Photovoltaic solar panel conveyor device

Abstract

The utility model discloses a photovoltaic solar cell panel conveying device, including two parallel guide rails of longitudinal arrangement, and each guide rail outside sets up a plurality of stand to support the guide rail in midair, and the support frame is arranged on the two guide rails, and the support frame bottom is supported on the two guide rails through two direction moving components, and the first winch is arranged on the front end of the two guide rails, and the second winch is arranged on the rear end, and the first winch is connected with one of the direction moving components through the first steel wire rope, and the second winch is connected with another direction moving component through the second steel wire rope. The utility model drives the direction moving component on the two guide rails to move in the direction through the first winch and the second winch respectively, and the photovoltaic solar cell panel on the support frame is transferred to the installation area, and the conveying efficiency is high, and the labor intensity of the worker is saved in the conveying process, and the conveying device can be repeatedly disassembled and installed and used, and the disassembly and installation are convenient, and the conveying safety is good.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic accessory conveying equipment technology, and in particular to a photovoltaic solar panel conveying device. Background Technology

[0002] With the photovoltaic industry's average annual growth rate exceeding 30%, the construction scale of photovoltaic power plants continues to expand. However, due to terrain limitations (such as mountains and deserts), many projects are located in areas inaccessible to transport vehicles, requiring manual labor via trolleys. A single standard photovoltaic module typically weighs 16-20 kg and exceeds 2 square meters in size. Manual handling requires multiple people and is limited by physical strength, resulting in a very small number of modules transported at a time. In complex terrains (such as slopes and unpaved roads), the handling process requires frequent stops and adjustments. Actual test data shows that manual transport efficiency is only 10%-15% of that of vehicle transport. There are instances of using drones for lifting and transport; however, drone lifting is dangerous, drones are battery-powered, and their lifting range is limited. Therefore, the transport of photovoltaic modules and accessories still heavily relies on manual labor, leading to low efficiency and difficulty in ensuring safety. Utility Model Content

[0003] This invention provides a photovoltaic solar panel conveying device, which solves the problem that the traditional photovoltaic module transportation is highly dependent on manual labor due to terrain limitations (such as mountains, deserts, etc.), resulting in low efficiency and difficulty in ensuring safety.

[0004] This utility model provides a photovoltaic solar panel conveying device, including two parallel guide rails arranged longitudinally. Multiple columns are provided on the outer side of each guide rail to suspend and support the guide rail. A support frame is provided above the two guide rails. The bottom of the support frame is supported on the two guide rails by two guide moving components. A first winch is provided at the front end of the two guide rails and a second winch is provided at the rear end. The first winch is connected to one of the guide moving components by a first steel wire rope, and the second winch is connected to the other guide moving component by a second steel wire rope.

[0005] In the above technical solution, each of the columns and the guide rails is further connected by a positioning block. The positioning block is fixedly connected to the guide rail. A vertical mounting hole is provided on the positioning block. The column is vertically inserted into the mounting hole. A positioning threaded hole communicating with the mounting hole is provided on the side wall of the positioning block. A first screw is provided in the positioning threaded hole to position and fix the positioning block to the column.

[0006] In the above technical solution, the guide moving assembly further includes a moving block, a rotating shaft, a first roller, a second roller, and a positioning shaft. Two mounting slots are symmetrically arranged on the two side walls of the moving block. Two horizontally penetrating positioning holes are provided on the side walls of the moving block. Two rotating shafts are rotatably arranged within the two positioning holes. Each rotating shaft's two ends are coaxially and fixedly connected to two first rollers arranged in the two mounting slots. The two first rollers in each mounting slot are respectively located on the top and bottom surfaces of the guide rail and roll in cooperation. A vertically positioned positioning shaft is provided in each mounting slot. Each positioning shaft's two ends are rotatably connected to the two side walls of the mounting slot. A second roller is coaxially and fixedly arranged on each positioning shaft, and each second roller rolls in cooperation with the inner side wall of the guide rail.

[0007] In the above technical solution, each of the movable blocks is further provided with two mounting holes, and each mounting hole is provided with a guide post. The upper end of the guide post is fixedly connected to the support frame, and the lower end is inserted into the mounting hole and elastically fixedly connected to the upper end of the shock-absorbing spring provided in the mounting hole. The lower end of the shock-absorbing spring is elastically fixedly connected to the bottom of the mounting hole.

[0008] Furthermore, in the above technical solution, anti-collision plates are provided at both the front and rear ends of the two guide rails.

[0009] In the above technical solution, the support frame is further defined as a rectangular steel frame. Four sets of clamping assemblies are symmetrically arranged on both sides of the rectangular steel frame. Each clamping assembly includes a guide block, a guide rod, a compression spring, and a limiting plate. The guide block is fixedly disposed at the bottom of the support frame. A horizontally penetrating guide hole is provided on the guide block. A guide rod that slides through the guide hole is inserted into the guide hole. A vertically arranged limiting plate is connected to the outer end of the guide rod. The lower end of the limiting plate is fixedly connected to the guide rod. A compression spring is sleeved on the guide rod. One end of the compression spring is elastically fixedly connected to the limiting block at the end of the guide rod, and the other end is elastically connected to the guide block. A positioning threaded hole communicating with the guide hole is provided on the side wall of the guide block. A second screw is disposed in the positioning threaded hole to position and fix the guide block and the guide rod.

[0010] In the above technical solution, two vertical limiting beams are further provided at the front and rear ends of the support frame.

[0011] As can be seen from the above technical solutions, this utility model provides a photovoltaic solar panel conveying device.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention uses a first winch and a second winch to wind and release steel wire ropes, which can drive the support frame on the guide moving component to move back and forth along two guide rails. The support frame carries and transports photovoltaic solar panels and their accessories, resulting in high transport efficiency and saving manual labor intensity. The entire transport device is assembled with a structure that is easy to disassemble, making it convenient to install and disassemble, reusable, and safe to transport. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the implementation examples will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of part of the structure of this utility model;

[0017] Figure 3 Appendix to this utility model Figure 2 A partially enlarged structural diagram of position I;

[0018] Figure 4 This is a schematic diagram of the installation position structure of the guide moving component of this utility model;

[0019] Figure 5 Appendix to this utility model Figure 4 A magnified schematic diagram of the partial structure at position II;

[0020] Figure 6 Appendix to this utility model Figure 4 A magnified schematic diagram of the structure at position III;

[0021] Figure 7 This is a schematic diagram of the installation structure of the guide rail of this utility model.

[0022] In the picture:

[0023] 1-Guide rail; 11-Bumper plate; 12-Connecting steel pipe; 13-Connecting pipe; 14-Fasting screw; 2-Column; 21-Positioning block; 22-First screw; 3-Support frame; 4-Guide moving assembly; 41-Moving block; 42-Rotating shaft; 43-First roller; 44-Second roller; 45-Positioning shaft; 411-Mounting groove; 412-Mounting hole; 413-Guide column; 414-Shock-absorbing spring; 5-First winch; 51-First wire rope; 6-Second winch; 61-Second wire rope; 7-Limiting beam; 8-Clamping assembly; 81-Guide block; 82-Guide rod; 83-Compression spring; 84-Limiting plate; 85-Second screw; 821-Limiting block. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0025] Example 1:

[0026] See Figure 1-7 A photovoltaic solar panel conveying device includes two parallel horizontal guide rails 1 arranged longitudinally. Multiple vertical columns 2 are installed on the outer side of each guide rail 1. The upper end of each column 2 is fixedly connected to the guide rail 1, and the lower end is inserted into the ground for fixation, suspending the two guide rails 1. A support frame 3 is installed above the two guide rails 1. The bottom of the support frame 3 is supported on the two guide rails 1 by two guiding moving components 4. A first winch 5 is installed at the front end of the two guide rails 1, and a second winch 6 is installed at the rear end. The first winch 5 is connected to one of the guiding moving components 4 via a first steel wire rope 51, and the second winch 6 is connected to the other guiding moving component 4 via a second steel wire rope 61. A controller controls the first winch 5 and the second winch 6 to retract the steel wire ropes, which drives the support frame 3 on the guiding moving component 4 to reciprocate along the two guide rails 1. The support frame 3 carries and conveys photovoltaic solar panels and their accessories, resulting in high conveying efficiency and saving labor intensity. The entire conveying device is assembled from detachable parts, making disassembly and installation convenient and reusable.

[0027] In this embodiment, see Figure 2 , 37. Specifically, each column 2 is connected to the guide rail 1 through a positioning block 21. The positioning block 21 is welded and fixed to the guide rail 1. The positioning block 21 is provided with a vertical mounting hole. The column 2 is vertically inserted into the mounting hole. The side wall of the positioning block 21 is provided with a positioning threaded hole that communicates with the mounting hole. The first screw 22 is provided in the positioning threaded hole to position and fix the positioning block 21 and the column 2. Each guide rail 1 is composed of multiple segmented rectangular butt joint steel pipes 12 connected end to end by rectangular connecting pipes 13. The two ends of the connecting pipe 13 are respectively inserted into the two opposite butt joint steel pipes 12. The outer side wall of the butt joint steel pipe 12 is provided with a threaded hole. The butt joint steel pipe 12 and the connecting pipe 13 are laterally fastened together and positioned and fixed by the fastening screw 14 in the threaded hole, which makes it easy to extend the guide rail 1 as a whole.

[0028] In this embodiment, see Figure 2 , 3 Specifically, the guide moving assembly 4 includes a moving block 41, a rotating shaft 42, first rollers 43, second rollers 44, and a positioning shaft 45. Two mounting grooves 411 are symmetrically arranged on both side walls of the moving block 41. Two horizontally penetrating positioning holes are provided on the side walls of the moving block 41. Two rotating shafts 42 are rotatably mounted within the two positioning holes. Bearings are coaxially fixed at both ends of each positioning hole. The rotating shafts 42 are rotatably connected to the bearings. Both ends of each rotating shaft 42 are coaxially fixedly connected to two first rollers 43 arranged in the two mounting grooves 411. The two first rollers 44 in each mounting groove 45... The first rollers 43 are located on the top and bottom surfaces of the guide rail 1, respectively. The rolling surfaces of the two first rollers 43 are in contact with the top and bottom surfaces of the guide rail 1 and roll together. Each mounting groove 411 is provided with a vertically placed positioning shaft 45. The two ends of each positioning shaft 45 are rotatably connected to the bearings in the bearing seats on the two side walls of the mounting groove 411. A second roller 44 is coaxially fixed on each positioning shaft 45. The rolling surface of each second roller 44 rolls with the inner side wall of the guide rail 1. The four first rollers 43 and the two second rollers 44 are rolled and supported on the two guide rails 1, resulting in low moving resistance and fast moving speed.

[0029] In this embodiment, see Figure 4 , 5 Specifically, each movable block 41 is provided with two mounting holes 412, and each mounting hole 412 is provided with a guide post 413. The upper end of the guide post 413 is fixedly connected to the support frame 3, and the lower end is inserted into the mounting hole 412 and elastically fixedly connected to the upper end of the shock-absorbing spring 414 provided in the mounting hole 412. The lower end of the shock-absorbing spring 414 is elastically fixedly connected to the bottom of the mounting hole 412. The support frame 3 is elastically supported on the movable block 41 by the shock-absorbing spring 414 and the guide post 413, which reduces the vibration force on the photovoltaic panel being transported and ensures that the photovoltaic panel will not be damaged during the transport process.

[0030] In this embodiment, see Figure 2Specifically, anti-collision plates 11 are fixedly installed at the front and rear ends of the two guide rails 1. Rubber plates are installed on the sides of the anti-collision plates 11. When the moving block 41 moves to the end point or returns to the starting point, the moving block 41 can be intercepted by the anti-collision plates 11 to prevent it from colliding with the winch.

[0031] In this embodiment, see Figure 1 , 6 The support frame 3 is a rectangular steel frame. Four sets of clamping components 8 are symmetrically arranged on both sides of the rectangular steel frame. Each clamping component 8 includes a guide block 81, a guide rod 82, a compression spring 83, and a limiting plate 84. The guide block 81 is fixedly set at the bottom of the support frame 3. A horizontally penetrating guide hole is provided on the guide block 81. The guide rod 82 slides through the guide hole and is guided and slidably engaged with it. The outer end of the guide rod 82 is connected to a vertically arranged limiting plate 84. The lower end of the limiting plate 84 is fixedly connected to the guide rod 82. A compression spring 83 is sleeved on the guide rod 82. One end of the compression spring 83 is connected to the guide rod 82. The end of the limiting block 821 is elastically fixed and connected to the guide block. The guide block 81 has a positioning threaded hole on its side wall that communicates with the guide hole. The second screw 85 is installed in the positioning threaded hole to position and fix the guide block 81 and the guide rod 82. In use, the four limiting plates 84 of the four sets of clamping components 8 are moved outward, and then multiple photovoltaic panels are placed on the support frame 3. The multiple photovoltaic panels are clamped from the side by the four limiting plates 84. Then the guide block 81 and the guide rod 82 are positioned and fixed by the second screw 85 to prevent the photovoltaic panels from moving to both sides.

[0032] In this embodiment, see Figure 1 Two vertical limiting beams 7 are set at the front and rear ends of the support frame 3. The photovoltaic panels are limited in front and back by the limiting beams 7 to prevent the photovoltaic panels from moving back and forth, and to facilitate loading and unloading.

[0033] More specifically, to maintain the stability of column 2 support, see Figure 4 The two horizontal columns 2 are fixedly connected together by two crossbeams, which makes the columns 2 have better structural stability.

[0034] In use, place the guide rails 1 on both sides along the conveying route on the ground. Then, fix a vertical column 2 on the outside of each guide rail. The upper end of the column 2 is fixedly connected to the positioning block 21 on the guide rail 1, and the lower end is fixed in the soil by hammering. Use a measuring tape to ensure that the two guide rails 1 are installed parallel and at the same height. Then, install the first winch 5 at the starting position of the two guide rails 1 and fix the base of the first winch 5 to the two guide rails 1. Install the second winch 6 at the end position of the two guide rails 1 and fix the base of the second winch 6 to the two guide rails 1. Install two guide moving components 4 between the two guide rails 1. Install a support frame 3 on the two guide moving components 4. The support frame 3 is elastically supported on the moving block 41 by shock-absorbing springs 414 and guide columns 413. Then, connect the first winch 5 to the first guide moving component 4 through the first wire rope 51, and connect the second winch 6 through the second wire rope. 61 is connected to the second guide moving component 4, and then multiple photovoltaic solar panels are stacked and placed between four sets of clamping components 8. The photovoltaic solar panels are clamped from both sides by the four sets of clamping components 8, and the photovoltaic solar panels are limited and fixed from the front and rear directions by two limiting beams 7 to prevent the photovoltaic solar panels from shifting laterally. Then, the installation accessories such as the photovoltaic panel bracket are fixed to the support frame 3 by telescopic binding. Then, the controller controls the first winch 5 to release the wire rope and the second winch 6 to rewind the wire rope, so that the photovoltaic solar panels move from the starting point to the ending point. After reaching the ending point, the first winch 5 and the second winch 6 stop working and unload the photovoltaic solar panels and their accessories. Then, the controller controls the first winch 5 to release the wire rope and the second winch 6 to rewind the wire rope, so that the photovoltaic solar panels move from the ending point to the starting point. After moving to the starting point, the loading of solar panels and their accessories continues for transportation.

[0035] Other embodiments of the present invention will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope of the invention is indicated by the claims.

[0036] It should be understood that this utility model is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model.

Claims

1. A photovoltaic solar panel conveying device, characterized in that: It includes two parallel guide rails (1) arranged longitudinally. Multiple columns (2) are arranged on the outside of each guide rail (1) to suspend and support the guide rail (1). A support frame (3) is arranged above the two guide rails (1). The bottom of the support frame (3) is supported on the two guide rails (1) by two guide moving components (4). A first winch (5) is arranged at the front end of the two guide rails (1) and a second winch (6) is arranged at the rear end. The first winch (5) is connected to one of the guide moving components (4) by a first wire rope (51), and the second winch (6) is connected to the other guide moving component (4) by a second wire rope (61).

2. The photovoltaic solar panel conveying device according to claim 1, characterized in that, Each of the columns (2) is connected to the guide rail (1) via a positioning block (21). The positioning block (21) is fixedly connected to the guide rail (1). The positioning block (21) is provided with a vertical mounting hole. The column (2) is vertically inserted into the mounting hole. The side wall of the positioning block (21) is provided with a positioning threaded hole that communicates with the mounting hole. A first screw (22) is provided in the positioning threaded hole to position and fix the positioning block (21) to the column (2).

3. The photovoltaic solar panel conveying device according to claim 1, characterized in that, The guide moving assembly (4) includes a moving block (41), a rotating shaft (42), a first roller (43), a second roller (44), and a positioning shaft (45). Two mounting grooves (411) are symmetrically arranged on both sides of the moving block (41). Two horizontally penetrating positioning holes are provided on the side walls of the moving block (41). Two rotating shafts (42) are rotatably arranged within the two positioning holes. Each rotating shaft (42) has its two ends connected to the two first rollers (43) arranged within the two mounting grooves (411). The shaft is fixedly connected, and the two first rollers (43) in each mounting groove (411) are respectively located on the top and bottom surfaces of the guide rail (1) for rolling cooperation. Each mounting groove (411) is provided with a vertically placed positioning shaft (45). The two ends of each positioning shaft (45) are respectively rotatably connected to the two side walls of the mounting groove (411). A second roller (44) is coaxially fixed on each positioning shaft (45), and each second roller (44) is rolled in cooperation with the inner side wall of the guide rail (1).

4. The photovoltaic solar panel conveying device according to claim 3, characterized in that, Each of the movable blocks (41) is provided with two mounting holes (412), and each mounting hole (412) is provided with a guide post (413). The upper end of the guide post (413) is fixedly connected to the support frame (3), and the lower end is inserted into the mounting hole (412) and elastically fixedly connected to the upper end of the shock-absorbing spring (414) provided in the mounting hole (412). The lower end of the shock-absorbing spring (414) is elastically fixedly connected to the bottom of the mounting hole (412).

5. A photovoltaic solar panel conveying device according to claim 1, characterized in that, Anti-collision plates (11) are provided at the front and rear ends of both guide rails (1).

6. The photovoltaic solar panel conveying device according to claim 1, characterized in that, The support frame (3) is a rectangular steel frame. Four sets of clamping components (8) are symmetrically arranged on both sides of the rectangular steel frame. Each clamping component (8) includes a guide block (81), a guide rod (82), a compression spring (83), and a limiting plate (84). The guide block (81) is fixedly arranged at the bottom of the support frame (3). A horizontally penetrating guide hole is provided on the guide block (81). A guide rod (82) that slides through the guide hole is inserted into the guide hole. A vertically arranged limiting plate is connected to the outer end of the guide rod (82). (84) The lower end of the limiting plate (84) is fixedly connected to the guide rod (82). A compression spring (83) is sleeved on the guide rod (82). One end of the compression spring (83) is elastically fixedly connected to the limiting block (821) at the end of the guide rod (82), and the other end is elastically connected to the guide block. A positioning threaded hole that communicates with the guide hole is provided on the side wall of the guide block (81). A second screw (85) is provided in the positioning threaded hole to position and fix the guide block (81) and the guide rod (82).

7. A photovoltaic solar panel conveying device according to claim 1, characterized in that, Two vertical limiting beams (7) are provided at the front and rear ends of the support frame (3).

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