An angle template facilitating quick installation of a photovoltaic support

By installing an angle template and a worm gear transmission system on the photovoltaic bracket, combined with intelligent control, the problem of inaccurate angle adjustment during photovoltaic bracket installation was solved, achieving flexible and precise control of the photovoltaic panel angle and improving system stability.

CN224481656UActive Publication Date: 2026-07-10HENAN TANGCAN NEW ENERGY TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN TANGCAN NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2025-06-09
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing photovoltaic (PV) mounting systems have difficulty accurately determining the rotation status and angle of the panels during installation, which limits the flexibility and effectiveness of the PV mounting systems.

Method used

A photovoltaic bracket angle template for easy and quick installation was designed. By setting angle markings on the rotating disk and using a worm gear transmission system, precise angle adjustment and self-locking functions are achieved. It is also equipped with an intelligent controller and heat dissipation structure to improve the operability and stability of the system.

Benefits of technology

It enables flexible adjustment and precise control of the photovoltaic panel angle, improves photovoltaic power generation efficiency, enhances system flexibility and maintainability, and reduces maintenance costs and safety hazards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224481656U_ABST
    Figure CN224481656U_ABST
Patent Text Reader

Abstract

The utility model discloses an angle sample board convenient to quick installation photovoltaic support relates to the installation technical field of photovoltaic support, including photovoltaic board, a side of photovoltaic board is equipped with a plurality of threaded holes, a side fixedly connected with photovoltaic support of photovoltaic board, a side screw thread connection with a plurality of fixed parts of photovoltaic support, a plurality of threaded holes and a plurality of fixed parts are adapted, a side of photovoltaic support is equipped with the connecting port, the inside swing joint of connecting port has angle sample board, the bottom fixedly connected with rotary disc of angle sample board, the surface of rotary disc is provided with angle mark, and the lateral surface of rotary disc is provided with rotation mark, through the rotary disc of angle sample board's bottom installation, and set up angle mark on its surface, can make user can intuitively see the current angle in use, and according to need adjustment, thereby improve the efficiency of photovoltaic power generation, enhance its mechanism's flexibility and adjustability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket installation technology, specifically an angle template for facilitating the rapid installation of photovoltaic brackets. Background Technology

[0002] Photovoltaic support structures are an indispensable part of solar power generation systems. They are mainly used to place, install, fix, and support the main power generation components of a photovoltaic power station—the solar panels. As the "skeleton" of a photovoltaic power station, they are an important component of the photovoltaic power generation system.

[0003] In the installation process, most existing photovoltaic brackets are fixed to the solar panels. However, in order to maximize the efficiency of solar panels in absorbing sunlight, a rotating mechanism is sometimes installed at the bottom of the bracket to enable the panels to rotate. However, users often find it difficult to accurately judge the rotation status of the panels and their current angle, which limits the flexibility and effectiveness of photovoltaic bracket prototypes.

[0004] Therefore, those skilled in the art have provided an angle template for the rapid installation of photovoltaic brackets to address the problems mentioned in the background section. Utility Model Content

[0005] The purpose of this invention is to provide an angle template for easy and quick installation of photovoltaic brackets, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An angle template for easy and quick installation of photovoltaic (PV) brackets includes a PV panel. Multiple threaded holes are provided on one side of the PV panel, and a PV bracket is fixedly connected to one side of the PV panel. Multiple fasteners are threadedly connected to one side of the PV bracket, with the threaded holes and fasteners mate with each other. A connection port is provided on one side of the PV bracket, and an angle template is movably connected inside the connection port. A rotating disk is fixedly connected to the bottom of the angle template. An angle mark is provided on the surface of the rotating disk, and a rotation mark is provided on the side surface of the rotating disk. By installing a rotating disk at the bottom of the angle template and providing angle marks on its surface, users can intuitively see the current angle during use and adjust it as needed. This allows the angle of the PV panel to be flexibly adjusted according to the sun's position, seasonal changes, or user requirements, thereby improving the efficiency of PV power generation and enhancing the flexibility and adjustability of the mechanism.

[0008] As a further aspect of this utility model: a rotating rod is fixedly connected to the bottom of the rotating disk, a turbine is sleeved on the outside of the rotating rod, a worm gear is provided on one side of the turbine, and worm teeth are provided on the outside of the worm gear. The groove of the turbine meshes with the worm teeth. The meshing transmission between the worm and the turbine has high precision and high stability, which can ensure that even small angle changes of the angle template during the adjustment process can be accurately captured and controlled. Combined with the angle markings on the surface of the rotating disk and the rotation markings on the side surface, users can intuitively understand and accurately control the angle of the photovoltaic panel, meeting the needs of photovoltaic power generation systems for precise angle adjustment. At the same time, the worm gear transmission has self-locking properties, which can prevent reverse rotation under certain conditions, thereby ensuring that the angle of the photovoltaic panel remains stable after adjustment.

[0009] As a further improvement of this utility model: a connector is fixedly connected to the bottom of the worm gear, a rotary motor is fixedly connected to the bottom of the connector, a protective base is fixedly connected to the outside of the rotary motor, and a protective sleeve is fitted onto the outside of the rotating rod. The entire transmission system, including the worm gear, turbine, rotating rod, and rotary motor, can form a modular structure, which facilitates installation, disassembly, and maintenance, reduces maintenance costs, and improves the maintainability of the system. At the same time, combined with controller and sensor technologies, intelligent control of the angle template can be achieved.

[0010] As a further improvement of this utility model: a locking block is inserted into the outside of the connection port, and a corrosion-resistant layer is provided on the outside of the locking block. The design of the locking block and the corrosion-resistant layer improves the safety of the entire system and can prevent changes in the angle of the photovoltaic panel caused by the loosening or corrosion of the locking block, thereby avoiding reduced power generation efficiency or safety hazards caused by inaccurate angle.

[0011] As a further improvement of this utility model: a controller is fixedly connected to one side of the protective base, the controller is electrically connected to the rotating motor, and a smart code is set on one side of the controller. By setting the controller and the smart code, intelligent control of the photovoltaic bracket angle template can be realized. Users can scan the smart code to enter the intelligent terminal device to remotely monitor and control the equipment, view the equipment status, maintenance records and other information, thereby improving the operability and convenience of the equipment.

[0012] As a further improvement of this utility model, the protective sleeve has multiple heat dissipation holes on its side surface. The multiple heat dissipation holes are arranged in a linear array. The linear array arrangement of the heat dissipation holes can ensure that the heat dissipation of each part of the transmission system is more uniform, prevent performance degradation or damage caused by local overheating, and improve the overall durability of the photovoltaic bracket angle template.

[0013] As a further improvement of this utility model: the bottom of the protective base is provided with anti-slip texture, and the outside of the angle template is provided with a protective layer. The anti-slip texture and the protective layer together improve the safety of the photovoltaic bracket angle template, prevent the photovoltaic panel from shifting or being damaged due to the sliding or corrosion of the angle template, and thus avoid the reduction of power generation efficiency or safety hazards caused by inaccurate angle.

[0014] As a further improvement of this utility model: the angle mark and the rotation mark are both made of fluorescent material, and the rotating disk is made of stainless steel or hard plastic.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. By installing a rotating disk at the bottom of the angle template and setting angle markings on its surface, users can intuitively see the current angle during use and adjust it as needed. This allows the angle of the photovoltaic panel to be flexibly adjusted according to the position of the sun, seasonal changes, or user needs, thereby improving the efficiency of photovoltaic power generation and enhancing the flexibility and adjustability of its structure.

[0017] 2. The meshing transmission between the worm and the worm gear has high precision and high stability, which can ensure that even small angle changes of the angle template during the adjustment process can be accurately captured and controlled. Combined with the angle markings on the surface of the rotating disk and the rotation markings on the side surface, users can intuitively understand and accurately control the angle of the photovoltaic panel, meeting the needs of photovoltaic power generation systems for precise angle adjustment. At the same time, the worm gear transmission has self-locking properties, which can prevent reverse rotation under certain conditions, thereby ensuring that the angle of the photovoltaic panel remains stable after adjustment. Attached Figure Description

[0018] Figure 1 A three-dimensional structural diagram of an angle template for facilitating rapid installation of photovoltaic brackets. Figure 1 .

[0019] Figure 2 This is a partial, enlarged three-dimensional structural diagram of an angle template for facilitating rapid installation of photovoltaic brackets.

[0020] Figure 3 A three-dimensional structural diagram of an angle template for facilitating rapid installation of photovoltaic brackets. Figure 2 .

[0021] Figure 4 This is a cross-sectional structural diagram of an angle template for facilitating rapid installation of photovoltaic brackets.

[0022] In the diagram: 1. Photovoltaic panel; 2. Threaded hole; 3. Photovoltaic bracket; 4. Fixture; 5. Connector; 6. Angle template; 7. Rotary disk; 8. Angle mark; 9. Rotation mark; 10. Rotating rod; 11. Turbine; 12. Worm gear; 13. Worm gear tooth; 14. Connector; 15. Rotary motor; 16. Protective base; 17. Protective sleeve; 18. Locking block; 19. Corrosion-resistant layer; 20. Controller; 21. Smart code; 22. Heat dissipation hole; 23. Anti-slip texture; 24. Protective layer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Reference Figure 1-4This embodiment provides an angle template for easy and quick installation of photovoltaic brackets, including a photovoltaic panel 1. Multiple threaded holes 2 are provided on one side of the photovoltaic panel 1. A photovoltaic bracket 3 is fixedly connected to one side of the photovoltaic panel 1. Multiple fasteners 4 are threadedly connected to one side of the photovoltaic bracket 3. The multiple threaded holes 2 and the multiple fasteners 4 are adapted to each other. A connection port 5 is provided on one side of the photovoltaic bracket 3. An angle template 6 is movably connected inside the connection port 5. A rotating disk 7 is fixedly connected to the bottom of the angle template 6. An angle mark 8 is provided on the surface of the rotating disk 7, and a rotation mark 9 is provided on the side surface of the rotating disk 7. A rotating rod 10 is fixedly connected to the bottom of the rotating rod 7. A turbine 11 is sleeved on the outside of the rotating rod 10. A worm gear 12 is provided on one side of the turbine 11, and worm teeth 13 are provided on the outside of the worm gear 12. The groove of the turbine 11 meshes with the worm teeth 13. A connector 14 is fixedly connected to the bottom of the worm gear 12, and a rotary motor 15 is fixedly connected to the bottom of the connector 14. The rotary motor 15 is externally fixed... A protective base 16 is connected, and a protective sleeve 17 is fitted over the rotating rod 10. First, the photovoltaic panel 1 is fixed to the photovoltaic bracket 3 through the threaded hole 2 and the fixing piece 4. Then, the angle template 6 is movably connected to the photovoltaic bracket 3 through the connecting port 5 to ensure that the angle template 6 can rotate freely. When it is necessary to adjust the installation angle of the photovoltaic panel 1, the rotating motor 15 is started. The rotating motor 15 drives the worm gear 12 to rotate through the connecting head 14. The worm teeth 13 of the worm gear 12 mesh with the groove of the turbine 11, driving the turbine 11 and the rotating rod 10 to rotate together. The rotation of the rotating rod 10 then drives the rotating disk 7 and the angle template 6 to rotate together, thereby realizing the adjustment of the installation angle of the photovoltaic panel 1. During the rotation, the installation angle of the photovoltaic panel 1 can be determined by observing the angle mark 8 and the rotation mark 9 on the surface of the rotating disk 7. When the required installation angle is reached, the angle template 6 can be fixed to the photovoltaic bracket 3 through the locking mechanism to ensure that the photovoltaic panel 1 can be stably maintained at that angle.

[0026] Example 2

[0027] Reference Figure 2-3This embodiment is based on the previous embodiment, but differs in that a locking block 18 is inserted into the outside of the connection port 5, and a corrosion-resistant layer 19 is provided on the outside of the locking block 18. A controller 20 is fixedly connected to one side of the protective base 16, and the controller 20 is electrically connected to the rotary motor 15. A smart code 21 is provided on one side of the controller 20. Multiple heat dissipation holes 22 are opened on the side surface of the protective sleeve 17, and the multiple heat dissipation holes 22 are distributed in a linear array. The bottom of the protective base 16 is provided with anti-slip texture 23. A protective layer 24 is provided on the outside of the angle template 6. The angle mark 8 and the rotation mark 9 are both made of fluorescent material. The rotating disk 7 is made of stainless steel. Made of rigid plastic, the mechanism is connected and fixed to the photovoltaic panel 1 via the photovoltaic bracket 3. The user can control the rotation of the rotary motor 15 through the controller 20, which in turn drives the worm gear 12, turbine 11, rotating rod 10 and rotating disk 7 to rotate. The user can also record or identify the status, parameters and other information of the equipment by scanning the smart code 21, thereby adjusting the angle of the angle template 6. By reading the angle mark 8 and the rotation mark 9, the user can accurately know the current angle of the photovoltaic panel 1 and adjust it as needed. At the same time, the angle mark 8 and the rotation mark 9 are made of fluorescent material, which can still be clearly seen in low light environments.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An angle template for easy and quick installation of photovoltaic brackets, comprising photovoltaic panels (1), characterized in that, The photovoltaic panel (1) has multiple threaded holes (2) on one side, and a photovoltaic bracket (3) is fixedly connected to one side of the photovoltaic panel (1). Multiple fasteners (4) are threadedly connected to one side of the photovoltaic bracket (3). The multiple threaded holes (2) are adapted to the multiple fasteners (4). A connection port (5) is opened on one side of the photovoltaic bracket (3). An angle template (6) is movably connected inside the connection port (5). A rotating disk (7) is fixedly connected to the bottom of the angle template (6). An angle mark (8) is provided on the surface of the rotating disk (7). A rotation mark (9) is provided on the side surface of the rotating disk (7).

2. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 1, characterized in that, The bottom of the rotating disk (7) is fixedly connected to a rotating rod (10), and a turbine (11) is sleeved on the outside of the rotating rod (10). A worm (12) is provided on one side of the turbine (11), and worm teeth (13) are provided on the outside of the worm (12). The groove of the turbine (11) meshes with the worm teeth (13).

3. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 2, characterized in that, The bottom of the worm (12) is fixedly connected to a connector (14), the bottom of the connector (14) is fixedly connected to a rotary motor (15), the outside of the rotary motor (15) is fixedly connected to a protective base (16), and the outside of the rotating rod (10) is fitted with a protective sleeve (17).

4. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 1, characterized in that, A locking block (18) is inserted into the outside of the connection port (5), and a corrosion-resistant layer (19) is provided on the outside of the locking block (18).

5. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 3, characterized in that, A controller (20) is fixedly connected to one side of the protective base (16). The controller (20) is electrically connected to the rotary motor (15). A smart code (21) is provided on one side of the controller (20).

6. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 3, characterized in that, The protective sleeve (17) has multiple heat dissipation holes (22) on its side surface, and the multiple heat dissipation holes (22) are distributed in a linear array.

7. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 3, characterized in that, The bottom of the protective base (16) is provided with anti-slip texture (23), and the outside of the angle template (6) is provided with a protective layer (24).

8. The angle template for facilitating rapid installation of photovoltaic brackets according to claim 1, characterized in that, The angle marker (8) and rotation marker (9) are both made of fluorescent material, and the rotating disk (7) is made of stainless steel or hard plastic.