A high-efficiency mixing device for surfactants

By designing a flip-collection and cleaning mechanism, the problem of liquid dripping after the mixer finishes is solved, enabling automatic collection and cleaning of the liquid, avoiding raw material waste and environmental pollution, and improving production efficiency.

CN224485801UActive Publication Date: 2026-07-14LIANSHUI NEW SOURCE BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIANSHUI NEW SOURCE BIOTECHNOLOGY CO LTD
Filing Date
2025-08-15
Publication Date
2026-07-14

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Abstract

The utility model relates to active agent stirring technical field especially, it is a kind of high -efficient mixing surface active agent's stirring device, including turnover collection mechanism, it includes blender and stirring bucket, collection box for the liquid that is used to collect the dripping of blender is provided between blender and stirring bucket, collection box side is provided with the lifting assembly for driving blender longitudinal movement, lifting assembly upper end is provided with the lower pressure turnover subassembly for promoting collection box turnover, lower pressure turnover subassembly lower end is provided with the guide assembly that is oriented and is limited when collection box overturns;Cleaning mechanism, it includes the cleaning scraper that is slidably arranged in the inner chamber of collection box, cleaning scraper upper end is provided with the sliding cleaning assembly for promoting cleaning scraper to clean the liquid that falls in the inner chamber of collection box. Solve the problem that the liquid that remains is easy to drop to equipment surface or ground when blender is separated from stirring bucket in the prior art, in turn causes raw material waste and environmental pollution while increasing cleaning cost.
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Description

Technical Field

[0001] This utility model relates to the field of surfactant mixing technology, and in particular to a mixing device for highly efficient mixing of surfactants. Background Technology

[0002] The high-efficiency surfactant mixing device is a device specifically designed for the rapid and uniform mixing of surfactant solutions.

[0003] After the existing mixing device finishes mixing, a large amount of mixed liquid remains on the mixing blades and related parts of the mixer. When the mixer is lifted off the mixing tank, the residual liquid is easy to drip onto the surface of the equipment or the ground, which not only wastes raw materials, but also pollutes the production environment and increases cleaning costs. The dripped liquid needs to be cleaned manually, which is prone to leaving residues and is cumbersome, affecting production efficiency. Utility Model Content

[0004] In view of the problems in the above or existing technologies where residual liquid easily drips onto the equipment surface or ground when the mixer is detached from the mixing tank, resulting in material waste, environmental pollution, and increased cleaning costs, this utility model is proposed.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a flipping collection mechanism, which includes a mixer and a mixing tank, wherein a collection box for collecting liquid dripping from the mixer is provided between the mixer and the mixing tank, a lifting component for driving the mixer to move longitudinally is provided on one side of the collection box, a downward flipping component for pushing the collection box to flip is provided at the upper end of the lifting component, and a guide component for guiding and limiting the collection box when it flips is provided at the lower end of the downward flipping component;

[0006] The cleaning mechanism includes a cleaning scraper that is slidably disposed in the inner cavity of the collection box, and the upper end of the cleaning scraper is provided with a sliding cleaning component for pushing the cleaning scraper to clean the liquid dripping into the inner cavity of the collection box.

[0007] As a preferred embodiment of the stirring device for efficiently mixing surfactants according to this utility model, the lifting assembly includes an outer frame capable of placing the stirring tank on its bottom surface, an electric push rod fixedly installed in the middle of the outer frame, and a lifting slide fixedly installed at the telescopic end of the electric push rod to fix the mixer. The lifting slide drives the mixer to lift and stir the mixture in the stirring tank through the electric push rod.

[0008] As a preferred embodiment of the stirring device for efficiently mixing surfactants according to this utility model, the pressing and flipping assembly includes fixed crossbars fixedly installed on both sides of the upper surface of one end of the outer frame of the mixer. The fixed crossbars are rotatably connected to the front end of the collection box at their lower ends. The first connecting rods are abutted against on the side surface of the first connecting rods away from the outer frame and are fixedly connected to the side walls of the lifting slide at one end of the mixing tank by a pressing rod. When the pressing rods move down with the lifting slide, they push the first connecting rods to rotate around the fixed crossbars, thereby pushing the front end of the collection box to flip downwards.

[0009] As a preferred embodiment of the stirring device for efficiently mixing surfactants according to this utility model, the guiding component includes vertical sliding grooves opened on both sides of the middle of one end of the outer frame of the collection box. T-shaped sliding grooves are opened in the middle of the side walls on both sides of the inner cavity of the vertical sliding grooves. T-shaped sliding rods are slidably arranged in the inner cavity of the T-shaped sliding grooves. A movable seat that is connected to the side walls on both sides of the rear end of the collection box is fixedly arranged between the two T-shaped sliding rods. A tension spring for pulling the movable seat to reset is fixedly arranged at the lower end of the inner cavity of the vertical sliding groove.

[0010] As a preferred embodiment of the stirring device for efficiently mixing surfactants according to this utility model, the sliding cleaning assembly includes sliding seats fixedly disposed on both sides of the upper end of the cleaning scraper. A connecting shaft is rotatably disposed on the upper end of the sliding seat, and a second connecting rod for pushing the cleaning scraper to scrape the inner cavity of the collection box is rotatably disposed on the other end of the connecting shaft. A fixing seat is rotatably disposed on the upper end of the second connecting rod and fixedly connected to the surface of the outer frame located on the upper opening side of the vertical sliding groove.

[0011] As a preferred embodiment of the stirring device for efficiently mixing surfactants according to this utility model, the sliding cleaning assembly further includes guide rods fixedly disposed on both sides of the upper end of the collection box. The guide rods have a guide groove in the middle that is movably connected to the sliding seat. The guide groove is used to limit the movement of the cleaning scraper when the sliding seat pushes it.

[0012] In a preferred embodiment of the stirring device for efficiently mixing surfactants according to this utility model, the second connecting rod is longer than the collection box, and the front end of the collection box is normally inclined outward.

[0013] The beneficial effects of this utility model's efficient stirring device for mixing surfactants are as follows:

[0014] 1. By setting up a collection box, the surfactant liquid that drips after the mixer finishes mixing can be effectively collected, avoiding the liquid from dripping directly onto the equipment surface or the ground and causing raw material waste. At the same time, the collected liquid can be discharged and recycled through the drain at the front of the collection box, reducing pollution to the production environment and reducing cleaning costs.

[0015] 2. The cleaning scraper in the cleaning mechanism, under the action of the sliding cleaning component, can automatically clean the residual liquid in the cavity of the collection box, ensuring that there is no liquid residue in the collection box. Combined with the collection box flipping function realized by the pressure flipping component and the guide component, the entire process of liquid collection and cleaning can be completed without manual intervention, simplifying the operation process and improving production efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of an overall stirring device for efficiently mixing surfactants.

[0018] Figure 2 This is a side cross-sectional schematic diagram of the flipping and collecting mechanism of a stirring device for efficiently mixing surfactants.

[0019] Figure 3 This is an enlarged schematic diagram of the flipping and collecting mechanism A of a stirring device for efficiently mixing surfactants.

[0020] Figure 4 This is a schematic diagram of the lifting component structure of a stirring device for efficiently mixing surfactants.

[0021] Figure 5 This is an enlarged schematic diagram of the sliding cleaning component A of a stirring device for efficiently mixing surfactants.

[0022] Figure 6 This is an enlarged schematic diagram of the sliding cleaning component B of a stirring device for efficiently mixing surfactants.

[0023] In the diagram: 10. Mixer; 11. Mixing tank; 12. Collection box; 13. Lifting assembly; 131. Outer frame; 132. Electric actuator; 133. Lifting slide; 14. Downward tilting assembly; 141. Fixed crossbar; 142. First connecting rod; 143. Downward pressure rod; 15. Guide assembly; 151. Vertical slide groove; 152. T-shaped slide groove; 153. T-shaped slide bar; 154. Moving seat; 155. Tension spring; 20. Cleaning scraper; 21. Sliding cleaning assembly; 211. Sliding seat; 212. Connecting shaft; 213. Second connecting rod; 214. Fixed seat; 215. Guide rod; 216. Guide groove. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Example 1, referring to Figures 1-4 This is the first embodiment of the present invention. This embodiment provides a stirring device for efficiently mixing surfactants, which can prevent the mixture from dripping onto the ground and causing pollution after the mixer stops stirring. It includes a tilting collection mechanism, which includes a mixer 10 and a mixing tank 11. A collection box 12 is provided between the mixer 10 and the mixing tank 11 for collecting the liquid dripped from the mixer 10. A lifting component 13 is provided on one side of the collection box 12 for driving the mixer 10 to move longitudinally. The lifting component 13 includes an outer frame 131 that can place the mixing tank 11 on its bottom surface. An electric push rod 132 is fixedly provided in the middle of the outer frame 131. A lifting slide 133 is fixedly provided at the telescopic end of the electric push rod 132 to fix the mixer 10. The lifting slide 133 drives the mixer 10 to lift and stir the mixture in the mixing tank 11 through the electric push rod 132.

[0026] Specifically, the electric actuator 132 in this device is preferably a Limtech electric actuator. The outer frame 131 can support the entire device, and the electric actuator 132 and the lifting slide 133 cooperate with each other to realize the smooth lifting and lowering of the mixer 10, thereby achieving stable mixing.

[0027] Furthermore, the upper end of the lifting assembly 13 is provided with a downward flipping assembly 14 for pushing the collection box 12 to flip. The downward flipping assembly 14 includes a fixed crossbar 141 fixedly installed on both sides of the upper surface of the outer frame 131 located at one end of the mixer 10. The fixed crossbar 141 is rotatably provided with a first connecting rod 142 at the end away from the outer frame 131, and the lower end of the fixed crossbar 142 is rotatably connected to the front end of the collection box 12. The side surface of the first connecting rod 142 away from the outer frame 131 is abutted by a downward pressing rod 143 fixedly connected to the side walls of the lifting slide 133 located at one end of the mixing tank 11. When the downward pressing rod 143 moves down with the lifting slide 133, it pushes the first connecting rod 142 to rotate around the fixed crossbar 141, thereby pushing the front end of the collection box 12 to flip downward.

[0028] The lifting slide 133 drives the downward pressing rod 143 to move downward and abut against the inclined surface of the first connecting rod 142, thereby pushing the first connecting rod 142 to rotate inward around the fixed crossbar 141. This pushes the collection box 12 backward, causing its rear end to move upward along the surface of the outer frame 131. The mixture collected inside the collection box 12 then slides downward under gravity into the drain outlet at the front end of the collection box 12 and is discharged through the pipe. The drain outlet and the pipe are connected as follows... Figure 1 Figure 4 As shown.

[0029] Preferably, the lower end of the pressing and flipping assembly 14 is provided with a guide assembly 15 for guiding and limiting the collection box 12 when it flips. The guide assembly 15 includes vertical sliding grooves 151 on both sides of the middle of one end of the collection box 12 on the outer frame 131. T-shaped sliding grooves 152 are provided in the middle of the side walls on both sides of the inner cavity of the vertical sliding groove 151. T-shaped sliding rods 153 are slidably arranged in the inner cavity of the T-shaped sliding groove 152. A movable seat 154 is fixedly arranged between the two T-shaped sliding rods 153 and is connected to the side walls on both sides of the rear end of the collection box 12. A tension spring 155 for pulling the movable seat 154 back to its original position is fixedly arranged at the lower end of the inner cavity of the vertical sliding groove 151.

[0030] It should be noted that the upper length of the vertical slide 151 is longer than the upward movement length of the collection box 12, and the collection box 12 is in an inclined state. When the front end of the collection box 12 is pushed downward, its rear end will flip under the limiting action of the moving seat 154, and rise smoothly under the cooperation of the T-shaped slide 152 and the T-shaped slide rod 153. During the return stroke, the T-shaped slide rod 153 can be pulled down to the limit under the action of the tension spring 155.

[0031] In use, firstly, the mixing tank 11 containing the mixture is placed on the platform at the bottom of the outer frame 131. Then, the electric actuator 132 is controlled to drive the mixer 10 downward via the lifting slide 133. As the lifting slide 133 moves downward, it drives the downward pressing rod 143 fixedly connected to it to move downward synchronously and abut against the upper surface of the first connecting rod 142. This pushes the first connecting rod 142 to rotate around the front end of the fixed crossbar 141. The lower end of the first connecting rod 142 will then push the collection box 1, which is set at an angle at the front end, to rotate. 2. At this time, the front end of the collection box 12 rotates around the rotatable connection with the first connecting rod 142, while its rear end simultaneously flips upward around the connection with the movable seat 154. Then, under the continuous push of the first connecting rod 142, the rear end of the collection box 12 will push the movable seat 154 upward through the T-shaped slide rod 153 along the T-shaped slide groove 152. At this time, the dripping mixture collected in the collection box 12 will slide down into the drain outlet set at the front end of the collection box 12 under the action of gravity and be discharged. The drain outlet of the collection box 12 is set with an inclined surface on one side. Figure 2 The diagram shows how to guide the mixing flow.

[0032] As the first link 142 continues to push, the lower surface of the collection box 12 will be in contact with the surface of the outer frame 131 and will avoid the downward path of the mixer 10. When the mixer 10 moves upward, the tension spring 155 will pull the moving seat 154 downward and push the collection box 12 to move in the opposite direction until it is reset, thereby collecting the mixture dripping from the mixer 10 after the mixing is finished.

[0033] Example 2, refer to Figures 5-6This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides a cleaning mechanism for a stirring device for efficiently mixing surfactants. It solves the problem of the collection box failing to completely remove the collected mixture, causing it to drip onto the ground during inversion. The cleaning mechanism includes a cleaning scraper 20 slidably disposed within the inner cavity of the collection box 12. A sliding cleaning assembly 21 is provided at the upper end of the cleaning scraper 20 for pushing the scraper 20 to clean the dripping liquid inside the collection box 12. The sliding cleaning assembly 21 includes sliding seats 211 fixedly disposed on both sides of the upper end of the cleaning scraper 20. A connecting shaft 212 is rotatably disposed at the upper end of the sliding seats 211. The other end of the connecting shaft 212 is rotatably provided with a second connecting rod 213 for pushing the cleaning scraper 20 to scrape the inner cavity of the collection box 12. The upper end of the second connecting rod 213 is rotatably provided with a fixed seat 214 that is fixedly connected to the surface of the outer frame 131 located on the upper opening side of the vertical slide groove 151. The sliding cleaning assembly 21 also includes guide rods 215 fixedly provided on both sides of the upper end of the collection box 12. The guide rods 215 have a guide groove 216 in the middle that is movably connected to the sliding seat 211. The guide groove 216 is used to limit the movement of the cleaning scraper 20 when the sliding seat 211 pushes it. The length of the second connecting rod 213 is longer than the length of the collection box 12. The front end of the collection box 12 is tilted outward in normal conditions.

[0034] Specifically, the inclined setting of the second link 213 allows the sliding seat 211 to be pushed upward when the junction of the collection box 12 and the moving seat 154 moves upward, thereby pushing the cleaning scraper 20 to push and scrape the mixture in the inner cavity of the collection box 12 toward the drain outlet at the front end of the collection box 12. Furthermore, the distance by which the fixed seat 214 protrudes from the surface of the outer frame 131 is greater than the width of the bottom surface of the collection box 12, so that it will not affect the flipping angle of the collection box 12.

[0035] In use, when the rear end of the collection box 12 is flipped upward under the push of the first connecting rod 142, it is limited by the fixed seat 214 and the second connecting rod 213. When the collection box 12 moves, the cleaning scraper 20 and the sliding seat 211 will move in the inner cavity of the collection box 12. When the cleaning scraper 20 moves in the inner cavity of the collection box 12, the guide groove 216 in the middle of the guide rod 215 provided on the upper part will guide the cleaning scraper 20 and the sliding seat 211. At the same time, it can ensure that the cleaning scraper 20 always fits against the bottom surface of the collection box 12 when it moves and scrapes in the collection box 12, thereby cleaning the mixture in the collection box 12.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A stirring device for efficiently mixing surfactants, characterized in that: include, The flipping collection mechanism includes a mixer (10) and a mixing tank (11). A collection box (12) for collecting liquid dripping from the mixer (10) is provided between the mixer (10) and the mixing tank (11). A lifting component (13) for driving the mixer (10) to move longitudinally is provided on one side of the collection box (12). A downward flipping component (14) for pushing the collection box (12) to flip is provided at the upper end of the lifting component (13). A guide component (15) for guiding and limiting the collection box (12) when it flips is provided at the lower end of the downward flipping component (14). The cleaning mechanism includes a cleaning scraper (20) slidably disposed in the inner cavity of the collection box (12), and the upper end of the cleaning scraper (20) is provided with a sliding cleaning component (21) for pushing the cleaning scraper (20) to clean the dripping liquid in the inner cavity of the collection box (12).

2. The stirring device for efficiently mixing surfactants as described in claim 1, characterized in that: The lifting assembly (13) includes an outer frame (131) that can place the mixing tank (11) on its bottom surface. An electric push rod (132) is fixedly installed in the middle of the outer frame (131). A lifting slide (133) for fixing the mixer (10) is fixedly installed at the telescopic end of the electric push rod (132). The lifting slide (133) drives the mixer (10) to lift and stir the mixture in the mixing tank (11) through the electric push rod (132).

3. The stirring device for efficiently mixing surfactants as described in claim 1, characterized in that: The downward flipping assembly (14) includes a fixed crossbar (141) fixedly mounted on both sides of the upper surface of the outer frame (131) at one end of the mixer (10). The fixed crossbar (141) is rotatably mounted with a first connecting rod (142) at the end away from the outer frame (131), the lower end of which is rotatably connected to the front end of the collection box (12). The first connecting rod (142) is abutted on the side surface away from the outer frame (131) with a downward pressing rod (143) fixedly connected to the side walls of the lifting slide (133) at one end of the mixing tank (11). When the downward pressing rod (143) moves down with the lifting slide (133), it pushes the first connecting rod (142) to rotate around the fixed crossbar (141) and thus pushes the front end of the collection box (12) to flip downward.

4. The stirring device for efficiently mixing surfactants as described in claim 1, characterized in that: The guide assembly (15) includes vertical sliding grooves (151) on both sides of the middle of one end of the collection box (12) on the outer frame (131). T-shaped sliding grooves (152) are provided in the middle of the side walls on both sides of the inner cavity of the vertical sliding groove (151). T-shaped sliding rods (153) are slidably arranged in the inner cavity of the T-shaped sliding grooves (152). A movable seat (154) that is connected to the side walls on both sides of the rear end of the collection box (12) is fixedly arranged between the two T-shaped sliding rods (153). A tension spring (155) for pulling the movable seat (154) to reset is fixedly arranged at the lower end of the inner cavity of the vertical sliding groove (151).

5. The stirring device for efficiently mixing surfactants as described in claim 1, characterized in that: The sliding cleaning assembly (21) includes sliding seats (211) fixedly disposed on both sides of the upper end of the cleaning scraper (20). A connecting shaft (212) is rotatably disposed on the upper end of the sliding seat (211). A second connecting rod (213) for pushing the cleaning scraper (20) to scrape the inner cavity of the collection box (12) is rotatably disposed on the other end of the connecting shaft (212). A fixing seat (214) is rotatably disposed on the upper end of the second connecting rod (213) and fixedly connected to the surface of the outer frame (131) located on the upper opening side of the vertical slide groove (151).

6. The stirring device for efficiently mixing surfactants as described in claim 1, characterized in that: The sliding cleaning assembly (21) also includes guide rods (215) fixedly disposed on both sides of the upper end of the collection box (12). The guide rods (215) have a guide groove (216) in the middle that is movably connected to the sliding seat (211). The guide groove (216) is used to limit the movement of the cleaning scraper (20) pushed by the sliding seat (211).

7. The stirring device for efficiently mixing surfactants as described in claim 5, characterized in that: The second link (213) is longer than the collection box (12), and the collection box (12) is normally tilted outward at its front end.