A high-efficiency cutting device for chunky meat

Abstract

This utility model relates to the field of food processing technology and discloses a high-efficiency integrated meat cutting device, comprising two cutting mechanisms. A safety cover is fixedly connected to the top of one cutting mechanism, and two guide plates are fixedly connected to the inner side of the safety cover. A flow guide frame is fixedly connected to the bottom of one cutting mechanism, and a conveying mechanism is arranged below the flow guide frame. Two buffer mechanisms are arranged on the outer side of the conveying mechanism, and a second conveying mechanism is arranged below the two buffer mechanisms. The other cutting mechanism is located to the right of the second conveying mechanism. Through the coordinated operation of multiple structures, efficient meat cutting is achieved. From the introduction of meat pieces and primary cutting to conveying, buffering, and secondary cutting, each step works closely together. The staggered cutting wheels quickly and evenly cut the meat, and the buffer devices absorb impact and protect the meat pieces, significantly improving the efficiency and quality of meat cutting.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a high-efficiency integrated device for cutting meat into chunks. Background Technology

[0002] In the food processing industry, meat cutting is a crucial foundational step in the deep processing of meat, widely used in pre-prepared meal production, central kitchens for restaurants, and meat processing plants. With the surging demand for pre-prepared meat products in the consumer market and the catering industry's stringent requirements for standardized ingredient supply, the efficiency and quality of meat cutting directly impact a company's production efficiency and product competitiveness. To meet the growing market demand, meat processing companies urgently need efficient and precise cutting equipment to increase production capacity while ensuring the consistency of cut dimensions.

[0003] Existing meat cutting machines mostly employ a single cutting structure, using a single motor to drive the cutting blade to rotate or reciprocate, cutting meat placed on a conveyor belt. Some machines are equipped with simple guiding devices to assist the meat in entering the cutting area. After cutting, the meat pieces are transferred by gravity or a simple conveyor belt. For meat that needs to be cut into smaller pieces, secondary sorting and recutting by hand are often required. The entire process has a low degree of automation and relies heavily on manual operation.

[0004] However, existing technologies have significant shortcomings in actual production scenarios. Due to the lack of a precise guiding structure, meat struggles to stably enter the optimal cutting position, resulting in meat pieces of varying sizes and irregular shapes, affecting product appearance and subsequent processing. During meat transport, the absence of a buffer device means that meat pieces are prone to breakage and deformation due to excessive impact when falling, leading to raw material waste. Furthermore, the single conveying structure cannot effectively separate meat pieces, easily causing accumulation and compression, reducing conveying efficiency and resulting in some pieces being undercut and requiring rework. These problems make existing meat cutting equipment unable to meet the demands of enterprises for efficient and high-quality production, urgently requiring a new type of cutting equipment to solve these problems. Therefore, this utility model provides a highly efficient integrated meat cutting device to address the shortcomings of existing technologies. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a highly efficient integrated meat cutting device, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency integrated meat cutting device, comprising two cutting mechanisms. A safety cover is fixedly connected to the top of one of the cutting mechanisms, and two guide plates are fixedly connected to the inner side of the safety cover. A flow guide frame is fixedly connected to the bottom of one of the cutting mechanisms, and a conveying mechanism is arranged below the flow guide frame. Two buffer mechanisms are arranged on the outer side of the conveying mechanism, and a second conveying mechanism is arranged below the two buffer mechanisms. The other cutting mechanism is located to the right of the second conveying mechanism, and a guide plate is fixedly connected to the top of the other cutting mechanism. A discharge frame is fixedly connected to the bottom of the other cutting mechanism.

[0007] Preferably, the cutting mechanism includes an outer box, inside which two rotating rods are rotatably connected. One end of each rotating rod is fixedly connected to a cylindrical gear, and the two cylindrical gears mesh. Multiple cutting wheels are fixedly connected to the outer side of one rotating rod, and multiple cutting wheels are fixedly connected to the outer side of the other rotating rod.

[0008] Preferably, a motor is installed on the outside of the outer casing, the output end of the motor is fixedly connected to one end of one of the rotating rods, a rotating rod is rotatably connected to the inner wall of the outer casing, a plurality of guide wheels are fixedly connected to the outside of the rotating rod, and a plurality of guide blocks are fixedly connected to the outside of the guide wheels.

[0009] Preferably, the conveying mechanism includes two outer frame plates, one end of each outer frame plate is located inside the guide frame, a conveyor belt is installed on the adjacent sides of the two outer frame plates, and a motor is installed on the outer side of one of the outer frame plates. The output end of the motor is connected to the drive roller inside the conveyor belt.

[0010] Preferably, the buffer mechanism includes a support, which is fixedly connected to the outside of the outer frame plate. Two fixing blocks are fixedly connected to the top of the support. A rotating shaft is rotatably connected inside the two fixing blocks. A buffer plate is fixedly connected to the outside of the rotating shaft. A limit strip is fixedly connected to the side of the buffer plate near the conveying mechanism.

[0011] Preferably, a support plate is fixedly connected to one end of the support, and two damping rods are installed on the outer side of the support plate. One end of the damping rod is connected to the bottom of the buffer plate, and a spring is sleeved on the outside of the damping rod.

[0012] Preferably, the conveying mechanism 2 includes two outer frame plates 2, two transmission rods are rotatably connected to the inner sides of the two outer frame plates 2, two transmission rollers are fixedly connected to the outer sides of the transmission rods, a conveyor belt 2 is sleeved on the outer side of the four transmission rollers, a mounting seat is installed on the outer side of one of the outer frame plates 2, a motor 3 is installed on the outer side of the mounting seat, and the output end of the motor 3 is fixedly connected to one end of one of the transmission rods.

[0013] Preferably, multiple barrier belts are provided on the outer side of the second conveyor belt, and multiple partitions are fixedly connected to the outer side of the second conveyor belt, with the barrier belts and partitions arranged perpendicularly.

[0014] Preferably, an mounting plate is fixedly connected to the outer side of the second outer frame plate, a feeding roller is rotatably connected between the two mounting plates, a plurality of hard brushes are fixedly connected to the outer side of the feeding roller, a pulley is fixedly connected to the output end of the third motor and one end of the feeding roller, and a belt is fitted around the outer periphery of the two outer frames.

[0015] This invention provides a highly efficient integrated device for cutting meat into chunks. It offers the following advantages:

[0016] 1. This utility model achieves efficient meat cutting through the coordinated operation of multiple structures. From the introduction of meat pieces and primary cutting to conveying, buffering, and secondary cutting, each link works closely together. The cutting wheels are arranged in an alternating pattern to cut meat pieces quickly and evenly. The buffer device absorbs the impact force to protect the meat pieces. The partition and barrier belt separate the meat pieces to ensure orderly conveying. The feeding roller sweeps off the meat pieces in time. The secondary cutting further refines the meat pieces, greatly improving the efficiency and quality of meat cutting.

[0017] 2. In the process of cutting meat into pieces, this utility model ensures the regularity and integrity of the cut pieces. The guiding device accurately assists the meat pieces to reach the cutting position, so that the cut meat pieces have a regular shape. The buffer mechanism effectively prevents the meat pieces from breaking due to falling impact. The separating device prevents the meat pieces from being squeezed and piled up, ensuring that the meat pieces can always be processed in a good condition during multiple conveying and cutting processes, and finally obtain meat pieces of uniform size and complete shape. Attached Figure Description

[0018] Figure 1 This is a front perspective view of the present invention;

[0019] Figure 2 This is a perspective view of the right side of this utility model;

[0020] Figure 3 This is a schematic diagram of the cutting mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the buffer mechanism of this utility model;

[0022] Figure 5This is a schematic diagram of the second conveying mechanism of this utility model;

[0023] Figure 6 This is a schematic diagram of the material feeding roller of this utility model;

[0024] Figure 7 This is a top view of the present invention;

[0025] Figure 8 This is a front view of the present invention;

[0026] Figure 9 This is a side view of the present invention.

[0027] The components include: 1. Cutting mechanism; 101. Rotating rod one; 102. Cutting wheel one; 103. Cylindrical gear; 104. Motor one; 105. Cutting wheel two; 106. Rotating rod two; 107. Guide wheel; 108. Guide block; 2. Safety cover; 3. Guide plate one; 4. Guide frame; 5. Conveying mechanism one; 501. Outer frame plate one; 502. Conveyor belt one; 503. Motor two; 6. Buffer mechanism; 601. Support; 602. Fixing block; 603. Rotating... 604. Shaft; 605. Buffer plate; 606. Limiting strip; 607. Support plate; 608. Damping rod; 609. Spring; 700. Conveying mechanism II; 701. Outer frame plate II; 702. Mounting base; 703. Transmission rod; 704. Transmission roller; 705. Conveyor belt II; 706. Motor III; 707. Barrier belt; 708. Partition plate; 709. Mounting plate; 710. Feeding roller; 711. Hard brush; 712. Pulley; 8. Guide plate II; 9. Discharge frame. Detailed Implementation

[0028] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] Please see the appendix Figure 1 -Appendix Figure 9This utility model provides a high-efficiency integrated meat cutting device, including two cutting mechanisms 1. A safety cover 2 is fixedly connected to the top of one of the cutting mechanisms 1, and two guide plates 3 are fixedly connected to the inner side of the safety cover 2. When the motor 104 is started, it drives the rotating rod 101 to rotate. Under the meshing action of the two cylindrical gears 103, the two rotating rods 101 rotate simultaneously. Cutting wheels 102 and 105 are arranged alternately, and the guide wheel 107 is located in the middle of the two cutting wheels 105. When the meat to be cut is dropped from above the safety cover 2, it slides down the guide plate 3 into the inner casing. Guided by the guide wheel 107, the meat falls between the cutting wheel 105 and the cutting wheel 102, facilitating subsequent cutting.

[0030] One of the cutting mechanisms 1 has a guide frame 4 fixedly connected to its bottom, and a conveying mechanism 5 is located below the guide frame 4. The cut meat falls through the guide frame 4 onto the conveyor belt 502. Driven by the motor 503, the drive roller inside the conveyor belt 502 rotates, thereby causing the conveyor belt 502 to transport the meat pieces to a higher position.

[0031] Two buffer mechanisms 6 are provided on the outer side of the conveyor mechanism 5. When the conveyor belt 502 transports the meat block to a high position, the meat block will fall onto the top of the two buffer plates 604. At this time, the buffer mechanism 6 plays its role, and the damping rod 607 and the spring 608 will absorb the impact force of the falling meat block, so that the meat block falls stably onto the conveyor mechanism below. Specifically, the buffer mechanism 6 includes a support 601, which is fixedly connected to the outside of the outer frame plate 501. Two fixing blocks 602 are fixedly connected to the top of the support 601. A rotating shaft 603 is rotatably connected inside the two fixing blocks 602. A buffer plate 604 is fixedly connected to the outside of the rotating shaft 603. A limit strip 605 is fixedly connected to the side of the buffer plate 604 near the conveying mechanism 5. A support plate 606 is fixedly connected to one end of the support 601. Two damping rods 607 are installed on the outside of the support plate 606. One end of the damping rod 607 is connected to the bottom of the buffer plate 604. A spring 608 is sleeved on the outside of the damping rod 607.

[0032] Below the two buffer mechanisms 6, a second conveyor mechanism 7 is provided. One outer frame plate 701 is positioned higher than the other outer frame plate 701, causing the entire conveyor mechanism 7 to be in an inclined state. Driven by the third motor 706, the transmission rod 703 rotates, and the transmission roller 704 fixedly connected to its outer side rotates accordingly, thereby causing the second conveyor belt 705 to continue conveying meat pieces. Moreover, multiple barrier belts 707 are provided on the outer side of the second conveyor belt 705, and multiple partitions 708 are fixedly connected to the outer side of the second conveyor belt 705. The barrier belts 707 and the partitions 708 are arranged perpendicularly, which can separate the meat pieces. The conveying mechanism 27 includes two outer frame plates 2701. Two transmission rods 703 are rotatably connected to the inner sides of the two outer frame plates 2701. Two transmission rollers 704 are fixedly connected to the outer sides of the transmission rods 703. A conveyor belt 2705 is fitted around the four transmission rollers 704. A mounting base 702 is installed on the outer side of one of the outer frame plates 2701. A motor 3706 is installed on the outer side of the mounting base 702. The output end of the motor 3706 is fixedly connected to one end of one of the transmission rods 703. Additionally, a mounting plate 709 is fixedly connected to the outer side of the outer frame plates 2701. A feeding roller 710 is rotatably connected between the two mounting plates 709. Multiple hard brushes 711 are fixedly connected to the outer side of the feeding roller 710. A pulley 712 is fixedly connected to the output end of the motor 3706 and one end of the feeding roller 710. A belt is fitted around the outer circumference of the two pulleys 712. The two pulleys 712 rotate synchronously, allowing the hard brushes 711 to sweep away meat pieces that fall onto the partition 708.

[0033] Another cutting mechanism 1 is located to the right of the second conveyor mechanism 7. A guide plate 2 8 is fixedly connected to the top of this second cutting mechanism 1, and a discharge frame 9 is fixedly connected to its bottom. Meat chunks swept off the second conveyor mechanism 7 fall onto the guide plate 2 8 and then enter the second cutting mechanism 1 for cutting. The structure of the second cutting mechanism 1 is the same as the first cutting mechanism 1, also featuring an inclined design. Its internal cutting wheels 102 and 105 operate under the drive of a motor 104, further cutting the gathered meat chunks into smaller pieces, ultimately achieving efficient meat cutting.

[0034] The cutting mechanism 1 includes an outer casing. Inside the outer casing, two rotating rods 101 are rotatably connected. One end of each rotating rod 101 is fixedly connected to a cylindrical gear 103, which meshes with each other. Multiple cutting wheels 102 are fixedly connected to the outer side of one rotating rod 101, and multiple cutting wheels 105 are fixedly connected to the outer side of the other rotating rod 101. A motor 104 is mounted on the outer side of the outer casing. The output end of the motor 104 is fixedly connected to one end of one of the rotating rods 101. A rotating rod 106 is rotatably connected to the inner wall of the outer casing. Multiple guide wheels 107 are fixedly connected to the outer side of the rotating rod 106, and multiple guide blocks 108 are fixedly connected to the outer side of the guide wheels 107.

[0035] The conveying mechanism 5 includes two outer frame plates 501, one end of which is located inside the guide frame 4. A conveyor belt 502 is installed on the adjacent side of the two outer frame plates 501. A motor 503 is installed on the outer side of one of the outer frame plates 501. The output end of the motor 503 is connected to the drive roller inside the conveyor belt 502.

[0036] Please see the appendix Figure 1 -Appendix Figure 9Specifically, when using this high-efficiency integrated meat cutting machine for meat cutting, first connect the power supply and start motor 104. The starting of motor 104 drives the rotating rod 101 connected to its output end to rotate. Since the cylindrical gears 103 fixedly connected to one end of the two rotating rods 101 mesh with each other, the other rotating rod 101 also rotates synchronously under the action of gear transmission. This causes the cutting wheels 102 and 105, which are arranged alternately on the two rotating rods 101, to start operating. At the same time, the guide wheel 107, located in the middle of the two cutting wheels 105, also rotates with the rotating rod 106. At this time, the operator puts the meat to be cut into pieces through the opening above the safety cover 2. Under its own gravity, the meat slides smoothly into the outer casing along the inclined angle of the guide plate 3. The guide wheel 107 and its outer guide block 108 work together to precisely guide the meat to the optimal cutting position between the second cutting wheel 105 and the first cutting wheel 102 through the formed guide channel. This staggered arrangement and high-speed rotation of the cutting wheels allows for rapid and uniform cutting of the meat into chunks, greatly improving cutting efficiency and resulting in neatly shaped pieces. The cut meat slides directly onto the lower conveyor belt 502 along the sloping structure of the guide frame 4. Then, the second motor 503 is started, driving the drive roller inside the first conveyor belt 502 to rotate, thus driving the conveyor belt 502 to transport the meat chunks from a lower to a higher position. After the meat chunks are conveyed to a high position, they will naturally fall to the top of the two buffer plates 604. At this time, under the impact force of the meat chunks, the buffer plates 604 rotate around the rotating shaft 603, causing the damping rod 607 to be compressed. At the same time, the spring 608 is also compressed. The damping rod 607 and the spring 608 together absorb the impact force generated by the falling meat chunks, preventing the meat chunks from breaking or splashing due to excessive impact force, and ensuring that the meat chunks fall stably onto the conveyor belt 705 below. Because one of the outer frame plates 701 is higher than the other, the conveyor mechanism 7 is in an inclined state. After the motor 706 is started, the motor 706 drives the transmission rod 703 to rotate, which in turn drives the transmission roller 704 and the conveyor belt 705 sleeved on it to rotate, realizing the upward conveying of the meat chunks on the inclined conveyor belt. During the conveying process, the vertically arranged partitions 708 and barrier belts 707 on the outer side of conveyor belt 705 work together to separate the meat pieces, preventing them from being squeezed or piled up during conveying and ensuring orderly transport. Simultaneously, motor 706 drives the feeding roller 710 to rotate synchronously via a belt. The hard brush 711 on the outer side of the feeding roller 710 rotates, promptly sweeping away any meat pieces that fall onto the partitions 708, preventing them from accumulating and affecting the conveying process. The swept-away meat pieces slide down the inclined conveyor belt 705 onto the guide plate 8, and then enter the second cutting mechanism 1.The second cutting mechanism 1 also adopts an inclined design. Its internal cutting wheel 102 and cutting wheel 2 105 operate at high speed under the drive of motor 104, which can perform secondary fine cutting on the gathered meat pieces, further cutting the meat pieces into smaller pieces, and finally achieving efficient and precise cutting of meat to meet the needs of different usage scenarios for meat piece size.

[0037] Working principle: First, the motor 104 drives the rotating rod 101 to rotate. Under the meshing action of the two cylindrical gears 103, both rotating rods 101 rotate simultaneously. The cutting wheels 102 and 105 on these rods are arranged alternately. The guide wheel 107 is positioned between the two cutting wheels 105. Then, the meat to be cut is dropped from above the safety cover 2, passes through the guide plate 3, and slides into the inner chamber. Guided by the guide wheel 107, the meat falls between the cutting wheels 105 and 102, facilitating cutting. The cut meat then passes through the guide frame 4 and falls onto the conveyor belt 502. Driven by the motor 503, the conveyor belt 502 transports the meat to a high position, where it falls onto the two buffer plates 604. At the top, the damping rod 607 and spring 608 absorb the impact of the falling meat pieces, allowing them to fall stably onto the second conveyor belt 705. One of the outer frame plates 701 is positioned higher than the other, causing the entire conveyor mechanism 7 to be in an inclined state. Driven by the third motor 706, the transmission roller 704 causes the second conveyor belt 705 to continue conveying the meat pieces. The partition plate 708 and the barrier belt 707 can separate the meat pieces. Moreover, the two pulleys 712 rotate synchronously, allowing the pulleys 712 to sweep the meat pieces that fall onto the partition plate 708 and then onto the guide plate 8 to enter the second cutting mechanism 1 for cutting. The second cutting mechanism 1 is in the same inclined design, which can cut the gathered meat pieces into small pieces in one step, achieving efficient meat cutting processing.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency integrated meat cutting device, characterized in that, It includes two cutting mechanisms (1), one of which is fixedly connected to a safety cover (2) at the top, and two guide plates (3) are fixedly connected to the inner side of the safety cover (2). One of the cutting mechanisms (1) is fixedly connected to a flow guide frame (4) at the bottom, and a conveying mechanism (5) is provided below the flow guide frame (4). Two buffer mechanisms (6) are provided on the outer side of the conveying mechanism (5), and a conveying mechanism (7) is provided below the two buffer mechanisms (6). The other cutting mechanism (1) is located to the right of the conveying mechanism (7). The other cutting mechanism (1) is fixedly connected to a guide plate (8) at the top, and a discharge frame (9) is fixedly connected to the bottom.

2. The high-efficiency integrated meat cutting device according to claim 1, characterized in that, The cutting mechanism (1) includes an outer box, and two rotating rods (101) are rotatably connected inside the outer box. One end of the rotating rod (101) is fixedly connected to a cylindrical gear (103), and the two cylindrical gears (103) mesh. Multiple cutting wheels (102) are fixedly connected to the outer side of one of the rotating rods (101), and multiple cutting wheels (105) are fixedly connected to the outer side of the other rotating rod (101).

3. The high-efficiency integrated meat cutting device according to claim 2, characterized in that, A motor (104) is installed on the outside of the outer casing. The output end of the motor (104) is fixedly connected to one end of a rotating rod (101). A rotating rod (106) is rotatably connected to the inner wall of the outer casing. Multiple guide wheels (107) are fixedly connected to the outside of the rotating rod (106). Multiple guide blocks (108) are fixedly connected to the outside of the guide wheels (107).

4. The high-efficiency integrated meat cutting device according to claim 1, characterized in that, The conveying mechanism 1 (5) includes two outer frame plates 1 (501), one end of each outer frame plate 1 (501) is located inside the guide frame (4), and a conveyor belt 1 (502) is installed on the adjacent side of the two outer frame plates 1 (501). A motor 2 (503) is installed on the outer side of one of the outer frame plates 1 (501), and the output end of the motor 2 (503) is connected to the drive roller inside the conveyor belt 1 (502).

5. The high-efficiency integrated meat cutting device according to claim 4, characterized in that, The buffer mechanism (6) includes a support (601), which is fixedly connected to the outside of the outer frame plate (501). Two fixing blocks (602) are fixedly connected to the top of the support (601). A rotating shaft (603) is rotatably connected inside the two fixing blocks (602). A buffer plate (604) is fixedly connected to the outside of the rotating shaft (603). A limit strip (605) is fixedly connected to the side of the buffer plate (604) near the conveying mechanism (5).

6. The high-efficiency integrated meat cutting device according to claim 5, characterized in that, One end of the support (601) is fixedly connected to a support plate (606). Two damping rods (607) are installed on the outside of the support plate (606). One end of the damping rod (607) is connected to the bottom of the buffer plate (604). A spring (608) is sleeved on the outside of the damping rod (607).

7. The high-efficiency integrated meat cutting device according to claim 1, characterized in that, The second conveying mechanism (7) includes two outer frame plates (701), two transmission rods (703) are rotatably connected to the inner side of the two outer frame plates (701), two transmission rollers (704) are fixedly connected to the outer side of the transmission rods (703), and a conveyor belt (705) is sleeved on the outside of the four transmission rollers (704). A mounting seat (702) is installed on the outer side of one of the outer frame plates (701), and a motor (706) is installed on the outer side of the mounting seat (702). The output end of the motor (706) is fixedly connected to one end of one of the transmission rods (703).

8. The high-efficiency integrated meat cutting device according to claim 7, characterized in that, Multiple barrier belts (707) are provided on the outer side of the second conveyor belt (705), and multiple partitions (708) are fixedly connected to the outer side of the second conveyor belt (705). The barrier belts (707) and the partitions (708) are arranged perpendicularly.

9. The high-efficiency integrated meat cutting device according to claim 8, characterized in that, An mounting plate (709) is fixedly connected to the outer side of the second outer frame plate (701). A feeding roller (710) is rotatably connected between the two mounting plates (709). A plurality of hard brushes (711) are fixedly connected to the outer side of the feeding roller (710). A pulley (712) is fixedly connected to the output end of the third motor (706) and one end of the feeding roller (710). A belt is fitted around the outer periphery of the two pulleys (712).

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