Steel beam heat insulation component and sintering machine tail hopper support beam
By setting a heat insulation layer and a steel protective layer on the side wall of the steel beam, and designing a material accumulation buffer platform on the material guide side wall, the problem of the heat insulation layer of the steel beam being easily damaged by impact is solved, thus achieving effective protection of the steel beam and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGYE-CHANGTIAN INT ENG CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-10
AI Technical Summary
The existing steel beam insulation layer in the sintering machine tail bucket support beam is susceptible to wear and deformation due to the impact of hot ore, which increases the cost of use and maintenance.
A steel beam thermal insulation component is designed, comprising a steel beam body, a thermal insulation layer, a steel protective layer, and a material accumulation buffer platform. By sequentially arranging the thermal insulation layer and the steel protective layer on the side wall of the steel beam body, and setting the material accumulation buffer platform on the material guide side wall, a material accumulation buffer groove is formed to avoid direct impact contact between the material and the steel protective layer.
It effectively protects the insulation layer of steel beams, reduces wear, extends the service life of the steel protective layer, and lowers maintenance costs.
Smart Images

Figure CN224480031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sintering equipment technology, and in particular, to a steel beam heat insulation component and a tail bucket support beam for a sintering machine. Background Technology
[0002] Various powdered iron-containing raw materials, mixed with appropriate amounts of fuel and flux, are sintered in a sintering device to bind the mineral powder particles into lumps, forming hot ore with a temperature as high as 200℃ and considerable hardness. The hot ore causes long-term heat radiation to the tail bucket support beams of the sintering machine on both sides, affecting structural safety. Therefore, heat insulation layers are installed on both sides and the bottom of the steel beams. However, the outer steel plate of the heat insulation layer is prone to deformation and wear.
[0003] In existing technologies, heat insulation is achieved by using a combination of I-beams, insulation layers, and protective steel plates. However, due to the many sharp edges of hot ore, the protective steel plates are subject to significant impact from the material, making them prone to wear and deformation. They often need to be replaced, and the downtime caused by replacement work results in a significant increase in operating costs and maintenance.
[0004] In view of this, it is necessary to propose a steel beam heat insulation component and a sintering machine tail bucket support beam to solve or at least alleviate some of the above-mentioned defects. Utility Model Content
[0005] The steel beam insulation component and sintering machine tail bucket support beam provided by this utility model solve the technical problem that the existing steel beam insulation layer is easily damaged by impact.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A steel beam thermal insulation component includes a steel beam body, a thermal insulation layer, a steel protective layer, and a material accumulation buffer platform. The thermal insulation layer is arranged in close contact with the steel beam body, and the steel protective layer is located on the side of the thermal insulation layer away from the steel beam body. A material accumulation buffer platform is arranged on the material guiding sidewall of the steel protective layer away from the thermal insulation layer. The first end of the material accumulation buffer platform is fixedly connected to the steel protective layer, and the second end of the material accumulation buffer platform is cantilevered outward. The second end of the material accumulation buffer platform and the material guiding sidewall enclose a material accumulation buffer groove with an upper opening.
[0008] Furthermore, the material accumulation buffer platform can be a single layer or multiple layers, with the multiple layers of material accumulation buffer platforms arranged at intervals along the height direction.
[0009] Furthermore, each layer of material accumulation buffer platform is arranged to extend horizontally.
[0010] Furthermore, each layer of material accumulation buffer platform is arranged continuously or intermittently, with the gaps between adjacent layers of material accumulation buffer platforms along the height direction being staggered.
[0011] Furthermore, the material accumulation buffer platform includes a material accumulation plate and reinforcing connecting ribs. The first end of the material accumulation plate is fixedly connected to the steel protective layer, the second end of the material accumulation plate is cantilevered outward, and the reinforcing connecting ribs are connected between the material accumulation plate and the steel protective layer.
[0012] Furthermore, the material accumulation plate is a flat steel plate, angle steel, or U-shaped channel steel.
[0013] Furthermore, it also includes a longitudinal stiffening steel plate, the first end of which is fixedly connected to the steel beam, and the second end of which extends into the insulation layer.
[0014] Furthermore, a heat insulation pad is arranged at the bottom of the steel beam, and / or a floor slab is arranged at the top of the steel beam.
[0015] Furthermore, the steel beam is an I-beam or H-beam, the insulation layer is arranged flush with the web of the steel beam in the height direction, the steel protective layer is arranged flush with the web of the steel beam in the height direction, and the sidewall of the steel protective layer is arranged flush with the sidewall of the steel beam.
[0016] This utility model also provides a sintering machine tail bucket support beam, including the above-mentioned steel beam heat insulation components. Multiple steel beam heat insulation components are arranged in the four directions and spliced together to form a closed structure with a material guiding cavity.
[0017] This utility model has the following beneficial effects:
[0018] This utility model discloses a steel beam heat insulation component and a sintering machine tail bucket support beam, comprising a steel beam body, a heat insulation layer, a steel protective layer, and a material accumulation buffer platform. By sequentially arranging the heat insulation layer and the steel protective layer on the side wall of the steel beam body, heat insulation of the steel beam body and protection of the heat insulation layer are achieved. A material accumulation buffer platform is arranged on the material guiding side wall of the heat insulation layer. The material accumulation buffer platform has an upper-opening material accumulation buffer trough. Initially, material entering the platform accumulates and stores in the material accumulation buffer trough. Subsequent material entering the platform collides with the stored material and is discharged along the material guiding side wall. This avoids direct impact contact between excessive material and the steel protective layer in existing technologies, solving the technical problem that the existing steel beam heat insulation layer is easily damaged by impact.
[0019] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description
[0020] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:
[0021] Figure 1This is a schematic diagram of the structure of the steel beam heat insulation component in one embodiment of the present invention;
[0022] Figure 2 This is a schematic diagram of the structure of the sintering machine tail bucket support beam in one embodiment of this utility model.
[0023] Legend:
[0024] 100. Steel beam insulation component; 10. Steel beam body; 20. Insulation layer; 30. Steel protective layer; 40. Material accumulation buffer platform; 401. Material accumulation buffer trough; 41. Material accumulation plate; 42. Reinforcing connecting rib; 50. Longitudinal stiffening steel plate; 60. Insulation pad; 70. Floor slab layer; 200. Sintering machine tail bucket support beam. Detailed Implementation
[0025] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0028] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0029] Please refer to Figure 1The present invention provides a steel beam heat insulation component, comprising a steel beam body, a heat insulation layer, a steel protective layer, and a material accumulation buffer platform. The heat insulation layer is arranged in close contact with the steel beam body, and the steel protective layer is located on the side of the heat insulation layer away from the steel beam body. A material accumulation buffer platform is arranged on the material guiding side wall of the steel protective layer away from the heat insulation layer. The first end of the material accumulation buffer platform is fixedly connected to the steel protective layer, and the second end of the material accumulation buffer platform is cantilevered outward. The second end of the material accumulation buffer platform and the material guiding side wall enclose a material accumulation buffer groove with an upper opening.
[0030] This utility model provides a steel beam thermal insulation component, including a steel beam body, a thermal insulation layer, a steel protective layer, and a material accumulation buffer platform. By sequentially arranging the thermal insulation layer and the steel protective layer on the side wall of the steel beam body, thermal insulation of the steel beam body and protection of the thermal insulation layer are achieved. By arranging the material accumulation buffer platform on the material guiding side wall of the thermal insulation layer, the material accumulation buffer platform has a material accumulation buffer groove with an upper opening. When the initial material enters, it will accumulate and be stored in the material accumulation buffer groove. When subsequent material enters, it will collide with the stored material and be discharged along the material guiding side wall. This avoids the direct impact contact between excessive material and the steel protective layer in the prior art, and solves the technical problem that the existing steel beam thermal insulation layer is easily damaged by impact.
[0031] Optionally, the steel beam is a steel structural component; the steel protective layer is a steel structural component; and the material buffer platform is also a steel structural component.
[0032] Furthermore, the material accumulation buffer platform can be a single layer or multiple layers, with the multiple layers arranged at intervals along the height direction. It is understood that in this invention, the material accumulation buffer platform can be a single layer or multiple layers. In a preferred embodiment of the invention, to improve the structural strength and protective strength of the steel protective layer, the material accumulation buffer platform is provided in at least three layers, with the multiple layers arranged at intervals along the height direction.
[0033] Preferably, the material accumulation buffer platform is arranged near the middle and lower part of the steel protective layer.
[0034] Furthermore, each layer of material accumulation buffer platform is arranged horizontally. Understandably, in order to protect the entire cross-section, the two ends of the material accumulation buffer platform are arranged flush with the two ends of the steel protection.
[0035] Furthermore, each layer of material accumulation buffer platform is arranged continuously or intermittently, with the gaps between adjacent layers of material accumulation buffer platforms along the height direction staggered. In this invention, by staggering the gaps between adjacent layers of material accumulation buffer platforms along the height direction, protection is achieved while ensuring the amount of material discharged.
[0036] Furthermore, the material accumulation buffer platform includes a material accumulation plate and reinforcing connecting ribs. The first end of the material accumulation plate is fixedly connected to the steel protective layer, and the second end of the material accumulation plate is cantilevered outward. The reinforcing connecting ribs connect the material accumulation plate and the steel protective layer. It can be understood that in this invention, the material accumulation plate and the steel protective layer can be welded together, or they can be fixedly connected by fasteners.
[0037] Furthermore, the material accumulation plate is a flat steel plate, angle steel, or U-shaped channel steel. Preferably, unequal-sided angle steel is used in this invention. Understandably, the angle steel type and spacing can be selected in different sizes depending on the specific project. Depending on the beam height, different numbers of longitudinal stiffening steel plates can also be added to improve wear resistance.
[0038] Furthermore, the steel beam insulation component also includes longitudinal stiffening steel plates. The first end of the longitudinal stiffening steel plate is fixedly connected to the steel beam body, and the second end of the longitudinal stiffening steel plate extends into the insulation layer. In this utility model, the longitudinal stiffening steel plates are arranged according to the actual height of the steel beam body. The longitudinal stiffening steel plates can be arranged in one layer or multiple layers.
[0039] Furthermore, a heat insulation pad is arranged at the bottom of the steel beam. In a preferred embodiment of this utility model, the heat insulation pad covers the bottom of the steel beam.
[0040] Furthermore, a floor slab is arranged on top of the steel beam.
[0041] Furthermore, the steel beam is an I-beam or H-beam, the insulation layer is arranged flush with the web of the steel beam in the height direction, the steel protective layer is arranged flush with the web of the steel beam in the height direction, and the sidewall of the steel protective layer is arranged flush with the sidewall of the steel beam.
[0042] According to the principles of fluid and granular mechanics, the protective steel plate of the beam side insulation layer is easily impacted by flowing materials, leading to deformation and wear. With the steel beam insulation structure of this invention, material will accumulate on the angle steel, greatly reducing wear on the steel protective layer and increasing its service life. The protective steel plate (steel protective layer) and the angle steel form a combined cross-section, increasing overall rigidity and preventing deformation of the protective steel plate. The angle steel type and spacing can be selected according to different projects. Depending on the beam height, longitudinal stiffening steel plates can also be added to improve wear resistance.
[0043] Please refer to Figure 2 This utility model also provides a sintering machine tail bucket support beam, including the aforementioned steel beam heat insulation components. Multiple steel beam heat insulation components are arranged along the four sides and spliced together head-to-head to form a closed structure with a material guiding cavity. Preferably, adjacent steel beam heat insulation components are welded together at the corners.
[0044] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A steel beam thermal insulation component, characterized in that, The device includes a steel beam, a heat insulation layer, a steel protective layer, and a material accumulation buffer platform. The heat insulation layer is arranged in close contact with the steel beam. The steel protective layer is located on the side of the heat insulation layer away from the steel beam. The material accumulation buffer platform is arranged on the material guiding sidewall of the steel protective layer away from the heat insulation layer. The first end of the material accumulation buffer platform is fixedly connected to the steel protective layer, and the second end of the material accumulation buffer platform is cantilevered outward. The second end of the material accumulation buffer platform and the material guiding sidewall enclose a material accumulation buffer groove with an open upper side.
2. The steel beam thermal insulation component according to claim 1, characterized in that, The material accumulation buffer platform is a single layer, or the material accumulation buffer platform is multi-layered, with the multi-layered material accumulation buffer platforms arranged at intervals along the height direction.
3. The steel beam thermal insulation component according to claim 2, characterized in that, Each of the material accumulation buffer platforms is arranged to extend horizontally.
4. The steel beam thermal insulation component according to claim 3, characterized in that, Each layer of the material accumulation buffer platform is arranged continuously, or each layer of the material accumulation buffer platform is arranged intermittently, with the intermittent gaps between two adjacent layers of the material accumulation buffer platform along the height direction being staggered.
5. The steel beam thermal insulation member according to any one of claims 1 to 4, characterized in that, The material accumulation buffer platform includes a material accumulation plate and reinforcing connecting ribs. The first end of the material accumulation plate is fixedly connected to the steel protective layer, and the second end of the material accumulation plate is cantilevered outward. The reinforcing rib is connected between the material accumulation plate and the steel protective layer.
6. The steel beam thermal insulation component according to claim 5, characterized in that, The material accumulation plate is a flat steel plate, angle steel, or U-shaped channel steel.
7. The steel beam thermal insulation member according to any one of claims 1 to 4, characterized in that, It also includes a longitudinal stiffening steel plate, the first end of which is fixedly connected to the steel beam body, and the second end of which extends into the insulation layer.
8. The steel beam thermal insulation member according to any one of claims 1 to 4, characterized in that, A heat insulation pad is arranged at the bottom of the steel beam, and / or a floor slab is arranged at the top of the steel beam.
9. The steel beam thermal insulation member according to any one of claims 1 to 4, characterized in that, The steel beam is an I-beam or an H-beam. The heat insulation layer is arranged flush with the web of the steel beam in the height direction. The steel protective layer is arranged flush with the web of the steel beam in the height direction. The sidewall of the steel protective layer is arranged flush with the sidewall of the steel beam.
10. A tail bucket support beam for a sintering machine, characterized in that, Including the steel beam thermal insulation member as described in any one of claims 1 to 9, Multiple steel beam insulation components are arranged in a circumferential direction and spliced together to form a closed structure with a material guiding cavity.