A device for mixing pigments for dyeing knitwear
By combining the rotating stirring blades of the tripod with the air blowing component, the problem of low efficiency in traditional pigment mixing devices is solved, achieving efficient and uniform pigment mixing and discharge.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONG MEI (SUZHOU) IND CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-07-10
Smart Images

Figure CN224474924U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pigment mixing technology, and in particular relates to a pigment mixing device for dyeing knitwear. Background Technology
[0002] Pigment mixing devices used for dyeing knitwear need to meet requirements such as uniform mixing, avoiding manual contact, and improving dyeing efficiency.
[0003] Traditional pigment mixing devices typically use only a stirring rod to mix pigments. This method is inefficient and time-consuming. Furthermore, using only a stirring rod results in poor shearing of the liquid, leading to significant color differences in the mixed pigments. This necessitates secondary processing of the pigments, adding to the workflow. Therefore, we propose a pigment mixing device for knitwear dyeing. Utility Model Content
[0004] The purpose of this invention is to provide a pigment mixing device for dyeing knitwear. By setting up a mixing section, specifically, when the tripod rotates, multiple stirring blades will evenly mix the pigment. Since there are multiple stirring blades arranged in layers, the shear force can be increased, making the pigment mixing more efficient. At the same time, gas is ejected from outlet one and outlet two, which can cause the pigment inside the mixing box to tumble. Both liquid and powder pigments can achieve good tumbling, further improving the mixing efficiency. This solves the problem that traditional pigment mixing devices usually only use stirring rods to mix pigments, which has low mixing efficiency, poor shear force on the liquid, and requires a lot of time to mix.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a device for mixing dyes for knitwear, comprising a mixing chamber, an electric valve installed at the bottom of the mixing chamber, a baffle fixedly connected to the top of the mixing chamber, a feed hopper fixedly connected to the left side of the top of the mixing chamber, and supports provided on both the left and right sides of the mixing chamber. It also includes:
[0007] A swinging part, mounted on a support on the right side, is used to drive the mixing tank to swing; and
[0008] A mixing section, installed inside a mixing chamber, is used to mix pigments;
[0009] The mixing box is fixedly connected to a rotating shaft on both the left and right sides. The mixing box rotates on the support via the rotating shafts on both sides, which also serve to support the mixing box.
[0010] Furthermore, the mixing unit includes a stirring assembly for thoroughly mixing the pigments added to the mixing tank; and
[0011] An air blowing assembly is installed on the inner wall of the mixing chamber and is used to roll the pigment inside by means of gas.
[0012] The mixing component and the blowing component work together to make the pigment mixing process more efficient.
[0013] Furthermore, the stirring assembly includes a tripod disposed inside the mixing chamber. A rotating shaft is fixedly connected to the top of the tripod, the rotating shaft passes through the top of the mixing chamber and extends into the interior of the baffle. The rotating shaft is rotatably connected to the mixing chamber. A gear is fixedly connected to the top of the rotating shaft. Three fixing rods are fixedly connected to the bottom of the tripod. Several stirring blades are fixedly connected to the outside of the fixing rods. The stirring blades are installed on the fixing rods by welding. The fixing rods are installed on the tripod by welding. The rotating shaft is connected to the tripod by bolts.
[0014] The stirring blades are arranged in layers to increase the shearing effect of the pigment, and the fixing rod is designed to increase the shearing area of the pigment.
[0015] Furthermore, the blowing assembly includes an annular diverter pipe disposed at the top of the inner wall of the mixing chamber. An annular frame is fixedly connected to the top of the annular diverter pipe, and the top of the annular frame is fixedly connected to the top of the inner wall of the mixing chamber. Three air outlet pipes are fixedly connected to the bottom of the annular diverter pipe. An air outlet one is opened at the bottom of the air outlet pipe, and an air outlet two is opened on the outside of the air outlet pipe. A connecting pipe is fixedly connected to the top of the annular diverter pipe, and a solenoid valve is installed on the connecting pipe. The solenoid valve is located at the top of the mixing chamber. The first air outlet is used to blow the pigment at the bottom of the mixing chamber to reduce sedimentation, and the second air outlet is used to blow the pigment in multiple layers.
[0016] The solenoid valve is used to control the closure of the connecting pipe, the connecting pipe is used to connect to the gas supply pipe, and the annular diverter pipe is used to divert the gas into three outlet pipes.
[0017] Furthermore, a fixed seat is provided inside the baffle, the bottom of the fixed seat is fixedly connected to the top of the mixing box, a motor is fixedly connected to the top of the fixed seat, a gear is installed at the bottom output end of the motor, and the gear is meshed with a gear; the gear is installed on the motor by bolts, and the gear is installed on the rotating shaft by bolts.
[0018] The first shield is used for protection, and the first motor drives the first gear to rotate. The first gear then drives the tripod to rotate through the second gear, which is used to transmit power.
[0019] Furthermore, the swinging part includes a second baffle fixedly connected to the right support, and a pushing component is provided inside the second baffle, which is used to drive the mixing box to swing.
[0020] Furthermore, the pushing component includes a fixed base two fixedly connected to the right support, a motor two mounted on the fixed base two, a turntable fixedly connected to the output end of the motor two, a push shaft fixedly connected to the turntable, and a swing disk fixedly connected to the right rotating shaft. The swing disk has a sliding groove inside. The push shaft is installed on the turntable by welding. Since the push shaft slides in the sliding groove, it will not affect the rotation of the push shaft.
[0021] The push shaft is eccentrically positioned and slidably connected within a groove. When the push shaft rotates, it causes the bottom of the swing disk to swing back and forth.
[0022] This utility model has the following beneficial effects:
[0023] 1. This utility model features a mixing section. Specifically, when the tripod rotates, multiple stirring blades will evenly mix the pigments. Since there are multiple stirring blades arranged in layers, the shear force can be increased, making the pigment mixing efficiency higher. At the same time, gas is ejected from outlet one and outlet two, which can cause the pigments inside the mixing box to tumble. Both liquid and powder pigments can achieve good tumbling, further improving the mixing efficiency.
[0024] 2. This utility model, by setting up a swinging part, specifically, starts the second motor to drive the turntable to rotate, and the turntable will push the swinging disk to swing back and forth through the push shaft. The swinging disk will drive the mixing box to swing together through the rotating shaft on the right side. This not only improves the mixing effect of pigments, but also improves the discharge efficiency during discharge, reduces the situation of residue inside, and also avoids blockage.
[0025] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0028] Figure 2This is a front view cross-sectional structural diagram of the mixing box of this utility model;
[0029] Figure 3 This is a schematic diagram of the overall structure of the stirring assembly of this utility model;
[0030] Figure 4 This is a schematic diagram of the overall structure of the air blowing assembly of this utility model;
[0031] Figure 5 This is a schematic diagram of the overall structure of the driving component of this utility model.
[0032] The attached diagram lists the components represented by each number as follows:
[0033] 1. Mixing box; 11. Electric valve; 12. Baffle 1; 121. Fixed base 1; 122. Motor 1; 123. Gear 1; 13. Feed hopper; 14. Support; 15. Rotating shaft; 2. Swinging part; 21. Baffle 2; 22. Pushing assembly; 221. Fixed base 2; 222. Motor 2; 223. Turntable; 224. Push shaft; 225. Swinging disc; 226. Slide groove; 3. Mixing part; 31. Stirring assembly; 311. Triangular frame; 312. Rotating shaft; 313. Gear 2; 314. Fixed rod; 315. Stirring blade; 32. Air blowing assembly; 321. Annular diverter pipe; 322. Annular frame; 323. Air outlet pipe; 324. Air outlet 1; 325. Air outlet 2; 326. Connecting pipe; 327. Solenoid valve. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0035] Please see Figures 1-5 As shown, this utility model is a device for mixing dyeing pigments for knitwear, including a mixing box 1, an electric valve 11 installed at the bottom of the mixing box 1, a baffle 12 fixedly connected to the top of the mixing box 1, a feed hopper 13 fixedly connected to the left side of the top of the mixing box 1, and supports 14 provided on both the left and right sides of the mixing box 1. It also includes:
[0036] The swinging part 2 is mounted on the support 14 on the right side and is used to drive the mixing box 1 to swing; and
[0037] Mixing unit 3 is installed inside mixing box 1 and is used to mix pigments;
[0038] The mixing box 1 is fixedly connected to the left and right sides of the support 14 via the rotating shafts 15 on both sides. The mixing box 1 rotates on the support 14 via the rotating shafts 15 on both sides, and is used to support the mixing box 1.
[0039] The mixing unit 3 includes a stirring assembly 31, which is used to thoroughly mix the pigments added to the mixing tank 1; and
[0040] Air blowing assembly 32 is installed on the inner wall of mixing box 1. Air blowing assembly 32 is used to roll the pigment inside by gas.
[0041] The mixing component 31 and the blowing component 32 work together to make the pigment mixing process more efficient.
[0042] The stirring assembly 31 includes a tripod 311 disposed inside the mixing chamber 1. A rotating shaft 312 is fixedly connected to the top of the tripod 311. The rotating shaft 312 passes through the top of the mixing chamber 1 and extends into the interior of the first baffle 12. The rotating shaft 312 is rotatably connected to the mixing chamber 1. A gear 313 is fixedly connected to the top of the rotating shaft 312. Three fixed rods 314 are fixedly connected to the bottom of the tripod 311. Several stirring blades 315 are fixedly connected to the outside of the fixed rods 314. When the tripod 311 rotates, the multiple stirring blades 315 will evenly mix the pigments. Since there are multiple stirring blades 315 and they are arranged in layers, the shear force can be increased, making the pigment mixing more efficient. At the same time, gas is ejected from the first air outlet 324 and the second air outlet 325, which can cause the pigments inside the mixing chamber 1 to tumble. Liquid pigments or powder pigments can achieve good tumbling, further improving the mixing efficiency.
[0043] The stirring blades 315 are layered to increase the shearing effect of the pigment, and the fixing rods 314 are designed to increase the shearing area of the pigment.
[0044] The air blowing assembly 32 includes an annular diverter pipe 321 disposed at the top of the inner wall of the mixing chamber 1. An annular frame 322 is fixedly connected to the top of the annular diverter pipe 321. The top of the annular frame 322 is fixedly connected to the top of the inner wall of the mixing chamber 1. Three air outlet pipes 323 are fixedly connected to the bottom of the annular diverter pipe 321. An air outlet 324 is opened at the bottom of the air outlet pipe 323, and an air outlet 325 is opened on the outside of the air outlet pipe 323. A connecting pipe 326 is fixedly connected to the top of the annular diverter pipe 321. A solenoid valve 327 is installed on the connecting pipe 326. The solenoid valve 327 is located at the top of the mixing chamber 1.
[0045] Among them, the solenoid valve 327 is used to control the closing of the connecting pipe 326, the connecting pipe 326 is used to connect the gas supply pipe, and the annular diverter pipe 321 is used to divert the gas into the three gas outlet pipes 323.
[0046] Inside the baffle 12, there is a fixed seat 121. The bottom of the fixed seat 121 is fixedly connected to the top of the mixing box 1. A motor 122 is fixedly connected to the top of the fixed seat 121. A gear 123 is installed at the bottom output end of the motor 122. Gear 123 meshes with gear 2 313.
[0047] Among them, the shield 12 is used for shielding and protection, and the motor 122 drives the gear 123 to rotate. The gear 123 then drives the tripod 311 to rotate through the gear 2 313, which is used to transmit power.
[0048] The swinging part 2 includes a second baffle 21 fixedly connected to the right support 14. A pushing component 22 is provided inside the second baffle 21. The pushing component 22 is used to drive the mixing box 1 to swing.
[0049] The pushing component 22 includes a fixed base 221 fixedly connected to the right support 14. A motor 222 is mounted on the fixed base 221. A turntable 223 is fixedly connected to the output end of the motor 222. A push shaft 224 is fixedly connected to the turntable 223. A swing disk 225 is fixedly connected to the right rotating shaft 15. A sliding groove 226 is opened inside the swing disk 225. When the motor 222 is started, the turntable 223 is rotated. The turntable 223 will push the swing disk 225 to swing back and forth through the push shaft 224. The swing disk 225 will drive the mixing box 1 to swing together through the right rotating shaft 15. This can not only improve the mixing effect of pigments, but also improve the discharge efficiency during discharge, reduce the internal residue, and avoid clogging.
[0050] Among them, the push shaft 224 is set eccentrically and is slidably connected in the slide groove 226. When the push shaft 224 rotates, it will drive the bottom of the swing disk 225 to swing back and forth.
[0051] One specific application of this embodiment is:
[0052] In use, the motor 122 is started to drive the gear 123 to rotate, which in turn drives the gear 2 313 to rotate together. At this time, the shaft 312 drives the tripod 311 to rotate together, and the fixed rod 314 rotates with the tripod 311. The connecting pipe 326 is connected to the air pipe to deliver gas. The gas is delivered to the annular diverter pipe 321 by controlling the closure of the solenoid valve 327. Then the gas is diverted to several air outlet pipes 323 and blown out from the first air outlet 324 and the second air outlet 325. Then the pigment to be mixed is put into the mixing box 1 through the feed hopper 13. The multiple stirring blades 315 will mix the pigment evenly. Since there are multiple stirring blades 315 and they are arranged in layers, the shear force can be increased, making the pigment mixing efficiency higher. At the same time, the gas sprayed out from the first air outlet 324 and the second air outlet 325 can make the pigment inside the mixing box 1 turn over. Liquid pigments or powder pigments can achieve good tumbling, further improving the mixing efficiency.
[0053] During the mixing process, the starter motor 222 drives the turntable 223 to rotate. The turntable 223 then pushes the swing disk 225 to move via the push shaft 224. Since the push shaft 224 follows the turntable 223 in a circular motion, the bottom of the swing disk 225 will move in a reciprocating swing manner. The swing disk 225 will drive the mixing box 1 to swing together via the rotating shaft 15 on the right side. The swing amplitude is low. The swing of the mixing box 1 can further improve the mixing effect of the pigment. At the same time, when the mixing is completed and the material is discharged, the bottom of the mixing box 1 is opened by starting the electric valve 11 to discharge the material. The continuous swing of the mixing box 1 can improve the discharge efficiency, reduce the presence of residue inside, and also avoid blockage.
[0054] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0055] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A device for mixing dyeing pigments for knitwear, comprising a mixing chamber (1), wherein an electric valve (11) is installed at the bottom of the mixing chamber (1), a baffle (12) is fixedly connected to the top of the mixing chamber (1), a feed hopper (13) is fixedly connected to the left side of the top of the mixing chamber (1), and supports (14) are provided on both the left and right sides of the mixing chamber (1), characterized in that, Also includes: A swinging part (2), which is mounted on a support (14) on the right side, is used to drive the mixing tank (1) to swing; and A mixing section (3) is installed inside the mixing box (1) and is used to mix pigments; The mixing box (1) is fixedly connected to a rotating shaft (15) on both the left and right sides. The mixing box (1) rotates on the support (14) through the rotating shafts (15) on both sides, and is used to support the mixing box (1). The mixing unit (3) includes a stirring assembly (31) for thoroughly mixing pigments added to the mixing tank (1); and An air blowing assembly (32) is installed on the inner wall of the mixing chamber (1) and is used to roll the pigment inside by means of gas. The stirring component (31) and the blowing component (32) work together to make the pigment more efficient during the mixing process.
2. The apparatus for mixing dyeing pigments for knitwear according to claim 1, characterized in that, The stirring assembly (31) includes a tripod (311) disposed inside the mixing chamber (1). A rotating shaft (312) is fixedly connected to the top of the tripod (311). The rotating shaft (312) passes through the top of the mixing chamber (1) and extends into the interior of the first baffle (12). The rotating shaft (312) is rotatably connected to the mixing chamber (1). A gear (313) is fixedly connected to the top of the rotating shaft (312). Three fixed rods (314) are fixedly connected to the bottom of the tripod (311). Several stirring blades (315) are fixedly connected to the outside of the fixed rods (314). The stirring blades (315) are arranged in layers to increase the shearing effect of the pigment, and the fixing rods (314) are arranged to increase the shearing area of the pigment.
3. The apparatus for mixing dyeing pigments for knitwear according to claim 2, characterized in that, The air blowing assembly (32) includes an annular diverter pipe (321) disposed on the top of the inner wall of the mixing box (1). An annular frame (322) is fixedly connected to the top of the annular diverter pipe (321). The top of the annular frame (322) is fixedly connected to the top of the inner wall of the mixing box (1). Three air outlet pipes (323) are fixedly connected to the bottom of the annular diverter pipe (321). An air outlet one (324) is opened at the bottom of the air outlet pipe (323). An air outlet two (325) is opened on the outside of the air outlet pipe (323). A connecting pipe (326) is fixedly connected to the top of the annular diverter pipe (321). A solenoid valve (327) is installed on the connecting pipe (326). The solenoid valve (327) is located at the top of the mixing box (1). The solenoid valve (327) is used to control the closing of the connecting pipe (326), the connecting pipe (326) is used to connect the gas supply pipe, and the annular diverter pipe (321) is used to divert the gas into three gas outlet pipes (323).
4. The apparatus for mixing dyeing pigments for knitwear according to claim 3, characterized in that, The first baffle (12) is provided with a first fixed seat (121) inside. The bottom of the first fixed seat (121) is fixedly connected to the top of the mixing box (1). The top of the first fixed seat (121) is fixedly connected to a first motor (122). The bottom output end of the first motor (122) is equipped with a first gear (123). The first gear (123) meshes with a second gear (313). Among them, the first shield (12) is used for shielding and protection, the first motor (122) drives the first gear (123) to rotate, and the first gear (123) drives the tripod (311) to rotate through the second gear (313) to transmit power.
5. The apparatus for mixing dyeing pigments for knitwear according to claim 3, characterized in that, The swinging part (2) includes a second baffle (21) fixedly connected to the right support (14). The second baffle (21) is provided with a pushing component (22) inside, which is used to drive the mixing box (1) to swing.
6. The apparatus for mixing dyeing pigments for knitwear according to claim 5, characterized in that, The pushing component (22) includes a fixed base two (221) fixedly connected to the right support (14), a motor two (222) is installed on the fixed base two (221), a turntable (223) is fixedly connected to the output end of the motor two (222), a push shaft (224) is fixedly connected to the turntable (223), and a swing disk (225) is fixedly connected to the right rotating shaft (15), and a sliding groove (226) is provided inside the swing disk (225). The push shaft (224) is eccentrically positioned and is slidably connected in the slide groove (226). When the push shaft (224) rotates, it will drive the bottom of the swing disk (225) to swing back and forth.