Natural gas dehydration device with high polymer separation membrane capable of being rapidly replaced

Abstract

The utility model discloses a natural gas dehydration device of quick replacement macromolecular separation membrane, including dehydration tank, all installation branch leg at the corner position of dehydration tank bottom end, the surface of dehydration tank is equipped with the door through the hinge, and the bottom of dehydration tank is equipped with the water collecting hopper, and the top of water collecting hopper is linked with the bottom of dehydration tank, and the inner wall on dehydration tank one side is fixed with the abutment plate, and the dehydration tank inside of abutment plate one side is installed with macromolecular separation board, and the inside of macromolecular separation board is installed with macromolecular separation membrane body, and the dehydration tank inside of macromolecular separation membrane body far away abutment plate one side is equipped with the pressing plate, and the dehydration tank inner wall on pressing plate far away macromolecular separation membrane body one side is fixed with the protection box and is installed, and the inside of protection box is installed with electric push rod. The utility model not only has improved the convenience when maintaining dehydration device, also has improved the dehydration efficiency of natural gas when using dehydration device, and has guaranteed the dehydration effect of macromolecular separation membrane body to natural gas.

Description

Technical Field

[0001] This utility model relates to the field of natural gas dehydration technology, specifically a natural gas dehydration device with a quick-replacement polymer separation membrane. Background Technology

[0002] During the extraction and transportation of natural gas, it often contains impurities such as saturated water vapor. If it is not dehydrated, the water vapor will condense into liquid water at low temperatures and form hydrates with hydrocarbons in the natural gas, leading to pipeline blockage, equipment damage, and even safety accidents. Therefore, it is particularly important to develop a natural gas dehydration device that allows for rapid replacement of polymer separation membranes.

[0003] A natural gas dehydration device, as described in reference announcement number CN205886417U, includes a separation cylinder, an inlet pipe, an outlet pipe, and an external rotor motor. The inlet pipe is connected to the separation cylinder and is used to introduce the natural gas to be dehydrated into the inner cavity of the separation cylinder. The outlet pipe is also connected to the separation cylinder and is used to discharge the dehydrated natural gas from the inner cavity of the separation cylinder. The external rotor motor is located inside the separation cylinder and drives the natural gas to centrifugal motion through the rotation of its blades. This solution addresses the problems of low dehydration efficiency and large footprint in current natural gas dehydration devices. However, while this device can be widely used, it is generally inconvenient to disassemble the dehydration components, making disassembly and maintenance difficult and causing some inconvenience during use. Further improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to provide a natural gas dehydration device with a quick-replacement polymer separation membrane, in order to solve the problem that although the device proposed in the background art can be applied well, it is usually inconvenient to disassemble the dehydration components, which makes it difficult to disassemble and maintain the dehydration device and causes certain inconveniences during use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a natural gas dehydration device for quick replacement of polymer separation membranes, comprising a dehydration tank, with support legs installed at the corners of the bottom of the dehydration tank, a door installed on the surface of the dehydration tank via hinges, a water collection hopper at the bottom of the dehydration tank, the top of the water collection hopper being connected to the bottom of the dehydration tank, an abutment plate fixed to the inner wall of one side of the dehydration tank, a polymer separation plate installed inside the dehydration tank on the side of the abutment plate, a polymer separation membrane installed inside the polymer separation plate, and a pressure plate installed inside the dehydration tank on the side of the polymer separation membrane away from the abutment plate. A protective box is fixedly installed on the inner wall of the dehydration tank on the side of the plate away from the polymer separation membrane. An electric push rod is installed inside the protective box. One end of the electric push rod extends to the outside of the protective box and connects to the outer wall of the pressure plate. Positioning seats are provided on the inner walls of both ends of the dehydration tank on one side of the polymer separation plate. Nut seats are installed on the outer walls of the positioning seats on the side away from the polymer separation plate. The polymer separation plate has pin holes inside. A screw is threaded inside the nut seat. One end of the screw extends to the outside of the nut seat and is equipped with a handle. The other end of the screw is equipped with a pin. The end of the pin away from the screw extends into the inside of the pin hole.

[0006] Preferably, a first side guide bucket is provided on the outer wall of one side of the dehydration tank. One end of the first side guide bucket is connected to the outer wall of the dehydration tank. The first side guide bucket is provided so that natural gas can be input into the interior of the dehydration tank.

[0007] Preferably, an air inlet pipe is provided on the outer wall of the first side guide bucket away from the dehydration tank, and a second air injection pipe is provided on both sides of the top end of the air inlet pipe. The bottom end of the second air injection pipe is connected to the top end of the air inlet pipe. The second air injection pipe is provided so that natural gas can be input into the interior of the air inlet pipe.

[0008] Preferably, a valve is installed at the top of the second air injection pipe, and a first air injection pipe is installed at the end of the valve away from the second air injection pipe. The valve is used to open and close the second air injection pipe.

[0009] Preferably, a second guide bucket is provided on the outer wall of the dehydration tank on the side away from the first guide bucket. One end of the second guide bucket is connected to the outer wall of the dehydration tank. The second guide bucket is provided so that the dehydrated natural gas can be input into the interior of the exhaust machine.

[0010] Preferably, an exhaust fan is provided on the outer wall of the second side guide hopper away from the dehydration tank. One end of the exhaust fan is connected to the outer wall of the second side guide hopper. An exhaust pipe is provided at the center of the top of the exhaust fan, so that the natural gas after dehydration can be discharged into the external environment.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the natural gas dehydration device with quick-replacement polymer separation membrane not only improves the convenience of maintenance of the dehydration device, but also improves the dehydration efficiency of the natural gas during use, and ensures the dehydration effect of the polymer separation membrane on the natural gas.

[0012] (1) By rotating the handle, the screw is rotated and slid inside the nut seat so that one end of the screw drives the pin to be separated from the outside of the pin hole. Then, the polymer separation plate is pulled forward to separate the polymer separation plate and the polymer separation membrane to the outside of the dehydration tank, so that the polymer separation membrane can be easily and quickly disassembled and replaced, thereby improving the convenience of dehydration device maintenance.

[0013] (2) The gas inlet component is composed of the second gas inlet pipe, the valve and the first gas inlet pipe. The gas inlet component is located at the top of the gas inlet pipe and is provided with two sets, so that natural gas can be injected and transported to the gas inlet pipe through two channels, so that the natural gas flows into the interior of the dehydration tank and the natural gas is dehydrated by the polymer separation membrane, thereby improving the dehydration efficiency of natural gas when the dehydration device is used.

[0014] (3) By starting the electric push rod, the pressure plate is driven to move to the left, so that the pressure plate moves to the left and adheres to the outer wall of the polymer separation membrane. The outer wall of the contact plate squeezes and dehydrates the polymer separation membrane, thereby allowing the water inside the polymer separation membrane to flow quickly into the bottom of the dehydration tank to ensure the dryness of the polymer separation membrane and thus ensure the dehydration effect of the polymer separation membrane on natural gas. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a frontal cross-sectional view of the present invention.

[0017] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0018] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.

[0019] In the diagram: 1. Dehydration tank; 2. Support leg; 3. Water collection hopper; 4. First side guide hopper; 5. Air inlet pipe; 6. Door; 7. Second side guide hopper; 8. Exhaust unit; 9. Exhaust pipe; 10. Polymer separation plate; 11. Polymer separation membrane; 12. Abutment plate; 13. Protective box; 14. Electric push rod; 15. Pressure plate; 16. Second air injection pipe; 17. Valve; 18. First air injection pipe; 19. Positioning seat; 20. Nut seat; 21. Screw; 22. Handle; 23. Pin; 24. Pin hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figure 1-4 The present invention provides an embodiment of a natural gas dehydration device for quick replacement of polymer separation membrane, comprising a dehydration tank 1, a first side guide bucket 4 provided on the outer wall of one side of the dehydration tank 1, and one end of the first side guide bucket 4 being connected to the outer wall of the dehydration tank 1.

[0022] In use, the first side guide bucket 4 is set so that natural gas can be input into the dehydration tank 1;

[0023] An air inlet pipe 5 is provided on the outer wall of the first side guide bucket 4 away from the dehydration tank 1. A second air injection pipe 16 is provided on both sides of the top of the air inlet pipe 5. The bottom end of the second air injection pipe 16 is connected to the top of the air inlet pipe 5.

[0024] In use, natural gas is introduced into the air intake pipe 5 through the second gas injection pipe 16;

[0025] A valve 17 is installed at the top of the second gas injection pipe 16, and a first gas injection pipe 18 is installed at the end of the valve 17 away from the second gas injection pipe 16.

[0026] In use, the valve 17 is used to open and close the second air injection pipe 16.

[0027] A second guide bucket 7 is provided on the outer wall of the dehydration tank 1 on the side away from the first guide bucket 4, and one end of the second guide bucket 7 is connected to the outer wall of the dehydration tank 1.

[0028] During use, the second side guide bucket 7 is set so that the dehydrated natural gas can be input into the interior of the exhaust body 8;

[0029] An exhaust body 8 is provided on the outer wall of the second side guide bucket 7 away from the dehydration tank 1. One end of the exhaust body 8 is connected to the outer wall of the second side guide bucket 7, and an exhaust pipe 9 is provided at the center of the top of the exhaust body 8.

[0030] During use, the exhaust pipe 9 is installed to allow the dehydrated natural gas to be discharged into the external environment;

[0031] Support legs 2 are installed at the corners of the bottom of the dehydration tank 1. A door 6 is installed on the surface of the dehydration tank 1 via a hinge. A water collection hopper 3 is provided at the bottom of the dehydration tank 1. The top of the water collection hopper 3 is connected to the bottom of the dehydration tank 1. An abutment plate 12 is fixed on the inner wall of one side of the dehydration tank 1. A polymer separation plate 10 is installed inside the dehydration tank 1 on the side of the abutment plate 12. A polymer separation membrane 11 is installed on the inner side of the polymer separation plate 10. A pressure plate 15 is provided inside the dehydration tank 1 on the side of the polymer separation membrane 11 away from the abutment plate 12. A protective box 13 is fixedly installed on the inner wall of the dehydration tank 1 on the side of the pressure plate 15 away from the polymer separation membrane 11. An electric push rod 14 is installed inside the protective box 13. One end of the electric push rod 14 extends to the outside of the protective box 13 and is connected to the outer wall of the pressure plate 15.

[0032] Positioning seats 19 are provided on the inner walls of both ends of the dehydration tank 1 on one side of the polymer separation plate 10. Nut seats 20 are installed on the outer wall of the positioning seats 19 away from the polymer separation plate 10. Pin holes 24 are provided inside the polymer separation plate 10. A screw 21 is installed in the internal thread of the nut seat 20. One end of the screw 21 extends to the outside of the nut seat 20 and is equipped with a handle 22. The other end of the screw 21 is provided with a pin 23. The end of the pin 23 away from the screw 21 extends into the inside of the pin hole 24.

[0033] In this embodiment, the air intake component is first formed by the second air injection pipe 16, the valve 17, and the first air injection pipe 18. Two sets of this air intake component are located at the top of the air intake pipe 5, allowing natural gas to be injected and transported into the air intake pipe 5 through dual channels. This allows the natural gas to flow into the dehydration tank 1, where it is dehydrated by the polymer separation membrane 11. The dehydrated natural gas is discharged through the second side guide hopper 7, the exhaust unit 8, and the exhaust pipe 9. The dehydrated water drips down the polymer separation membrane 11 to the bottom of the dehydration tank 1. This water then flows into the dehydration tank 1 through the top opening of the water collection hopper 3, and is discharged through the bottom opening of the water collection hopper 3. Then, the electric push rod 14 drives the pressure plate 15 to move to the left, causing the pressure plate 15 to... 5. Move to the left and adhere to the outer wall of the polymer separation membrane 11, so that the polymer separation membrane 11 is squeezed and dehydrated by the outer wall of the abutment plate 12. This allows the water inside the polymer separation membrane 11 to flow quickly into the bottom of the dehydration tank 1, ensuring the dryness of the polymer separation membrane 11 and guaranteeing the dehydration effect of the polymer separation membrane 11 on natural gas. Finally, by rotating the handle 22, the screw 21 is driven to rotate and slide inside the nut seat 20, so that one end of the screw 21 drives the pin 23 to be disassembled to the outside of the pin hole 24. Then, pull the polymer separation plate 10 forward to separate the polymer separation plate 10 from the polymer separation membrane 11 to the outside of the dehydration tank 1, so that the polymer separation membrane 11 can be replaced and maintained quickly, thus completing the use of the dehydration device.

Claims

1. A natural gas dehydration device with a rapidly replaceable polymer separation membrane, characterized in that: The system includes a dehydration tank (1), with support legs (2) installed at the corners of the bottom of the dehydration tank (1). A door (6) is installed on the surface of the dehydration tank (1) via a hinge. A water collection hopper (3) is provided at the bottom of the dehydration tank (1), with the top of the water collection hopper (3) connected to the bottom of the dehydration tank (1). An abutment plate (12) is fixed on the inner wall of one side of the dehydration tank (1). A polymer separation plate (10) is installed inside the dehydration tank (1) on the side of the abutment plate (12). A polymer separation membrane (11) is installed on the inner side of the polymer separation plate (10). A pressure plate (15) is provided inside the dehydration tank (1) on the side of the polymer separation membrane (11) away from the abutment plate (12). A protective box (15) is fixedly installed on the inner wall of the dehydration tank (1) on the side of the pressure plate (15) away from the polymer separation membrane (11). 3) An electric push rod (14) is installed inside the protective box (13). One end of the electric push rod (14) extends to the outside of the protective box (13) and is connected to the outer wall of the pressure plate (15). A positioning seat (19) is provided on the inner wall of both ends of the dehydration box (1) on one side of the polymer separation plate (10). A nut seat (20) is installed on the outer wall of the positioning seat (19) away from the polymer separation plate (10). A pin hole (24) is provided inside the polymer separation plate (10). A screw (21) is installed in the internal thread of the nut seat (20). One end of the screw (21) extends to the outside of the nut seat (20) and is equipped with a handle (22). A pin shaft (23) is provided at the other end of the screw (21). The end of the pin shaft (23) away from the screw (21) extends into the inside of the pin hole (24).

2. The natural gas dehydration device with a rapidly replaceable polymer separation membrane according to claim 1, characterized in that: The dehydration tank (1) has a first side guide bucket (4) on one side of its outer wall, and one end of the first side guide bucket (4) is connected to the outer wall of the dehydration tank (1).

3. The natural gas dehydration device for rapid replacement of polymer separation membrane according to claim 2, characterized in that: An air inlet pipe (5) is provided on the outer wall of the first side guide bucket (4) away from the dehydration tank (1). A second air injection pipe (16) is provided on both sides of the top of the air inlet pipe (5). The bottom end of the second air injection pipe (16) is connected to the top end of the air inlet pipe (5).

4. A natural gas dehydration device for rapid replacement of polymer separation membranes according to claim 3, characterized in that: A valve (17) is installed at the top end of the second gas injection pipe (16), and a first gas injection pipe (18) is installed at the end of the valve (17) away from the second gas injection pipe (16).

5. A natural gas dehydration device for rapid replacement of polymer separation membranes according to claim 2, characterized in that: The dehydration tank (1) has a second side guide bucket (7) on the outer wall away from the first side guide bucket (4), and one end of the second side guide bucket (7) is connected to the outer wall of the dehydration tank (1).

6. A natural gas dehydration device for rapid replacement of polymer separation membranes according to claim 5, characterized in that: The second side guide bucket (7) has an exhaust body (8) on the outer wall away from the dehydration tank (1). One end of the exhaust body (8) is connected to the outer wall of the second side guide bucket (7), and an exhaust pipe (9) is provided at the center of the top of the exhaust body (8).

Images