spray nozzles (228) are installed at the bottom of both diverter pipes (227). The connecting plate (223) is fixedly connected to the top of the support plate (226) by bolt one, and the fixing plate (224) is fixedly connected to the top of the support plate (226) by bolt two.

6. An automatic glazing device for butterfly insulators according to claim 5, characterized in that, The fixing assembly (31) includes a motor (311) installed inside the protective box (15). The output end of the motor (311) is fixedly connected to a bevel gear (312) via a coupling. The bevel gear (312) is meshed with a bevel gear (313). A rotating rod (314) is fixedly connected inside the bevel gear (313). A turntable (315) is installed on the top of the rotating rod (314). A threaded rod (316) is fixedly connected to the top of the turntable (315). An internal threaded block (317) is threadedly connected to the outer surface of the threaded rod (316). A butterfly insulator (318) is inserted into the outer surface of the threaded rod (316). The bottom of the first rotating rod (314) is rotatably connected to the protective box (15), and the protective box (15) provides support for the first rotating rod (314).

7. An automatic glazing device for butterfly insulators according to claim 6, characterized in that, The stirring assembly (32) includes a second motor (321) installed on the top of the high-level water tank (211). The output end of the second motor (321) is fixedly connected to a second rotating rod (322) via a coupling. Three stirring blades (323) are installed on the outer surface of the second rotating rod (322).

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