A cable wind system for photovoltaic module installation

By designing a cable-and-rope system for photovoltaic module installation, including photovoltaic brackets, clamping mechanisms, and cable-and-rope systems, the overall hoisting challenge of large flat-panel photovoltaic modules was solved, achieving the effect of simplifying the hoisting process and adapting to different installation angles.

CN224477863UActive Publication Date: 2026-07-10HUADIAN (ZHEJIANG) NEW ENERGY CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUADIAN (ZHEJIANG) NEW ENERGY CO LTD
Filing Date
2025-07-30
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Large flat-panel photovoltaic modules are difficult to install using specialized hoisting tools, and existing equipment is not suitable.

Method used

A cable-stayed system for installing photovoltaic modules was designed, including a photovoltaic bracket, a clamping mechanism, a suspension beam structure, a cable-stayed rope system, and fixing piles. The cable-stayed rope system enables the guidance and orientation of large flat-panel photovoltaic modules, while the suspension beam structure and clamping mechanism are used for angle adjustment and connection.

Benefits of technology

It effectively solves the overall hoisting problem of large flat-panel photovoltaic modules, simplifies the hoisting process, and adapts to the needs of different installation angles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of cable wind systems for photovoltaic module installation, including photovoltaic support, photovoltaic support is provided with photovoltaic support insert tip, and the cable wind system is provided on the photovoltaic support insert tip, and the cable wind system is connected with fixed pile, and the utility model effectively solves the problem of large flat photovoltaic module overall hoisting tool.
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Description

Technical Field

[0001] This utility model relates to a cable wind system for installing photovoltaic modules, belonging to the field of tooling technology. Background Technology

[0002] As offshore photovoltaic (PV) technology moves from tidal flats to nearshore areas, the cost of the PV panel support structure has become a major expense. Traditional small PV modules and dense prestressed piles are no longer suitable. Large-span, integrated PV modules have become the primary way to reduce costs. Multiple PV modules are pre-assembled on land into a single unit, connected to four steel pipe piles via a spigot structure. The overall dimensions of the PV module for hoisting can reach 35 meters, resulting in a large wind-exposed area and significant installation challenges. Specialized hoisting equipment needs to be designed for this type of large flat-panel PV module. Utility Model Content

[0003] The purpose of this utility model is to provide a cable wind system for photovoltaic module installation, which effectively solves the problem of overall hoisting tools for large flat-panel photovoltaic modules.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a cable wind system for photovoltaic module installation, including a photovoltaic bracket, a photovoltaic bracket tip is provided on the photovoltaic bracket, a clamping mechanism is provided on the photovoltaic bracket tip, a hanging beam structure is provided on the clamping mechanism, a rotating shaft is provided between the clamping mechanism and the hanging beam structure, a cable wind rope system is provided on the photovoltaic bracket tip, and a fixing pile is connected to the cable wind rope system.

[0005] The aforementioned cable wind system for installing photovoltaic modules includes a suspension beam structure comprising a suspension beam and an L-shaped arm, one end of which is connected to one end of the suspension beam, and the other end of the L-shaped arm having a rotating shaft connected to a clamping mechanism.

[0006] The aforementioned cable wind system for installing photovoltaic modules includes a suspension rope mounted on the suspension beam.

[0007] The aforementioned photovoltaic module installation cable system includes a cable rope, a guide pulley, and a lifting lug. The guide pulley is placed on the inner wall of the fixed pile. One end of the cable rope is connected to the photovoltaic bracket tip through the lifting lug. The other end of the cable rope is threaded and connected to the guide pulley. The other end of the cable rope is threaded and connected to the tensioning device.

[0008] The aforementioned cable wind system for photovoltaic module installation includes a clamping mechanism comprising a connecting seat and an opening / closing structure connected to each other, with a hydraulic rod provided between the connecting seat and the opening / closing structure, and one end face of the connecting seat being connected to a rotation axis.

[0009] In the aforementioned cable wind system for installing photovoltaic modules, both the connecting seat and the inner side of the opening and closing structure are provided with telescopic adjustment sliders.

[0010] The aforementioned photovoltaic module installation cable wind system includes a photovoltaic panel mounted on the photovoltaic support, wherein the length and width of the photovoltaic panel are both greater than or equal to 35 meters.

[0011] Compared with existing technologies, the main system of this utility model includes a lifting rope, a lifting beam structure, a clamping mechanism, and a guy rope system. Two lifting ropes adjust the tilt angle of the lifting beam and photovoltaic modules by adjusting their length; the lifting beam structure connects the lifting ropes and the clamping mechanism, supporting the overall hoisting system; the clamping mechanism is equipped with a rotating shaft, a telescopic adjustment slider, and an opening and closing structure to adjust the angle of the clamping mechanism and connect the hoisting mechanism to the photovoltaic modules; the guy rope system mainly includes guy ropes, guide pulleys, and lifting lugs. The lifting lugs are fixed to the tip of the photovoltaic module and connect to the guy ropes. The guy ropes change direction through the guide pulleys inside the pile; this solves the problem of overall hoisting tools for large flat-panel photovoltaic modules; the guy rope system facilitates the guidance and docking of large flat-panel photovoltaic modules; and the hoisting tool can also be adapted to different installation angles. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a top view of the present invention;

[0014] Figure 3 This is a top view of the present invention.

[0015] Reference numerals: 1-Photovoltaic bracket, 2-Photovoltaic bracket tip, 3-Clamping mechanism, 4-Lifting beam structure, 5-Rotating shaft, 6-Guide rope system, 7-Fixed pile, 8-Lifting beam, 9-L-shaped arm, 10-Lifting rope, 11-Guide rope, 12-Guide pulley, 13-Lifting lug, 14-Tensioning device, 15-Connecting seat, 16-Opening and closing structure, 17-Hydraulic rod, 18-Telescopic adjustment slider.

[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Detailed Implementation

[0017] Embodiment 1 of this utility model: A cable wind system for installing photovoltaic modules includes a photovoltaic bracket 1, a photovoltaic bracket tip 2 is provided on the photovoltaic bracket 1, a clamping mechanism 3 is provided on the photovoltaic bracket tip 2, a hanging beam structure 4 is provided on the clamping mechanism 3, a rotating shaft 5 is provided between the clamping mechanism 3 and the hanging beam structure 4, a cable wind rope system 6 is provided on the photovoltaic bracket tip 2, and a fixing pile 7 is connected to the cable wind rope system 6.

[0018] Embodiment 2 of this utility model: A cable wind system for installing photovoltaic modules includes a photovoltaic bracket 1, a photovoltaic bracket tip 2 is provided on the photovoltaic bracket 1, a clamping mechanism 3 is provided on the photovoltaic bracket tip 2, a hanging beam structure 4 is provided on the clamping mechanism 3, a rotating shaft 5 is provided between the clamping mechanism 3 and the hanging beam structure 4, a cable wind rope system 6 is provided on the photovoltaic bracket tip 2, and a fixing pile 7 is connected to the cable wind rope system 6; the hanging beam structure 4 includes a hanging beam 8 and an L-shaped arm 9, one end of the L-shaped arm 9 is connected to one end of the hanging beam 8, and the other end of the L-shaped arm 9 is connected to the clamping mechanism 3 via the rotating shaft 5.

[0019] Embodiment 3 of this utility model: A cable wind system for installing photovoltaic modules includes a photovoltaic bracket 1, a photovoltaic bracket tip 2 provided on the photovoltaic bracket 1, a clamping mechanism 3 provided on the photovoltaic bracket tip 2, a lifting beam structure 4 provided on the clamping mechanism 3, a rotating shaft 5 provided between the clamping mechanism 3 and the lifting beam structure 4, a cable wind rope system 6 provided on the photovoltaic bracket tip 2, and a fixing pile 7 connected to the cable wind rope system 6; the lifting beam structure 4 includes a lifting beam 8 and an L-shaped arm 9, one end of the L-shaped arm 9 is connected to one end of the lifting beam 8, and the other end of the L-shaped arm 9 is connected to the clamping mechanism 3 via the rotating shaft 5; a lifting rope 10 is provided on the lifting beam 8.

[0020] Embodiment 4 of this utility model: A cable wind system for installing photovoltaic modules, including a photovoltaic bracket 1, a photovoltaic bracket tip 2 provided on the photovoltaic bracket 1, a clamping mechanism 3 provided on the photovoltaic bracket tip 2, a hanging beam structure 4 provided on the clamping mechanism 3, a rotating shaft 5 provided between the clamping mechanism 3 and the hanging beam structure 4, a cable wind rope system 6 provided on the photovoltaic bracket tip 2, and a fixing pile 7 connected to the cable wind rope system 6; the hanging beam structure 4 includes a hanging beam 8 and an L-shaped arm 9, one end of the L-shaped arm 9 being connected to... One end of the lifting beam 8 is connected to the rotating shaft 5 of the other end of the L-shaped arm 9, which is connected to the clamping mechanism 3; a lifting rope 10 is provided on the lifting beam 8; the guy rope system 6 includes a guy rope 11, a guide pulley 12, and a lifting lug 13. The guide pulley 12 is placed on the inner wall of the fixed pile 7. One end of the guy rope 11 is connected to the photovoltaic bracket tip 2 through the lifting lug 13. The other end of the guy rope 11 is connected to the guide pulley 12 and is also connected to the tensioning device 14.

[0021] Embodiment 5 of this utility model: A cable wind system for installing photovoltaic modules, including a photovoltaic bracket 1, a photovoltaic bracket tip 2 provided on the photovoltaic bracket 1, a clamping mechanism 3 provided on the photovoltaic bracket tip 2, a hanging beam structure 4 provided on the clamping mechanism 3, a rotating shaft 5 provided between the clamping mechanism 3 and the hanging beam structure 4, a cable wind rope system 6 provided on the photovoltaic bracket tip 2, and a fixing pile 7 connected to the cable wind rope system 6; the hanging beam structure 4 includes a hanging beam 8 and an L-shaped arm 9, one end of the L-shaped arm 9 is connected to one end of the hanging beam 8, and the other end of the L-shaped arm 9 is connected to the clamping mechanism 3 via the rotating shaft 5; the hanging beam A suspension rope 10 is provided on the 8; the guy rope system 6 includes a guy rope 11, a guide pulley 12 and a lifting lug 13. The guide pulley 12 is placed on the inner wall of the fixed pile 7. One end of the guy rope 11 is connected to the photovoltaic bracket tip 2 through the lifting lug 13. The other end of the guy rope 11 is connected to the guide pulley 12. The other end of the guy rope 11 is connected to the tensioning device 14 after passing through the guide pulley 12. The clamping mechanism 3 includes a connecting seat 15 and an opening and closing structure 16 connected to each other. A hydraulic rod 17 is provided between the connecting seat 15 and the opening and closing structure 16. One end face of the connecting seat 15 is connected to the rotating shaft 5.

[0022] Embodiment 6 of this utility model: A cable-stayed system for installing photovoltaic modules, comprising a photovoltaic bracket 1, a photovoltaic bracket tip 2 provided on the photovoltaic bracket 1, a clamping mechanism 3 provided on the photovoltaic bracket tip 2, a lifting beam structure 4 provided on the clamping mechanism 3, a rotating shaft 5 provided between the clamping mechanism 3 and the lifting beam structure 4, a cable-stayed rope system 6 provided on the photovoltaic bracket tip 2, and a fixing pile 7 connected to the cable-stayed rope system 6; the lifting beam structure 4 includes a lifting beam 8 and an L-shaped arm 9, one end of the L-shaped arm 9 is connected to one end of the lifting beam 8, and the other end of the L-shaped arm 9 is connected to the clamping mechanism 3 via the rotating shaft 5; a lifting rope 10 is provided on the lifting beam 8; the cable-stayed rope... System 6 includes a guy rope 11, a guide pulley 12, and a lifting lug 13. The guide pulley 12 is placed on the inner wall of the fixed pile 7. One end of the guy rope 11 is connected to the photovoltaic bracket tip 2 through the lifting lug 13, and the other end of the guy rope 11 is connected to the guide pulley 12. The other end of the guy rope 11 is connected to the tensioning device 14 after being wound around the guide pulley 12. The clamping mechanism 3 includes a connecting seat 15 and an opening and closing structure 16 connected to each other. A hydraulic rod 17 is provided between the connecting seat 15 and the opening and closing structure 16. One end face of the connecting seat 15 is connected to the rotating shaft 5. Telescopic adjustment sliders 18 are provided on the inner sides of both the connecting seat 15 and the opening and closing structure 16.

[0023] Embodiment 7 of this utility model: A cable-stayed system for installing photovoltaic modules, comprising a photovoltaic bracket 1, a photovoltaic bracket tip 2 provided on the photovoltaic bracket 1, a clamping mechanism 3 provided on the photovoltaic bracket tip 2, a lifting beam structure 4 provided on the clamping mechanism 3, a rotating shaft 5 provided between the clamping mechanism 3 and the lifting beam structure 4, a cable-stayed rope system 6 provided on the photovoltaic bracket tip 2, and a fixing pile 7 connected to the cable-stayed rope system 6; the lifting beam structure 4 includes a lifting beam 8 and an L-shaped arm 9, one end of the L-shaped arm 9 is connected to one end of the lifting beam 8, and the other end of the L-shaped arm 9 is connected to the clamping mechanism 3 via the rotating shaft 5; a lifting rope 10 is provided on the lifting beam 8; the cable-stayed rope system 6 includes a cable-stayed rope 11 and a guide pulley 1. 2 and lifting lug 13, guide pulley 12 are placed on the inner wall of fixed pile 7, one end of guy rope 11 is connected to photovoltaic bracket tip 2 through lifting lug 13, the other end of guy rope 11 is connected to guide pulley 12 through the guide pulley 12 and connected to tensioning device 14; the clamping mechanism 3 includes a connecting seat 15 and an opening and closing structure 16 connected to each other, a hydraulic rod 17 is provided between the connecting seat 15 and the opening and closing structure 16, one end face of the connecting seat 15 is connected to the rotating shaft 5; telescopic adjustment sliders 18 are provided on the inner side of the connecting seat 15 and the opening and closing structure 16; photovoltaic panels are provided on the photovoltaic bracket 1, the length and width of the photovoltaic panels are both greater than or equal to 35 meters.

[0024] The working principle of one embodiment of this utility model is as follows: The two suspension ropes 10 of this utility model adjust the tilt angle of the suspension beam 8 and the photovoltaic module by adjusting their length; the suspension beam structure 4 connects the suspension ropes 10 and the clamping mechanism 3, and supports the overall hoisting system; the clamping mechanism 3 is equipped with a rotating shaft 5, a telescopic adjustment slider 18 and an opening and closing structure 16, so as to realize the adjustment of the angle of the clamping mechanism 3 and the connection between the hoisting mechanism and the photovoltaic module; the guy rope system 6 mainly includes a guy rope 11, a guide pulley 12 and a lifting lug 13. The lifting lug 13 is fixed to the end of the photovoltaic bracket tip 2 and connects to the guy rope 11. The guy rope 11 changes direction through the guide pulley 12 in the fixed pile 7.

Claims

1. A cable wind system for installing photovoltaic modules, comprising a photovoltaic support (1), characterized in that, The photovoltaic bracket (1) is provided with a photovoltaic bracket tip (2), a clamping mechanism (3) is provided on the photovoltaic bracket tip (2), a hanging beam structure (4) is provided on the clamping mechanism (3), a rotating shaft (5) is provided between the clamping mechanism (3) and the hanging beam structure (4), a guy rope system (6) is provided on the photovoltaic bracket tip (2), and a fixing pile (7) is connected to the guy rope system (6).

2. The cable wind system for photovoltaic module installation according to claim 1, characterized in that, The lifting beam structure (4) includes a lifting beam (8) and an L-shaped arm (9). One end of the L-shaped arm (9) is connected to one end of the lifting beam (8), and the other end of the L-shaped arm (9) has a rotating shaft (5) connected to the clamping mechanism (3).

3. The cable wind system for photovoltaic module installation according to claim 1, characterized in that, The lifting beam (8) is equipped with a lifting rope (10).

4. A cable wind system for photovoltaic module installation according to claim 1, characterized in that, The guy rope system (6) includes a guy rope (11), a guide pulley (12) and a lifting lug (13). The guide pulley (12) is placed on the inner wall of the fixed pile (7). One end of the guy rope (11) is connected to the photovoltaic bracket tip (2) through the lifting lug (13). The other end of the guy rope (11) is connected to the guide pulley (12) and the other end of the guy rope (11) is connected to the tensioning device (14) through the guide pulley (12).

5. A cable wind system for photovoltaic module installation according to claim 1, characterized in that, The clamping mechanism (3) includes a connecting seat (15) and an opening and closing structure (16) connected to each other. A hydraulic rod (17) is provided between the connecting seat (15) and the opening and closing structure (16). One end face of the connecting seat (15) is connected to the rotating shaft (5).

6. A cable wind system for photovoltaic module installation according to claim 5, characterized in that, The inner sides of both the connecting seat (15) and the opening and closing structure (16) are provided with telescopic adjustment sliders (18).

7. A cable wind system for photovoltaic module installation according to claim 1, characterized in that, The photovoltaic support (1) is equipped with a photovoltaic panel, the length and width of which are both greater than or equal to 35 meters.