A bottle cap ring cutting machine
By designing a bottle cap ring cutting machine and using a temperature control system to control the temperature of the arc-shaped blade, the problems of easy blade wear and low production efficiency of traditional mechanical ring cutting machines have been solved, achieving a high-efficiency and uniform anti-theft ring cutting effect, meeting the needs of high-speed injection molding production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU JEEPINE INTELLIGENT COMPRESSION MOLDING MACHINE CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-07-10
AI Technical Summary
Existing mechanical ring cutting machines are low in cost but the blades are prone to wear and tear, resulting in low production efficiency and difficulty in matching high-speed injection molding capacity. In addition, traditional laser cutting equipment is expensive and difficult to popularize.
Design a bottle cap ring cutting machine, including a frame assembly, a cap feeding assembly, a ring cutting rotating frame assembly, a cutting blade assembly, and a cap output assembly. The temperature of the arc-shaped blade is controlled by a temperature control system to ensure the uniformity and consistency of the anti-theft ring break points. The arc-shaped blade is used in conjunction with the temperature control structure and temperature control system for cutting.
It achieves high-quality and high-efficiency bottle cap manufacturing, ensuring the uniformity of the anti-theft ring break points and the consistency of the breaking force, and meeting the needs of high-speed injection molding production capacity.
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Figure CN224476291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ring cutting machine technology, specifically to a bottle cap ring cutting machine. Background Technology
[0002] Currently, the molding and cutting of tamper-evident rings on plastic bottle caps mainly employs mechanical rotary ring cutters or laser cutting equipment. During injection molding, the tamper-evident ring is integrally formed with the bottle cap body, with a pre-designed break point structure created through mold design. The ring cutter removes injection flash and ensures the uniformity of the break points on the tamper-evident ring, allowing it to break smoothly upon opening, thus serving as an anti-counterfeiting measure. Laser cutting technology improves precision through non-contact processing, but the equipment cost is higher. Traditional mechanical ring cutters use rotating clamps with carbide blades for cutting. While low-cost and simple in structure, the blades are prone to wear, affecting product consistency. Furthermore, production efficiency is limited; traditional mechanical cutting speeds are typically below 1200 pieces / minute, making it difficult to match high-speed injection molding production capacity. Utility Model Content
[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a bottle cap ring cutting machine that can ensure the uniformity of the anti-theft ring break points and make the anti-theft ring breakage force consistent, so as to meet the needs of high-quality and high-efficiency bottle cap manufacturing.
[0004] The objective of this utility model is achieved through the following technical solution:
[0005] A bottle cap ring cutting machine, characterized in that it includes a frame assembly, and a cap feeding assembly, a ring cutting rotating frame assembly, a cutting blade assembly and a cap output assembly disposed on the frame assembly;
[0006] The ring-cutting rotating frame assembly has a cap-in station, a ring-cutting station, and a cap-out station circumferentially formed; the bottle cap is driven by the ring-cutting rotating frame assembly to pass through the cap-in station, the ring-cutting station, and the cap-out station in sequence;
[0007] The cap feeding assembly is located at the cap feeding station and is used to control the orderly entry of bottle caps into the ring cutting frame assembly;
[0008] The cutting blade assembly is disposed at the ring-cutting station. The cutting blade assembly includes a cutting blade support frame, a ring-cutting blade, a temperature control structure, and a temperature control system. The ring-cutting blade is connected to the frame assembly through the cutting blade support frame. The ring-cutting blade has an arc-shaped cutting edge, which is used for forming the anti-theft ring on the bottle cap. The ring-cutting blade is connected to the temperature control structure, and the temperature control structure is electrically connected to the temperature control system. The temperature control system controls the temperature of the arc-shaped cutting edge through the temperature control structure.
[0009] The cap ejection assembly is located at the cap ejection station and is used to separate bottle caps from the cutting ring rotating frame.
[0010] In one optional embodiment, the cap feeding assembly includes a cap feeding support frame, roller arrays, and a cap feeding drive component; the cap feeding support frame is fixedly connected to the frame assembly, a plurality of roller arrays are linearly arranged in the length direction of the cap feeding support frame, and the cap feeding drive component is throttle connected to the roller arrays; the cap feeding drive component drives the roller arrays to rotate, thereby causing the bottle cap to move on the cap feeding support frame;
[0011] The cap feeding support frame has a cap channel, the width of which allows one bottle cap to pass through; an intercepting cylinder is provided at one end of the cap channel near the ring cutting frame assembly, the intercepting cylinder has a fixed end and a telescopic end, the fixed end of the intercepting cylinder is connected to the cap feeding support frame, and the telescopic end of the intercepting cylinder is connected to an intercepting block, the intercepting cylinder drives the intercepting block to extend or retract from the end of the cap channel to intercept or release the bottle cap.
[0012] In one optional embodiment, the ring-cutting rotating frame assembly includes a rotating frame body and a rotating frame drive component. The rotating frame body is rotatably connected to the frame assembly, and the rotating frame drive component is drively connected to the rotating frame body. The rotating frame drive component drives the rotating frame body to rotate on the frame assembly.
[0013] The ring frame assembly also includes a cover-feeding star wheel, which is coaxially arranged with the frame body and can rotate synchronously with the frame body. The cover-feeding star wheel has several cover-carrying grooves in a circumferential ring array.
[0014] A guide plate is provided between the ring frame assembly and the cap feeding assembly. The guide plate is used to guide the bottle cap delivered by the cap feeding assembly into the cap conveying groove.
[0015] In one optional embodiment, the ring frame assembly further includes an upper accompanying chuck and a lower accompanying chuck, which are respectively disposed on the upper and lower sides of the cover-entry star wheel, and both the upper and lower accompanying chucks can rotate synchronously with the frame body.
[0016] The upper traveling chuck is circumferentially slidably connected to several upper traveling components. The upper traveling components can reciprocate along the axial direction of the main body of the rotating frame. The upper traveling components are correspondingly arranged with the cover transport groove. The lower traveling chuck is circumferentially slidably connected to several lower traveling components. The lower traveling components can reciprocate along the axial direction of the main body of the rotating frame. The lower traveling components are correspondingly arranged with the cover transport groove.
[0017] In one optional embodiment, the ring frame assembly further includes an upper cam and a lower cam;
[0018] The upper cam is disposed above the upper traveling chuck and is fixed to the frame assembly. The upper cam has an upper wheel groove in its circumference, and the upper wheel groove has an upward section and a downward section. The lower cam is disposed below the lower traveling chuck and is fixed to the frame assembly. The lower cam has a lower wheel groove in its circumference, and the lower wheel groove has an upward section and a downward section.
[0019] The top of the upper follower component is connected to the upper wheel groove via an upper roller. When the upper roller rolls to the upper section of the upper wheel groove, it drives the upper follower component to move upward. When the upper roller rolls to the lower section of the upper wheel groove, it drives the upper follower component to move downward.
[0020] The bottom end of the lower follower component is connected to the lower wheel groove via a lower roller. When the lower roller rolls to the upper section of the lower wheel groove, it drives the lower follower component to move upward. When the lower roller rolls to the lower section of the lower wheel groove, it drives the lower follower component to move downward.
[0021] In one optional embodiment, a bottle cap retaining mold is provided at the bottom of the upper accompanying component. The bottle cap retaining mold includes a top pressure plate and a side wall retaining shaft. The bottom of the side wall retaining shaft can extend into the bottle cap, and the top pressure plate is sleeved on the side wall retaining shaft in the circumferential direction. The top pressure plate restricts the axial displacement of the bottle cap, and the side wall retaining shaft restricts the radial displacement of the bottle cap.
[0022] The upper follower component includes a push rod, one end of which passes through the side wall retaining shaft via an elastic element, and the other end of which can extend out from the end of the side wall retaining shaft; the elastic element provides an elastic force to drive the push rod to extend out from the end of the side wall retaining shaft.
[0023] In one optional embodiment, the ring-cutting frame assembly further includes a synchronous wheel and a synchronous rotation mechanism. The synchronous rotation mechanism is fixed to the frame, and the synchronous wheel is disposed on the upper follower component. The synchronous rotation mechanism is connected to the synchronous wheel in a transmission manner. The synchronous rotation mechanism provides power, and the synchronous wheel drives the bottle cap to maintain the mold rotation.
[0024] In one optional embodiment, the cutter support frame includes an upper cover plate and a lower support plate, with a cutter groove formed between the upper cover plate and the lower support plate, the cutter groove being adapted to the cutting ring cutter; a first mounting groove and a second mounting groove are respectively provided on both sides of the upper cover plate, and a temperature measuring groove is provided on the top of the upper cover plate; a third mounting groove and a fourth mounting groove are respectively provided on both sides of the lower support plate, and the first mounting groove, the second mounting groove, the third mounting groove, the fourth mounting groove, and the temperature measuring groove are all connected to the cutter groove;
[0025] The temperature control structure includes a first heating rod, a second heating rod, a third heating rod, a fourth heating rod, and a temperature measuring coupler. The first heating rod, the second heating rod, the third heating rod, the fourth heating rod, and the temperature measuring coupler are respectively fixed in the first mounting groove, the second mounting groove, the third mounting groove, the fourth mounting groove, and the temperature measuring groove. The first heating rod, the second heating rod, the third heating rod, the fourth heating rod, and the temperature measuring coupler are all in contact with the cutting ring knife.
[0026] In one optional embodiment, the temperature control system includes a temperature control module, which is electrically connected to the first heating rod, the second heating rod, the third heating rod, and the fourth heating rod via a solid-state relay. The temperature control module is also connected to the thermocouple signal. Based on the feedback signal from the thermocouple, the temperature control module sends a control command to the solid-state relay, and the solid-state relay controls the on / off state of the first heating rod, the second heating rod, the third heating rod, and the fourth heating rod according to the control command.
[0027] In one optional embodiment, the lower support plate has meshing teeth on the side near the ring-cutting frame assembly, and the meshing teeth can engage with the anti-slip teeth on the outside of the bottle cap.
[0028] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0029] This utility model discloses a bottle cap ring cutting machine. A frame assembly provides the mounting foundation for each component. The frame assembly houses a cap feeding assembly, a ring cutting rotating frame assembly, a cutting blade assembly, a cap output assembly, and a cap output pneumatic conveying assembly. The cap feeding assembly controls the orderly entry of bottle caps into the ring cutting rotating frame assembly. The ring cutting rotating frame assembly drives the bottle caps fed by the cap feeding assembly through the ring cutting station to form anti-theft rings. The cutting blade assembly located at the ring cutting station is equipped with a temperature control structure and a temperature control system. The temperature control system can control the arc-shaped blade through the temperature control structure. The temperature is adjusted so that uniform anti-theft ring marks are left on the bottle cap. The ring-cutting rotating frame assembly moves the bottle caps with the completed rings to the cap output station. The cap output assembly separates the bottle caps from the ring-cutting rotating frame, and the cap output pneumatic conveying assembly uses air force to transport the bottle caps to a preset position. This process is repeated to continuously send the ring-cut bottle caps to the next process. The bottle cap ring-cutting machine of this utility model can ensure the uniformity of the anti-theft ring break points and make the anti-theft ring breakage force consistent, meeting the requirements of high-quality and high-efficiency bottle cap manufacturing. Attached Figure Description
[0030] Figure 1 This is a perspective view of the bottle cap ring cutting machine of Example 1;
[0031] Figure 2 This is a top view of the bottle cap ring cutting machine of Example 1;
[0032] Figure 3 This is a schematic diagram of the ring rotating frame assembly and the cutter assembly of the bottle cap ring cutting machine in Example 1;
[0033] Figure 4 This is a schematic diagram of the bottle cap ring cutting machine in use according to Example 1;
[0034] Figure 5 This is a schematic diagram of the cutting blade assembly of the bottle cap ring cutting machine in Example 1;
[0035] Figure 6 This is a cross-sectional view of the cutting blade assembly of the bottle cap ring cutting machine in Example 1;
[0036] Figure 7 This is a top view of the cutter assembly of the bottle cap ring cutter in Example 1;
[0037] Figure 8 This is a schematic diagram of the internal structure of the lower support plate of the bottle cap ring cutting machine in Example 1;
[0038] Figure 9 This is a schematic diagram of the internal structure of the upper cover plate of the bottle cap ring cutting machine in Example 1;
[0039] Figure 10 This is a schematic diagram of the connection of the temperature control system of the bottle cap ring cutting machine in Example 1.
[0040] In the diagram: 10. Frame assembly; 20. Cap inlet assembly; 21. Guide plate; 22. Cap channel; 30. Cutting ring rotating frame assembly; 31. Rotating frame body; 32. Cap inlet star wheel; 321. Cap transport groove; 33. Upper following chuck; 34. Lower following chuck; 35. Upper following component; 351. Cap holding mold; 352. Synchronizing pulley; 36. Lower following component; 37. Upper cam; 371. Upper wheel groove; 38. Lower cam; 381. Lower wheel groove; 40. Cutting blade assembly; 41. Cutting blade support frame; 42. 43. Cutting ring blade; 431. Top cover plate; 432. First mounting slot; 433. Second mounting slot; 433. Temperature measuring slot; 44. Lower support plate; 441. Third mounting slot; 442. Fourth mounting slot; 443. Meshing teeth; 45. Blade groove; 46. Temperature control structure; 461. First heating rod; 462. Second heating rod; 463. Third heating rod; 464. Fourth heating rod; 465. Thermocouple; 47. Temperature control system; 48. Height adjustment ring; 50. Cover ejection assembly; 60. Cover ejection air conveying assembly. Detailed Implementation
[0041] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are all commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0042] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.
[0043] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected," "linked," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, or a connection within two elements or an interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0044] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such process, method, product, or apparatus.
[0045] Example 1:
[0046] Please refer to Figure 1-10 This embodiment provides a bottle cap ring cutting machine, including a frame assembly 10, and a cap feeding assembly 20, a ring cutting rotating frame assembly 30, a cutter assembly 40, a cap output assembly 50, and a cap output air conveying assembly 60 disposed on the frame assembly 10.
[0047] The rack assembly 10 mainly serves as a support and connection, providing an installation base for each component and capable of supporting each component. In this embodiment, the rack assembly 10 includes a support base and a support platform.
[0048] The ring-cutting rotating frame assembly 30 has a cap-in station, a ring-cutting station, and a cap-out station circumferentially formed; the bottle cap is driven by the ring-cutting rotating frame assembly 30 to pass through the cap-in station, the ring-cutting station, and the cap-out station in sequence.
[0049] The cap feeding assembly 20 is disposed at the cap feeding station, and the cap feeding assembly 20 is used to control the bottle caps to enter the ring cutting frame assembly 30 in an orderly manner.
[0050] A cutting blade assembly 40 is disposed at the ring-cutting station. The cutting blade assembly 40 includes a cutting blade support frame 41, a ring-cutting blade 42, a temperature control structure 46, and a temperature control system 47. The ring-cutting blade 42 is connected to the frame assembly 10 through the cutting blade support frame 41. The ring-cutting blade 42 has an arc-shaped blade edge, which is used for forming the anti-theft ring on the bottle cap. The ring-cutting blade 42 is connected to the temperature control structure 46, and the temperature control structure 46 is electrically connected to the temperature control system 47. The temperature control system 47 controls the temperature of the arc-shaped blade edge through the temperature control structure 46.
[0051] The cap ejection assembly 50 is disposed at the cap ejection station and is used to separate the bottle caps from the cutting ring rotating frame.
[0052] The cap delivery air conveyor 60 is connected to the cap delivery assembly 50, and the bottle cap separated from the cap delivery assembly 50 is conveyed by air to the preset position.
[0053] Specifically, the cap feeding assembly 20 includes a cap feeding support frame, roller arrays, and a cap feeding drive component; the cap feeding support frame is fixedly connected to the frame assembly 10, and a plurality of roller arrays are linearly arranged in the length direction of the cap feeding support frame; the cap feeding drive component is driven to rotate the roller arrays, thereby causing the bottle cap to move on the cap feeding support frame.
[0054] A cap passage 22 is formed on the cap support frame, and the width of the cap passage 22 is sufficient for one bottle cap to pass through. An intercepting cylinder is provided at one end of the cap passage 22 near the ring cutting frame assembly 30. The intercepting cylinder has a fixed end and a telescopic end. The fixed end of the intercepting cylinder is connected to the cap support frame, and the telescopic end of the intercepting cylinder is connected to an intercepting block. The intercepting cylinder drives the intercepting block to extend or retract from the end of the cap passage 22 to intercept or release the bottle cap.
[0055] When the intercepting cylinder drives the intercepting block to extend into the end of the cap channel 22, the intercepting block can extend into the bottle cap and stop the bottle cap at the end of the cap channel 22. As the cap feeding assembly 20 continuously supplies bottle caps, a certain amount of bottle caps accumulates on the roller rack, and the bottle caps are arranged in an orderly manner within the cap channel 22. When the intercepting cylinder drives the intercepting block to retract from the end of the cap channel 22, the bottle caps at the end of the cap channel 22 are released, and the bottle caps arranged in an orderly manner within the cap channel 22 enter the next process in sequence.
[0056] The ring-cutting frame assembly 30 of this embodiment includes a frame body 31 and a frame drive. The frame body 31 is rotatably connected to the frame assembly 10, and the frame drive is transmissionally connected to the frame body 31. The frame drive drives the frame body 31 to rotate on the frame assembly 10.
[0057] The ring frame assembly also includes a cover-feeding star wheel 32, which is coaxially arranged with the frame body 31 and can rotate synchronously with the frame body 31. The cover-feeding star wheel has a plurality of cover-carrying grooves 321 in a circumferential ring array.
[0058] A guide plate 21 is provided between the ring frame assembly and the cap feeding assembly 20. The guide plate 21 is used to guide the bottle cap delivered by the cap feeding assembly 20 into the cap conveying groove 321.
[0059] The ring-cutting frame assembly 30 also includes an upper accompanying chuck 33 and a lower accompanying chuck 34, which are respectively disposed on the upper and lower sides of the cover-entry star wheel 32. Both the upper accompanying chuck 33 and the lower accompanying chuck 34 can rotate synchronously with the frame body 31.
[0060] The upper accompanying chuck 33 is circumferentially slidably connected to a plurality of upper accompanying components 35, which can reciprocate along the axial direction of the rotating frame body 31. The upper accompanying components 35 are correspondingly arranged with the cover transport groove 321. The lower accompanying chuck 34 is circumferentially slidably connected to a plurality of lower accompanying components 36, which can reciprocate along the axial direction of the rotating frame body 31. The lower accompanying components 36 are correspondingly arranged with the cover transport groove 321.
[0061] The ring-cutting frame assembly 30 also includes an upper cam 37 and a lower cam 38; the upper cam 37 is disposed above the upper traveling chuck 33, and the upper cam 37 is fixed to the frame assembly 10. The upper cam 37 has an upper wheel groove 371 circumferentially formed, and the upper wheel groove 371 has an upward section and a downward section; the lower cam 38 is disposed below the lower traveling chuck 34, and the lower cam 38 is fixed to the frame assembly 10. The lower cam 38 has a lower wheel groove 381 circumferentially formed, and the lower wheel groove 381 has an upward section and a downward section.
[0062] The top of the upper follower component 35 is connected to the upper wheel groove 371 via an upper roller. When the upper roller rolls to the upper section of the upper wheel groove 371, it drives the upper follower component 35 to move upward. When the upper roller rolls to the lower section of the upper wheel groove 371, it drives the upper follower component 35 to move downward.
[0063] The bottom end of the lower follower component 36 is connected to the lower wheel groove 381 via a lower roller. When the lower roller rolls to the upper section of the lower wheel groove 381, it drives the lower follower component 36 to move upward. When the lower roller rolls to the lower section of the lower wheel groove 381, it drives the lower follower component 36 to move downward.
[0064] The upper accompanying component 35 is provided with a bottle cap retaining mold 351 at its bottom. The bottle cap retaining mold 351 includes a cap top pressure plate and a side wall retaining shaft. The bottom of the side wall retaining shaft can extend into the bottle cap. The cap top pressure plate is sleeved on the side wall retaining shaft in the circumferential direction. The cap top pressure plate restricts the axial displacement of the bottle cap, and the side wall retaining shaft restricts the radial displacement of the bottle cap.
[0065] The upper accompanying component 35 includes a push rod, one end of which passes through the sidewall retaining shaft via an elastic element, and the other end of which can extend out from the end of the sidewall retaining shaft; the elastic element provides an elastic force to drive the push rod to extend out from the end of the sidewall retaining shaft. In this embodiment, the elastic element is implemented using a compression spring, but the elastic element can also be implemented using an air spring or a highly elastic polymer material, etc., as those skilled in the art can implement according to actual needs.
[0066] Furthermore, the ring-cutting frame assembly 30 also includes a synchronous wheel 352 and a synchronous rotation mechanism. The synchronous rotation mechanism is fixed to the frame, and the synchronous wheel 352 is disposed on the upper following component 35. The synchronous rotation mechanism is connected to the synchronous wheel 352 in a transmission manner. The synchronous rotation mechanism provides power to drive the synchronous wheel 352 to rotate.
[0067] The cutter support frame 41 in this embodiment includes an upper cover plate 43 and a lower support plate 44. A cutter groove 45 is formed between the upper cover plate 43 and the lower support plate 44. The cutter groove 45 is adapted to the cutting ring cutter 42. The cutting ring cutter 42 can be fixed in the cutter groove 45. In order to improve the stability of the cutting ring cutter 42, a pressing plate can also be provided on the contact surface between the cutting ring cutter 42 and the upper cover plate 43 or the lower support plate 44.
[0068] The cutter support frame 41 may also include a height adjustment ring 48, which is connected to the upper cover plate 43 and the lower support plate 44 by fasteners, and is used to adjust the height of the cutting ring cutter 42.
[0069] The upper cover plate 43 has a first mounting groove 431 and a second mounting groove 432 on both sides, and a temperature measuring groove 433 on the top of the upper cover plate 43. The lower support plate 44 has a third mounting groove 441 and a fourth mounting groove 442 on both sides. The first mounting groove 431, the second mounting groove 432, the third mounting groove 441, the fourth mounting groove 442, and the temperature measuring groove 433 are all connected to the knife groove 45.
[0070] The temperature control structure 46 includes a first heating rod 461, a second heating rod 462, a third heating rod 463, a fourth heating rod 464, and a temperature measuring coupler 465. The first heating rod 461, the second heating rod 462, the third heating rod 463, the fourth heating rod 464, and the temperature measuring coupler 465 are respectively fixed in the first mounting groove 431, the second mounting groove 432, the third mounting groove 441, the fourth mounting groove 442, and the temperature measuring groove 433. The first heating rod 461, the second heating rod 462, the third heating rod 463, the fourth heating rod 464, and the temperature measuring coupler 465 are all in contact with the cutting ring blade 42.
[0071] The temperature control system 47 includes a temperature control module, which is electrically connected to the first heating rod 461, the second heating rod 462, the third heating rod 463, and the fourth heating rod 464 via a solid-state relay. The temperature control module is also signal-connected to the thermocouple 465. Based on the feedback signal from the thermocouple 465, the temperature control module sends a control command to the solid-state relay, and the solid-state relay controls the on / off state of the first heating rod 461, the second heating rod 462, the third heating rod 463, and the fourth heating rod 464 according to the control command.
[0072] The lower support plate 44 has a meshing tooth 443 on the side near the ring-cutting frame assembly 30, and the meshing tooth 443 can mesh with the anti-slip tooth on the outside of the bottle cap.
[0073] In use, the first heating rod 461, the second heating rod 462, the third heating rod 463, and the fourth heating rod 464 are respectively embedded in the pre-drilled holes (first mounting groove 431, second mounting groove 432, third mounting groove 441, and fourth mounting groove 442) on both sides of the lower support plate 44 and the upper cover plate 43; the lower support plate 44, the pressing plate, the cutting ring blade 42, and the upper cover plate 43 are stacked from bottom to top, and the two fastening pillars pass through the pre-drilled holes of each stacked component. The cover plate pressing ring is then tightened with screws to press each stacked component firmly.
[0074] The control system issues a command, and the temperature control system 47 starts controlling the solid-state relay to close each heating rod (first heating rod 461, second heating rod 462, third heating rod 463, and fourth heating rod 464) according to the set temperature. During this process, the heat generated by each heating rod is conducted to the ring cutter 42 through the metal. The thermocouple 465 detects the temperature of the ring cutter 42 in real time. When the ring cutter 42 reaches the set temperature, the temperature control module sends a pulse signal to control the opening and closing of the solid-state relay. Within the pulse cycle, the working state of each heating rod is changed to control the temperature of the ring cutter 42. When the temperature is stable, the bottle cap is clamped on the arc-shaped blade of the ring cutter 42 and rotates along the normal line perpendicular to the blade surface. When the bottle cap passes through the specific tooth profile area of the lower support plate 44, the anti-slip teeth of the bottle cap engage with the meshing teeth 443, and the bottle cap rotates. By controlling the number and arc length of each arc-shaped blade array, corresponding marks can be left on the bottle cap. By controlling the spacing of each arc-shaped blade, different mark shapes can be obtained.
[0075] Based on the above structure, in the use of the bottle cap ring cutting machine of this embodiment, bottle caps with a single row of openings facing upwards enter from above the roller row of the cap feeding assembly 20. The intercepting cylinder in the cap feeding assembly 20 is closed, and the intercepting block extends into the inner wall of the bottle cap to jam the bottle cap and stop the bottle cap from entering the ring cutting frame. Until a certain number of bottle caps are accumulated on the cap channel 22, the intercepting cylinder retracts, and the bottle caps are released and orderly enter the cap conveying groove 321 of the cap feeding star wheel 32. Because of the height difference between the anti-slip teeth of the plastic bottle cap and the forming position of the anti-theft ring, as the rotating frame body 31 rotates, the upper follower component moves downward, driving the push rod to extend into the bottle cap. The elastic element inside the push rod is compressed to generate elastic force to resist the bottle cap. After the adjustment of the guide plate 21 in the cap feeding assembly 20, the bottle cap is positioned on the same axis as the bottle cap holding mold 351. As the rotating frame body 31 continues to rotate, the lower follower component and the upper follower component rise simultaneously. The bottle cap held between the two is lifted to the preset cutting ring position. The meshing teeth 443 on the lower support plate 44 on the cutter assembly 40 will mesh with the anti-slip teeth of the bottle cap, driving the bottle cap to start rotating. At the same time, the bottle cap will move towards the axis of the rotating frame body 31 under the push of the lower support plate 44 until the side wall of the bottle cap is circumferentially attached to the side wall. The bottle cap rotates once along the arc-shaped blade of the cutting ring cutter 42 to form the anti-theft ring mark on the bottle cap. A synchronous wheel 352 is installed on the upper follower component 35, which, driven by the synchronous rotation mechanism, enables the synchronous rotation of the bottle cap holding mold 351 at different speeds, improving the consistency of the anti-theft ring forming for each bottle cap. The bottle cap sidewall holding mold rotates synchronously with the bottle cap. After the anti-theft ring is formed, the top cover cam inside the ring cutting frame assembly 30 pushes the bottle cap out, aligning the bottle cap axis with the axis of the bottle cap holding mold 351. At this point, the upper and lower follower components descend simultaneously, causing the bottle cap held between them to return to its initial height. When the frame body 31 rotates to the cap exit position, the cap exiting plate and cap exiting baffle, which rotate synchronously with the cap inlet star wheel 32, separate the bottle cap from the ring cutting frame assembly 30. The cap exiting plate then separates the bottle cap onto the conveying path of the cap exiting pneumatic conveying assembly 60 through centrifugal force, and the bottle cap is then conveyed to the next process by air force.
[0076] Although certain components and embodiments of this application have been illustrated and described, many modifications and alterations (e.g., variations in the size, dimensions, structure, shape and proportion of the various elements, installation arrangement, material use, color, orientation, etc.) will be conceived by those skilled in the art without actually departing from the scope and spirit of the claims.
[0077] Finally, it should be noted that the above embodiments are only preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A bottle cap ring cutting machine, characterized in that, Includes a frame assembly, and a cover inlet assembly, a ring cutting frame assembly, a cutter assembly, and a cover outlet assembly mounted on the frame assembly; The ring-cutting rotating frame assembly has a cap-in station, a ring-cutting station, and a cap-out station circumferentially formed; the bottle cap is driven by the ring-cutting rotating frame assembly to pass through the cap-in station, the ring-cutting station, and the cap-out station in sequence; The cap feeding assembly is located at the cap feeding station and is used to control the orderly entry of bottle caps into the ring cutting frame assembly; The cutting blade assembly is disposed at the ring-cutting station. The cutting blade assembly includes a cutting blade support frame, a ring-cutting blade, a temperature control structure, and a temperature control system. The ring-cutting blade is connected to the frame assembly through the cutting blade support frame. The ring-cutting blade has an arc-shaped cutting edge, which is used for forming the anti-theft ring on the bottle cap. The ring-cutting blade is connected to the temperature control structure, and the temperature control structure is electrically connected to the temperature control system. The temperature control system controls the temperature of the arc-shaped cutting edge through the temperature control structure. The cap ejection assembly is located at the cap ejection station and is used to separate bottle caps from the cutting ring rotating frame.
2. The bottle cap ring cutting machine according to claim 1, characterized in that, The cap feeding assembly includes a cap feeding support frame, roller arrays, and a cap feeding drive component; the cap feeding support frame is fixedly connected to the frame assembly, and a plurality of roller arrays are linearly arranged in the length direction of the cap feeding support frame; the cap feeding drive component is driven to rotate the roller arrays, thereby causing the bottle cap to move on the cap feeding support frame. The cap feeding support frame has a cap channel, the width of which allows one bottle cap to pass through; an intercepting cylinder is provided at one end of the cap channel near the ring cutting frame assembly, the intercepting cylinder has a fixed end and a telescopic end, the fixed end of the intercepting cylinder is connected to the cap feeding support frame, and the telescopic end of the intercepting cylinder is connected to an intercepting block, the intercepting cylinder drives the intercepting block to extend or retract from the end of the cap channel to intercept or release the bottle cap.
3. A bottle cap ring cutting machine according to claim 1, characterized in that, The ring-cutting rotating frame assembly includes a rotating frame body and a rotating frame drive component. The rotating frame body is rotatably connected to the frame assembly, and the rotating frame drive component is drive-connected to the rotating frame body. The rotating frame drive component drives the rotating frame body to rotate on the frame assembly. The ring frame assembly also includes a cover-feeding star wheel, which is coaxially arranged with the frame body and can rotate synchronously with the frame body. The cover-feeding star wheel has several cover-carrying grooves in a circumferential ring array. A guide plate is provided between the ring frame assembly and the cap feeding assembly. The guide plate is used to guide the bottle cap delivered by the cap feeding assembly into the cap conveying groove.
4. A bottle cap ring cutting machine according to claim 3, characterized in that, The ring frame assembly also includes an upper follower chuck and a lower follower chuck, which are respectively disposed on the upper and lower sides of the cover-entry star wheel. Both the upper and lower follower chucks can rotate synchronously with the frame body. The upper traveling chuck is circumferentially slidably connected to several upper traveling components. The upper traveling components can reciprocate along the axial direction of the main body of the rotating frame. The upper traveling components are correspondingly arranged with the cover transport groove. The lower traveling chuck is circumferentially slidably connected to several lower traveling components. The lower traveling components can reciprocate along the axial direction of the main body of the rotating frame. The lower traveling components are correspondingly arranged with the cover transport groove.
5. A bottle cap ring cutting machine according to claim 4, characterized in that, The ring frame assembly also includes an upper cam and a lower cam; The upper cam is disposed above the upper traveling chuck and is fixed to the frame assembly. The upper cam has an upper wheel groove in its circumference, and the upper wheel groove has an upward section and a downward section. The lower cam is disposed below the lower traveling chuck and is fixed to the frame assembly. The lower cam has a lower wheel groove in its circumference, and the lower wheel groove has an upward section and a downward section. The top of the upper follower component is connected to the upper wheel groove via an upper roller. When the upper roller rolls to the upper section of the upper wheel groove, it drives the upper follower component to move upward. When the upper roller rolls to the lower section of the upper wheel groove, it drives the upper follower component to move downward. The bottom end of the lower follower component is connected to the lower wheel groove via a lower roller. When the lower roller rolls to the upper section of the lower wheel groove, it drives the lower follower component to move upward. When the lower roller rolls to the lower section of the lower wheel groove, it drives the lower follower component to move downward.
6. A bottle cap ring cutting machine according to claim 4, characterized in that, The bottom of the upper accompanying component is provided with a bottle cap retaining mold, which includes a cap top pressure plate and a side wall retaining shaft; the bottom of the side wall retaining shaft can extend into the bottle cap, and the cap top pressure plate is sleeved on the side wall retaining shaft in the circumferential direction; the cap top pressure plate restricts the axial displacement of the bottle cap, and the side wall retaining shaft restricts the radial displacement of the bottle cap; The upper follower component includes a push rod, one end of which passes through the side wall retaining shaft via an elastic element, and the other end of which can extend out from the end of the side wall retaining shaft; the elastic element provides an elastic force to drive the push rod to extend out from the end of the side wall retaining shaft.
7. A bottle cap ring cutting machine according to claim 6, characterized in that, The ring-cutting frame assembly also includes a synchronous wheel and a synchronous rotation mechanism. The synchronous rotation mechanism is fixed to the frame, and the synchronous wheel is disposed on the upper follower component. The synchronous rotation mechanism is connected to the synchronous wheel in a transmission manner. The synchronous rotation mechanism provides power, and the synchronous wheel drives the bottle cap to maintain the mold rotation.
8. A bottle cap ring cutting machine according to claim 1, characterized in that, The cutter support frame includes an upper cover plate and a lower support plate, with a cutter groove formed between the upper cover plate and the lower support plate, the cutter groove being adapted to the cutting ring cutter; the upper cover plate has a first mounting groove and a second mounting groove on both sides, and a temperature measuring groove on the top of the upper cover plate; the lower support plate has a third mounting groove and a fourth mounting groove on both sides, and the first mounting groove, the second mounting groove, the third mounting groove, the fourth mounting groove, and the temperature measuring groove are all connected to the cutter groove; The temperature control structure includes a first heating rod, a second heating rod, a third heating rod, a fourth heating rod, and a temperature measuring coupler. The first heating rod, the second heating rod, the third heating rod, the fourth heating rod, and the temperature measuring coupler are respectively fixed in the first mounting groove, the second mounting groove, the third mounting groove, the fourth mounting groove, and the temperature measuring groove. The first heating rod, the second heating rod, the third heating rod, the fourth heating rod, and the temperature measuring coupler are all in contact with the cutting ring knife.
9. A bottle cap ring cutting machine according to claim 8, characterized in that, The temperature control system includes a temperature control module, which is electrically connected to the first heating rod, the second heating rod, the third heating rod, and the fourth heating rod via a solid-state relay. The temperature control module is also connected to the thermocouple signal. Based on the feedback signal from the thermocouple, the temperature control module sends a control command to the solid-state relay, and the solid-state relay controls the on / off state of the first heating rod, the second heating rod, the third heating rod, and the fourth heating rod according to the control command.
10. A bottle cap ring cutting machine according to claim 8, characterized in that, The lower support plate has meshing teeth on the side near the cutting ring frame assembly, and the meshing teeth can mesh with the anti-slip teeth on the outside of the bottle cap.