Highly protected arc detection device
By designing a high-protection arc detection device, using a limiting clamping mechanism and an arc protection box to fix the arc detection components, and combining an industrial camera and a high-definition display to analyze arc images, the stability and safety issues of discharge lamp arc detection are solved, and high-precision arc detection is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAXING GUANGTAI LIGHTING
- Filing Date
- 2025-06-18
- Publication Date
- 2026-07-10
AI Technical Summary
Existing discharge lamp arc detection methods suffer from large detection errors, unstable operation, low safety, and potential hazards such as leakage, high temperature, and strong light irritating the eyes.
A highly protective arc detection device was designed, comprising a frame, an operating platform, a limiting and clamping mechanism, an arc protection housing, an industrial camera, and a high-definition display. The arc detection components are fixed by the limiting and clamping mechanism, protected by the arc protection housing, and the arc image is analyzed by the industrial camera and the high-definition display to achieve precise positioning.
It improves the stability and accuracy of arc detection, prevents electric leakage and high temperature damage, avoids strong light stimulation, and enhances operational safety and detection accuracy.
Smart Images
Figure CN224480538U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of electric arc detection, and in particular to the technical field of high-protection electric arc detection devices. Background Technology
[0002] The electric arc of a discharge lamp has a certain shape and size. When the discharge lamp is working, a high-intensity discharge is generated between two electrodes. The strong upward airflow generated by the arc causes the arc to arch upward into an rainbow shape. The thickness and curvature of the arc affect the optical design of the lamp and the shape of the projected beam. Therefore, practical applications have certain requirements for the size of the arc and its off-axis. The current arc detection of discharge lamps is generally carried out manually. The fixed position of the discharge lamp is unstable, resulting in detection errors. There are no effective protective measures. During the process of generating the arc, the discharge lamp emits a bright beam that irritates the eyes. At the same time, there are risks of leakage and high-temperature burns, resulting in low operational safety. Summary of the Invention
[0003] The purpose of this invention is to solve the problems in the existing technology and propose a highly protective arc detection device that can improve the stability and accuracy of arc detection, effectively prevent the leakage and high temperature of arc detection from harming external operators, avoid strong light irritating the human eye, and has high operational safety and high detection accuracy.
[0004] To achieve the above objectives, this utility model proposes a high-protection arc detection device, comprising a frame, an operating platform, a limiting and clamping mechanism, a fixed base, a self-locking clamping handle, a positioning pressure rod, an insulating clamping plate, an arc protection housing, a mounting base, an arc detection assembly, a top observation window, an industrial camera, a side guide window, a touch operation center, and a high-definition display. The operating platform is located on the upper part of the frame, and a limiting and clamping mechanism is located on the left side of the operating platform. The limiting and clamping mechanism includes a fixed base, a self-locking clamping handle, a positioning pressure rod, and an insulating clamping plate. A self-locking clamping handle is located on the top of the fixed base, and a positioning pressure rod is linked to the lower part of the self-locking clamping handle. An insulating clamping plate is installed at the right end of the positioning pressure rod. The device comprises an arc protection housing located on the right side of the limiting and clamping mechanism, a mounting base located on the left end of the arc protection housing, an arc detection component mounted on the mounting base, an insulating clamping disc facing the left side of the arc detection component, an arc detection component extending to the right end of the arc protection housing, a top observation window located at the top of the arc protection housing, an industrial camera located directly above the top observation window, a side guide window located at the right end of the arc protection housing, a touch operation hub located at the lower part of the frame, and a high-definition display located on the upper side of the frame. The touch operation hub is connected to the arc protection housing, the arc detection component, the industrial camera, and the high-definition display.
[0005] Preferably, a telescopic spring sleeve is provided between the positioning pressure rod and the insulating pressure plate, and a clamping nut is provided at the left end of the telescopic spring sleeve.
[0006] Preferably, the bottom of the mounting base is fixed to the left end of the arc protection box by several locking bolts, the arc detection component is detachably mounted on the mounting base, and a feed channel is provided between the mounting base and the arc protection box, with the right end of the arc detection component passing through the feed channel.
[0007] Preferably, the touch operation center is a microcomputer, and a keyboard and mouse input set is connected to the touch operation center.
[0008] Preferably, the arc protection box is an insulated and heat-insulating box, and auxiliary lighting is installed inside the arc protection box.
[0009] Preferably, a transparent protective lens is embedded inside the top observation window, and the industrial camera faces the transparent protective lens.
[0010] The beneficial effects of this utility model are as follows: This utility model combines a frame, operating platform, limiting and clamping mechanism, fixed base, self-locking clamping handle, positioning pressure rod, insulating clamping plate, arc protection box, mounting base, arc detection component, top observation window, industrial camera, side guide window, touch operation center, and high-definition display. Through experimental optimization, the arc detection component can be stably fixed in the arc protection box by the limiting and clamping mechanism in conjunction with the mounting base, improving the stability and accuracy of arc detection. The arc protection box effectively prevents the leakage and high temperature of arc detection from harming external operators. The top observation window of the arc protection box, in conjunction with the industrial camera, can clearly record arc images and avoid strong light irritating the eyes, ensuring high operational safety. The touch operation center, in conjunction with the high-definition display, analyzes and converts the arc images captured by the industrial camera into physical dimensions. By comparing the physical dimensions with the preset standard component dimensions in the touch operation center, the dimensional results of arc detection can be easily determined, resulting in high detection accuracy.
[0011] The features and advantages of this utility model will be described in detail through embodiments and accompanying drawings. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the main structure of the high-protection arc detection device of this utility model;
[0013] Figure 2 This is a front-view three-dimensional structural schematic diagram of the high-protection arc detection device of this utility model;
[0014] Figure 3 This is a top view schematic diagram of the high-protection arc detection device of this utility model.
[0015] In the diagram: 1-Frame, 2-Operating platform, 3-Limit clamping mechanism, 4-Fixed base, 5-Self-locking clamping handle, 6-Positioning pressure rod, 7-Insulating clamping plate, 8-Arc protection box, 9-Mounting base, 10-Arc detection component, 11-Top observation window, 12-Industrial camera, 13-Side guide window, 14-Touch operation center, 15-High-definition display, 16-Telescopic spring sleeve. Detailed Implementation
[0016] See Figure 1 , Figure 2 and Figure 3This utility model discloses a high-protection arc detection device, comprising a frame 1, an operating platform 2, a limiting clamping mechanism 3, a fixed base 4, a self-locking clamping handle 5, a positioning pressure rod 6, an insulating clamping plate 7, an arc protection housing 8, a mounting base 9, an arc detection component 10, a top observation window 11, an industrial camera 12, a side guide window 13, a touch operation center 14, and a high-definition display 15. The operating platform 2 is mounted on the upper part of the frame 1, and the limiting clamping mechanism 3 is located on the left side of the operating platform 2. The limiting clamping mechanism 3 includes a fixed base 4, a self-locking clamping handle 5, a positioning pressure rod 6, and an insulating clamping plate. 7. A self-locking clamping handle 5 is provided on the top of the fixed base 4. A positioning pressure rod 6 is linked to the lower part of the self-locking clamping handle 5. An insulating clamping plate 7 is installed on the right end of the positioning pressure rod 6. An arc protection box 8 is provided on the right side of the limiting clamping mechanism 3. An installation base 9 is provided on the left end of the arc protection box 8. An arc detection component 10 is provided on the installation base 9. The insulating clamping plate 7 faces the left side of the arc detection component 10. The right end of the arc detection component 10 extends into the arc protection box 8. A top observation window 11 is provided on the top of the arc protection box 8. An industrial camera 12 is positioned directly above the top observation window 11. A side guide window 13 is located at the right end of the arc protection enclosure 8. A touch operation center 14 is located at the lower part of the frame 1. A high-definition display 15 is located on the upper side of the frame 1. The touch operation center 14 is connected to the arc protection enclosure 8, the arc detection component 10, the industrial camera 12, and the high-definition display 15. A telescopic spring sleeve 16 is positioned between the positioning pressure rod 6 and the insulating clamping plate 7. A clamping nut is located at the left end of the telescopic spring sleeve 16. The bottom of the mounting base 9 is connected by several... The locking bolt is fixed to the left end of the arc protection box 8. The arc detection component 10 is detachably mounted on the mounting base 9. A feed channel is provided between the mounting base 9 and the arc protection box 8. The right end of the arc detection component 10 passes through the feed channel. The touch operation center 14 is a microcomputer. A keyboard and mouse input kit is connected to the touch operation center 14. The arc protection box 8 is an insulated and heat-insulating box. An auxiliary lighting lamp is provided inside the arc protection box 8. A transparent protective lens is embedded inside the top observation window 11. The industrial camera 12 faces the transparent protective lens.
[0017] This utility model combines a frame 1, an operating platform 2, a limiting and clamping mechanism 3, a fixed base 4, a self-locking clamping handle 5, a positioning pressure rod 6, an insulating clamping plate 7, an arc protection box 8, a mounting base 9, an arc detection component 10, a top observation window 11, an industrial camera 12, a side guide window 13, a touch operation center 14, and a high-definition display 15. Through experimental optimization, the limiting and clamping mechanism 3, in conjunction with the mounting base 9, can stably fix the arc detection component 10 within the arc protection box 8, improving the stability and accuracy of arc detection. The arc protection box effectively prevents leakage and high temperature during arc detection from harming external operators. The observation window 11 on the top of the arc protection box 8, together with the industrial camera 12, can clearly record arc images and avoid strong light irritating the eyes, ensuring high operational safety. The touch operation center 14, together with the high-definition display 15, analyzes and converts the arc images captured by the industrial camera 12 into physical dimensions. By comparing the physical dimensions with the preset standard part dimensions in the touch operation center 14, the dimensional results of the arc detection can be easily determined, resulting in high detection accuracy.
[0018] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.
Claims
1. A high-protection arc detection device, characterized in that: The system includes a frame (1), an operating platform (2), a limiting clamping mechanism (3), a fixed base (4), a self-locking clamping handle (5), a positioning pressure rod (6), an insulating clamping plate (7), an arc protection box (8), a mounting base (9), an arc detection component (10), a top observation window (11), an industrial camera (12), a side guide window (13), a touch operation center (14), and a high-definition display (15). The operating platform (2) is located on the upper part of the frame (1). The limiting clamping mechanism (3) is located on the left side of the operating platform (2). The limiting clamping mechanism (3) includes a fixed base (4), a self-locking clamping handle (5), a positioning pressure rod (6), and an insulating clamping plate (7). The self-locking clamping handle (5) is located on the top of the fixed base (4). The positioning pressure rod (6) is linked to the lower part of the self-locking clamping handle (5). The insulating clamping plate (7) is installed on the right end of the positioning pressure rod (6). The limiting clamping mechanism... An arc protection box (8) is provided on the right side of the structure (3). An installation base (9) is provided on the left end of the arc protection box (8). An arc detection component (10) is provided on the installation base (9). An insulating clamping plate (7) is directly opposite the left side of the arc detection component (10). The right end of the arc detection component (10) extends into the arc protection box (8). A top observation window (11) is provided on the top of the arc protection box (8). An industrial camera (12) is provided directly above the top observation window (11). A side guide window (13) is provided on the right end of the arc protection box (8). A touch operation center (14) is provided at the lower part of the frame (1). A high-definition display (15) is provided on the upper side of the frame (1). The touch operation center (14) is connected to the arc protection box (8), the arc detection component (10), the industrial camera (12), and the high-definition display (15) one by one.
2. The high-protection arc detection device as described in claim 1, characterized in that: A telescopic spring sleeve (16) is provided between the positioning pressure rod (6) and the insulating pressure plate (7), and a pressure nut is provided at the left end of the telescopic spring sleeve (16).
3. The high-protection arc detection device as described in claim 1, characterized in that: The bottom of the mounting base (9) is fixed to the left end of the arc protection box (8) by several locking bolts. The arc detection component (10) is detachably mounted on the mounting base (9). A feed channel is provided between the mounting base (9) and the arc protection box (8). The right end of the arc detection component (10) passes through the feed channel.
4. The high-protection arc detection device as described in claim 1, characterized in that: The touch operation center (14) is a microcomputer, and a keyboard and mouse input kit is connected to the touch operation center (14).
5. The high-protection arc detection device as described in claim 1, characterized in that: The arc protection box (8) is an insulated and heat-insulating box, and auxiliary lighting is installed inside the arc protection box (8).
6. The high-protection arc detection device as described in claim 1, characterized in that: The top observation window (11) is fitted with a transparent protective lens, and the industrial camera (12) is positioned directly opposite the transparent protective lens.