A practical training sorting device

Abstract

The utility model provides a kind of practical training sorting device, including sorting component, picking component, tray warehouse, conveying component, production line connection module and single station sorting module, conveying component includes the conveying belt one, conveying belt two being connected, sorting component is located on conveying belt one, for the machining piece of sorting detection product, unprocessed piece, picking component is located conveying belt one rear side, according to sorting result and is sorted to different tray with machining piece, unprocessed piece, tray warehouse is located conveying belt two rear side, with conveying belt two movable joint, for the warehouse of tray;Production line connection module is connected with conveying component, for the sorting practical training on production line, single station sorting module is arranged around picking component, for the sorting practical training in production line sorting workstation.The utility model sorts machining piece and unprocessed piece, and is conveyed to different working procedure, can reduce production stop, improves production efficiency;And set two kinds of practical training mode, and practical training teaching effect is better.

Description

Technical Field

[0001] This utility model relates to the field of practical training equipment technology, and in particular to a practical training sorting device. Background Technology

[0002] An electric motor is a device that converts electrical energy into mechanical energy. As a power source, electric motors play a vital role in modern manufacturing and are widely used. Furthermore, with technological advancements, the number of electric products is increasing, leading to a growing demand for corresponding electric motors. Therefore, achieving intelligent and automated operation of electric motors in modern production processes is a key development direction for electric motor manufacturing. This necessitates that students in related majors master electric motor manufacturing technologies during their studies.

[0003] In the manufacturing process of electric motors, the motor is composed of machined parts and unmachined parts. However, in current teaching methods, motor production is not carried out separately for machined and unmachined parts, resulting in frequent interruptions in the production cycle and affecting the production efficiency of the motor. Utility Model Content

[0004] The present invention aims to provide a training sorting device to overcome the shortcomings of the existing technology.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: a training sorting device, including a sorting component, a picking component, a pallet hopper, a conveying component, a production line connection module, and a single-station sorting module. The conveying component includes a first conveyor belt and a second conveyor belt connected to each other. The sorting component is located on the first conveyor belt and is used to sort processed and unprocessed parts of the product. The picking component is located behind the first conveyor belt and sorts the processed and unprocessed parts to different pallets according to the sorting results of the sorting component. The pallet hopper is located behind the second conveyor belt and is movably connected to the second conveyor belt for pallet retrieval. The production line connection module is connected to the conveying component and is used for sorting training on the production line. The single-station sorting module is arranged around the picking component and is used for sorting training within the sorting station of the production line.

[0006] Furthermore, in the aforementioned training sorting device, the second conveyor belt is also equipped with a coding and scanning component, which is located on the front and rear sides of the second conveyor belt opposite to the pallet storage.

[0007] Furthermore, in the aforementioned training sorting device, the production line connection module includes two transfer conveyors. The two transfer conveyors are arranged opposite each other at both ends of the conveying component. The pallet loaded with materials is transported by the transfer conveyor and conveyor belt one to the sorting component for sorting and detection. The picking component sorts the processed or unprocessed parts onto the empty pallet on conveyor belt two according to the sorting result of the sorting component.

[0008] Furthermore, in the aforementioned training sorting device, the single-station sorting module includes a single-station material storage, a material box recycling storage, and a single-station operating table. The single-station material storage is used to store product materials, the material box recycling storage is located on one side of the picking component and is used to store empty material boxes, and the single-station operating table is located on the other side of the picking component and is used to assist in the single-station sorting operation.

[0009] Furthermore, in the above-mentioned training sorting device, the sorting component includes a sorting bracket and a sorting camera. The sorting bracket is fixed on a conveyor belt and has a sorting camera at its upper end. The upper end of the sorting bracket is also provided with a linear guide rail assembly that can drive the sorting camera to move up and down.

[0010] Furthermore, in the aforementioned training sorting device, the picking component includes a robot and a quick-change bracket. The robot is located behind the first conveyor belt and has a gripper tool at its end. Multiple grippers are provided and placed on the quick-change bracket, which is located between the robot and the first conveyor belt.

[0011] Compared with the prior art, the advantages of this utility model are: the utility model has a simple structure, and by sorting processed parts and unprocessed parts and conveying them to the corresponding different processes, it can reduce production downtime and improve production efficiency; moreover, it sets up two training modes, making the functions richer and the training effect better. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of the training sorting device of this utility model;

[0014] Figure 2 This is a schematic diagram of the sorting component structure of the training sorting device of this utility model;

[0015] In the diagram: 1. Sorting assembly; 11. Sorting bracket; 12. Sorting camera; 13. Linear guide rail assembly;

[0016] 2. Picking assembly; 21. Robot; 22. Quick-change bracket;

[0017] 3. Palletized material storage;

[0018] 4. Conveying assembly; 41. Conveyor belt one; 42. Conveyor belt two;

[0019] 5. Production line connection module; 51. Transfer conveyor;

[0020] 6. Single-station sorting module; 61. Single-station material storage; 62. Material box recycling storage; 63. Single-station control panel;

[0021] 7. Encoding and scanning component. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] like Figure 1 , 2 As shown, a training sorting device includes a sorting component 1, a picking component 2, a pallet hopper 3, a conveying component 4, a production line connection module 5, and a single-station sorting module 6. The conveying component 4 includes a first conveyor belt 41 and a second conveyor belt 42 connected to each other. The sorting component 1 is located on the first conveyor belt 41 and is used to sort processed and unprocessed parts of the product. The picking component 2 is located behind the first conveyor belt 41 and sorts the processed and unprocessed parts to different pallets according to the sorting results of the sorting component 1. The pallet hopper 3 is located behind the second conveyor belt 42 and is movably connected to the second conveyor belt 42 for pallet retrieval. The production line connection module 5 is connected to the conveying component 4 and is used for sorting training on the production line. The sorting device is connected to the production line through the production line connection module 5. The single-station sorting module 6 is arranged around the picking component 2 and is used for sorting training within the sorting station of the production line.

[0025] like Figure 1 As shown, the second conveyor belt 42 is also equipped with a coding and scanning component 7, which is located opposite to the pallet storage 3 on the front and rear sides of the second conveyor belt 42. The coding and scanning component 7 includes a scanning bracket and a scanner. The scanning bracket is fixed on the second conveyor belt 42, and the scanner is located on its top.

[0026] In the above structure, such as Figure 1 , 2As shown, the sorting assembly 1 includes a sorting bracket 11 and a sorting camera 12. The sorting bracket 11 is fixed on the conveyor belt 41, and the sorting camera 12 is mounted on its upper end. The upper end of the sorting bracket 11 also has a linear guide rail assembly 13 that drives the sorting camera 12 to move up and down. Depending on the workpiece size, the sorting camera 12 moves up and down via the linear guide rail assembly 13 to focus, adapting to the sorting and inspection of different workpieces and offering good flexibility.

[0027] like Figure 1 As shown, the picking assembly 2 includes a robot 21 and a quick-change bracket 22. The robot 21 is located behind the conveyor belt 41, and its end is equipped with a gripper tool. Multiple grippers are provided and placed on the quick-change bracket 22. The quick-change bracket 22 is located between the robot 21 and the conveyor belt 41.

[0028] like Figure 1 As shown, the pallet storage unit 3 includes an outer frame and a lifting pneumatic assembly located within the outer frame. The outer frame has multiple storage positions for pallets. The lifting pneumatic assembly is movably connected to conveyor belt 42 for pallet retrieval. Specifically, during retrieval, the lifting pneumatic assembly connects to conveyor belt 42, and the pallet is retrieved onto conveyor belt 42 for sorting and positioning by robot 21.

[0029] like Figure 1 As shown, the production line connection module 5 includes two transfer conveyors 51, which are positioned opposite each other at both ends of the conveying component 4. Pallets loaded with materials are transported via the transfer conveyors 51 and conveyor belt 41 to the sorting component 1 for sorting and inspection. These pallets can be transported to the next sorting station on the production line. The picking component 2 sorts processed or unprocessed parts onto empty pallets on conveyor belt 42 based on the sorting results from the sorting component 1. These empty pallets are then removed from the pallet warehouse. Pallets loaded with processed parts and pallets loaded with unprocessed parts are then scanned and transported via conveyor belt 42 and transfer conveyors 51 to different processes. This invention sorts processed and unprocessed parts and transports them to corresponding processes, allowing the production processes of processed and unprocessed parts to proceed simultaneously, reducing production downtime and improving production efficiency.

[0030] like Figure 1As shown, the single-station sorting module 6 includes a single-station material storage 61, a material box recycling storage 62, and a single-station operating platform 63. The single-station material storage 61 is used to store product materials. The material box recycling storage 62 is located on one side of the picking component 2 and is used to store empty material boxes. The single-station operating platform 63 is located on the other side of the picking component 2 and is used to assist in the single-station sorting operation. Specifically, during in-station sorting training, empty material boxes are picked up and placed on the single-station operating platform 63, and product materials from the single-station material storage 61 are placed into the material boxes located on the single-station operating platform 63. Then, the material boxes loaded with product materials are transported by the picking component 2 to the sorting component 1 for sorting and detection. The picking component 2 sorts processed and unprocessed parts according to the sorting results of the sorting component 1 and places them at different positions on the empty pallets on the second conveyor belt 42. After sorting, empty material boxes are picked up and placed in the material box recycling storage. During in-station sorting training, Robot 21 can not only sort processed and unprocessed parts, but also load and unload product materials and material boxes. Through in-station sorting training, different sorting training modes are demonstrated, making the functions richer and the training effect better.

[0031] This utility model has a simple structure. By sorting processed and unprocessed parts and conveying them to the corresponding different processes, it can reduce production downtime and improve production efficiency. In addition, it has two training modes, making its functions richer and its training and teaching effects better.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A training sorting device, characterized in that: The system includes a sorting component, a picking component, a pallet hopper, a conveying component, a production line connection module, and a single-station sorting module. The conveying component includes two connected conveyor belts, and the sorting component is located on conveyor belt one for sorting and inspecting processed and unprocessed parts of the product. The picking component is located behind conveyor belt one and sorts processed and unprocessed parts to different pallets based on the sorting results. The pallet hopper is located behind conveyor belt two and is movably connected to it for pallet retrieval. The production line connection module is connected to the conveying component and is used for sorting training on the production line. The single-station sorting module is arranged around the picking component and is used for sorting training within the sorting station on the production line.

2. The training sorting device according to claim 1, characterized in that: The second conveyor belt is also equipped with a coding and scanning component, which is located on the front and rear sides of the second conveyor belt, opposite to the pallet storage.

3. The training sorting device according to claim 2, characterized in that: The production line connection module includes two transfer conveyors, which are arranged opposite each other at both ends of the conveying component. The pallets loaded with materials are transported by the transfer conveyors and conveyor belt one to the sorting component for sorting and detection. The picking component sorts the processed or unprocessed parts onto the empty pallets on conveyor belt two according to the sorting results of the sorting component.

4. The training sorting device according to claim 2, characterized in that: The single-station sorting module includes a single-station material storage, a material box recycling storage, and a single-station operating table. The single-station material storage is used to store product materials. The material box recycling storage is located on one side of the picking component and is used to store empty material boxes. The single-station operating table is located on the other side of the picking component and is used to assist in the single-station sorting operation.

5. The training sorting device according to any one of claims 1-4, characterized in that: The sorting component includes a sorting bracket and a sorting camera. The sorting bracket is fixed on a conveyor belt and has a sorting camera at its upper end. The upper end of the sorting bracket is also provided with a linear guide rail assembly that can drive the sorting camera to move up and down.

6. The training sorting device according to any one of claims 1-4, characterized in that: The picking assembly includes a robot and a quick-change bracket. The robot is located behind the first conveyor belt and has a gripper tool at its end. Multiple grippers are placed on the quick-change bracket, which is located between the robot and the first conveyor belt.

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