An oil quality detection module of a hydraulic station

Abstract

The utility model relates to hydraulic station equipment technical field, concretely relates to an oil quality detection module of hydraulic station, it includes oil storage tank, one side of oil storage tank is provided with the detection port that links to each other with oil storage tank inside, is provided with the oil tank oil outlet pipe on the detection port, oil product detection unit, oil product detection unit includes detection inlet pipe, detection base pipe, detection outlet pipe, laser detection module, detection inlet pipe is connected with detection outlet pipe, detection base pipe sets up between detection inlet pipe, detection outlet pipe, detection base pipe is transparent square tubular, laser detection module sets up in the outside of detection base pipe, and laser detection route in laser detection module passes through detection base pipe.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic station equipment technology, and in particular to an oil quality detection module for a hydraulic station. Background Technology

[0002] Hydraulic systems are widely used in industrial equipment. As the power source of the hydraulic system, the hydraulic power station mainly consists of a booster pump, drive motor, oil tank, control valve group, accumulator and auxiliary components. Its function is to transmit power through hydraulic oil to drive actuators such as hydraulic cylinders and hydraulic motors to complete predetermined actions. During the operation of the hydraulic power station, the quality of the hydraulic oil directly affects the reliability of the system.

[0003] For example, Chinese patent CN217436783U discloses an oil quality testing device, including a lower casing. An upper casing is detachably mounted on the upper outer surface of the lower casing. An adjustable cover is movably mounted on the front side of the upper outer surface of the upper casing. A control mechanism is fixedly mounted in the middle of the upper outer surface of the upper casing. The adjustable cover is located at the front end of the control mechanism. A conveying mechanism is detachably mounted inside the upper end of the lower casing. A storage component is movably placed on the upper outer surface of the conveying mechanism. A sample cup cabinet is movably mounted inside one side of the lower casing.

[0004] Although the testing device facilitates the quick placement of sample cups through its designed placement component, which can be placed directly on the upper outer surface of the conveying mechanism, making installation convenient, the testing device has the following problems: offline testing has a lag, the testing method requires stopping the hydraulic station to take samples and send them for analysis, the overall cycle is long, and it cannot monitor the oil status in the hydraulic station in real time. Utility Model Content

[0005] In view of the above situation and to overcome the defects of the prior art, the purpose of this utility model is to provide an oil quality detection module for a hydraulic station. The above technical objective is achieved through the following technical solution:

[0006] An oil quality detection module for a hydraulic power station includes:

[0007] An oil storage tank, wherein a detection port connected to the inside of the oil storage tank is provided on one side of the oil storage tank, and an oil outlet pipe is provided on the detection port;

[0008] An oil testing unit includes an oil inlet pipe, a testing base pipe, an oil outlet pipe, and a laser testing module. The oil inlet pipe is connected to the oil outlet pipe of the oil tank. The testing base pipe is located between the oil inlet pipe and the oil outlet pipe. The testing base pipe is a transparent square tube. The laser testing module is located on the outside of the testing base pipe, and the laser detection path in the laser testing module passes through the testing base pipe.

[0009] Furthermore, the oil storage tank includes a high-temperature tank and a low-temperature tank. The high-temperature tank is located on one side of the low-temperature tank, and the detection port is located on the side wall of the low-temperature tank. The bottom of the high-temperature tank and the low-temperature tank are provided with an integrally formed base. A row of connecting pipes is provided between the high-temperature tank and the low-temperature tank, and the two ends of the connecting pipes are respectively connected to the interior of the high-temperature tank and the low-temperature tank.

[0010] Furthermore, the laser detection module includes a transmitter and a receiver, which are respectively located on opposite sides of the detection base tube. The transmitter includes a transmitter base, a sensor mounting block, a laser sensor, and a mounting cover. The transmitter base is located on one side of the detection base tube, and the sensor mounting block is located on the upper end of the transmitter base. Two sets of laser sensors are provided, and the two sets of laser sensors are located inside the sensor mounting block. The number of mounting covers corresponds to the number of laser sensors. The mounting covers are fixed to the upper end of the sensor mounting block by screws. The receiver includes a receiver base, a mounting plate, and a receiver. The receiver base is located on the other side of the detection base tube, the mounting plate is fixedly located between the receiver bases, and the receiver is located at the front end of the mounting plate.

[0011] Furthermore, a first solenoid valve is provided between the detection oil inlet pipe and the oil tank outlet pipe, and a return oil pipe is provided at the other end of the detection oil outlet pipe. A second solenoid valve is provided at one end of the return oil pipe, and the other end of the second solenoid valve is connected to the inside of the oil storage tank.

[0012] Furthermore, the top of the cryogenic chamber is provided with an oil outlet port, an oil extraction pipe is provided on the oil outlet port, and a third solenoid valve is provided in the oil extraction pipe.

[0013] Furthermore, a pressure sensor is installed at the upper end of the return oil pipe.

[0014] In summary, this utility model has the following beneficial effects:

[0015] ①This utility model uses a laser detection module to perform non-contact monitoring of the flowing oil inside a transparent detection base tube. The dual laser sensor design supports simultaneous analysis of multiple parameters, which can replace traditional offline laboratory testing, realize real-time online monitoring of hydraulic oil quality, avoid downtime for sampling, and ensure continuous operation of the hydraulic system.

[0016] ② The oil storage tank features an integrated partition design, with oil circulation achieved through connecting pipes. The detection port is located in a low-temperature chamber to ensure that the oil sample being tested is in a stable, cooled state.

[0017] ③ Three sets of solenoid valves are used for separate control. The first valve controls the oil inlet detection, the second valve controls the oil return, and the third valve controls the main system oil supply. A pressure sensor is also installed on the oil return pipe to monitor the pipeline status. The whole system can achieve automated control. Attached Figure Description

[0018] The accompanying drawings, which are provided to further illustrate the present invention and form part of this application, do not constitute an undue limitation of the present invention. In the drawings:

[0019] Figure 1 This is a perspective view of the present invention;

[0020] Figure 2 This is a utility model Figure 1 Enlarged view of point I in the middle;

[0021] Figure 3 This is a utility model Figure 1 Enlarged schematic diagram at point II;

[0022] Figure 4 This is a top view of the present invention.

[0023] In the diagram, 1. Oil storage tank; 101. Oil tank outlet pipe; 102. High temperature chamber; 103. Low temperature chamber; 104. Base; 105. Connecting pipe; 2. Detection inlet pipe; 3. Detection base pipe; 4. Detection outlet pipe; 5. Transmitter; 501. Transmitter base; 502. Sensor mounting block; 503. Laser sensor; 504. Mounting cover; 6. Receiver; 601. Receiver base; 602. Mounting plate; 603. Receiver; 7. First solenoid valve; 8. Second solenoid valve; 9. Third solenoid valve; 10. Oil extraction pipe; 11. Pressure sensor; 12. Return pipe. Detailed Implementation

[0024] The foregoing and other technical contents, features and effects of this utility model are described in conjunction with the appendix below. Figure 1 To be continued Figure 4 The detailed description of the embodiments will make this clear. All structural details mentioned in the following embodiments are based on the accompanying drawings.

[0025] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.

[0026] Example 1: An oil quality detection module for a hydraulic station, comprising:

[0027] Oil storage tank 1, with a detection port connected to the inside of oil storage tank 1 on one side, and an oil outlet pipe 101 installed on the detection port.

[0028] Specifically, the oil storage tank 1 includes a high-temperature tank 102 and a low-temperature tank 103. The high-temperature tank 102 is located on one side of the low-temperature tank 103, and the detection port is located on the side wall of the low-temperature tank 103. The bottom of the high-temperature tank 102 and the low-temperature tank 103 are provided with an integrally formed base 104. A row of connecting pipes 105 is provided between the high-temperature tank 102 and the low-temperature tank 103, and the two ends of the connecting pipes 105 are respectively connected to the interior of the high-temperature tank 102 and the low-temperature tank 103.

[0029] The entire oil storage tank 1 has improved structural stability and reduced vibration interference through an integrally molded base 104. The hydraulic oil can be stored in separate zones. The high-temperature tank 102 is used to directly connect to an external hydraulic system. The high-temperature hydraulic oil in the high-temperature tank 102 is not used for testing and sampling. The low-temperature tank 103 is used to store the cooled hydraulic oil at room temperature. The two are connected by a connecting pipe 105 to achieve oil transportation. The detection port is located on the side wall of the low-temperature tank 103, and oil samples can be extracted from this port.

[0030] The oil testing unit includes an oil inlet pipe 2, a testing base pipe 3, an oil outlet pipe 4, and a laser testing module. The oil inlet pipe 2 is connected to the oil outlet pipe 101 of the oil tank. The testing base pipe 3 is located between the oil inlet pipe 2 and the oil outlet pipe 4. The testing base pipe 3 is a transparent square pipe. The laser testing module is located on the outside of the testing base pipe 3, and the laser testing path in the laser testing module passes through the testing base pipe 3.

[0031] Specifically, the laser detection module includes a transmitter 5 and a receiver 6, which are respectively located on both sides of the detection base tube 3. The transmitter 5 includes a transmitter base 501, a sensor mounting block 502, a laser sensor 503, and a mounting cover 504. The transmitter base 501 is located on one side of the detection base tube 3, and the sensor mounting block 502 is located on the upper end of the transmitter base 501. There are two sets of laser sensors 503, which are located inside the sensor mounting block 502. The number of mounting covers 504 corresponds to the number of laser sensors 503. The mounting covers 504 are fixed to the upper end of the sensor mounting block 502 by screws. The receiver 6 includes a receiver base 601, a mounting plate 602, and a receiver 603. The receiver base 601 is located on the other side of the detection base tube 3, the mounting plate 602 is fixedly located between the receiver bases 601, and the receiver 603 is located at the front end of the mounting plate 602.

[0032] When the oil flows through the detection base tube 3, the transmitter 5 emits a laser, and the receiver 6 analyzes the signal attenuation and provides real-time feedback on the oil data. The detection base tube 3 is a transparent square tube used for oil to flow through and receive laser detection. The entire laser detection module consists of two parts: the transmitter 5 and the receiver 6. The transmitter 5 emits a laser that passes through the detection base tube 3, and the receiver 6 captures the laser signal after it has passed through the detection base tube 3. The transmitter 5 and the receiver 6 work together to analyze the oil quality in real time, that is, to judge the oil deterioration by the changes in laser scattering and transmission. This non-contact detection method can avoid contaminating the oil circuit. The transparent square tube itself reduces optical distortion and improves the detection quality. Two sets of laser sensors 503 are set, and multiple parameters can be set for synchronous monitoring of the two sets of sensors. For example, one set of laser sensors 503 detects turbidity, and the other set of laser sensors 503 detects particle concentration.

[0033] A first solenoid valve 7 is installed between the detection oil inlet pipe 2 and the oil tank outlet pipe 101. A return oil pipe 12 is installed at the other end of the detection oil outlet pipe 4. A second solenoid valve 8 is installed at one end of the return oil pipe 12. The other end of the second solenoid valve 8 is connected to the inside of the oil storage tank 1. An oil outlet port is installed at the top of the low temperature chamber 103. An oil extraction pipe 10 is installed at the oil outlet port. A third solenoid valve 9 is installed in the oil extraction pipe 10.

[0034] A pressure sensor 11 is installed at the upper end of the return oil pipe 12.

[0035] In the above three sets of solenoid valves, the first solenoid valve 7 controls the detection of oil inlet, the second solenoid valve 8 controls the return oil, and the third solenoid valve 9 controls the main system oil outlet. The pressure sensor 11 monitors the pressure of the return oil pipe 12. When the first solenoid valve 7 is opened, the oil sample enters the detection base pipe 3, and returns to the oil storage tank 1 through the detection oil outlet pipe 4 and the second solenoid valve 8. When the third solenoid valve 9 is opened, the oil in the cryogenic chamber 103 is supplied to the hydraulic system through the oil extraction pipe 10. When the oil quality is poor, the third solenoid valve 9 cuts off the oil outlet passage of the cryogenic chamber 103.

[0036] The above description is a further detailed explanation of the present utility model in conjunction with specific embodiments, and it should not be considered that the specific implementation of the present utility model is limited to this. For those skilled in the art to which the present utility model pertains and related fields, any extensions, operation methods, and data substitutions made based on the technical solution concept of the present utility model should fall within the protection scope of the present utility model.

Claims

1. An oil quality detection module for a hydraulic station, characterized in that, include: An oil storage tank (1) is provided on one side of which is a detection port connected to the inside of the oil storage tank (1), and an oil tank outlet pipe (101) is provided on the detection port. The oil testing unit includes an oil inlet pipe (2), a base pipe (3), an oil outlet pipe (4), and a laser testing module. The oil inlet pipe (2) is connected to the oil tank outlet pipe (101). The base pipe (3) is located between the oil inlet pipe (2) and the oil outlet pipe (4). The base pipe (3) is a transparent square pipe. The laser testing module is located on the outside of the base pipe (3), and the laser testing path in the laser testing module passes through the base pipe (3).

2. The oil quality detection module of a hydraulic station according to claim 1, characterized in that: The oil storage tank (1) includes a high temperature tank (102) and a low temperature tank (103). The high temperature tank (102) is located on one side of the low temperature tank (103). The detection port is located on the side wall of the low temperature tank (103). The bottom of the high temperature tank (102) and the low temperature tank (103) is provided with an integrally formed base (104). A row of connecting pipes (105) is provided between the high temperature tank (102) and the low temperature tank (103). The two ends of the connecting pipes (105) are respectively connected to the interior of the high temperature tank (102) and the low temperature tank (103).

3. The oil quality detection module of a hydraulic station according to claim 1, characterized in that: The laser detection module includes a transmitter (5) and a receiver (6), which are respectively located on both sides of the detection base tube (3). The transmitter (5) includes a transmitter base (501), a sensor mounting block (502), a laser sensor (503), and a mounting cover (504). The transmitter base (501) is located on one side of the detection base tube (3), and the sensor mounting block (502) is located on the upper end of the transmitter base (501). Two sets of laser sensors (503) are provided. The number of mounting covers (504) is set inside the sensor mounting block (502) to correspond to the number of laser sensors (503). The mounting covers (504) are fixed to the upper end of the sensor mounting block (502) by screws. The receiving end (6) includes a receiving end base (601), a mounting plate (602), and a receiver (603). The receiving end base (601) is located on the other side of the detection base tube (3). The mounting plate (602) is fixedly located between the receiving end bases (601). The receiver (603) is located at the front end of the mounting plate (602).

4. The oil quality detection module of a hydraulic station according to claim 1, characterized in that: A first solenoid valve (7) is provided between the detection oil inlet pipe (2) and the oil tank outlet pipe (101). A return oil pipe (12) is provided at the other end of the detection oil outlet pipe (4). A second solenoid valve (8) is provided at one end of the return oil pipe (12). The other end of the second solenoid valve (8) is connected to the inside of the oil storage tank (1).

5. The oil quality detection module of a hydraulic station according to claim 2, characterized in that: The top of the low-temperature chamber (103) is provided with an oil outlet port, and an oil extraction pipe (10) is provided on the oil outlet port. A third solenoid valve (9) is provided in the oil extraction pipe (10).

6. The oil quality detection module of a hydraulic station according to claim 4, characterized in that: A pressure sensor (11) is installed at the upper end of the return oil pipe (12).

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