Metal chip cleaning device for bearing machining

By introducing cleaning and chip removal components into the bearing processing equipment, and using magnetic plates to automatically attract and scrape off metal chips, the problem of difficult-to-remove metal chips after bearing cleaning is solved, realizing automated cleaning and improving cleaning efficiency and safety.

CN224487033UActive Publication Date: 2026-07-14CHANGZHOU WUJIN HUANYU BEARING

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU WUJIN HUANYU BEARING
Filing Date
2025-07-08
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In the current bearing processing, metal shavings are difficult to remove automatically after cleaning, and the cleaning process is cumbersome and somewhat dangerous.

Method used

A metal shavings cleaning device including a cleaning component and a shavings removal component was designed. The device automatically attracts metal shavings using a magnetic plate and removes the attracted metal shavings using a scraper, thus achieving automated cleaning.

Benefits of technology

It has enabled automated cleaning of metal shavings after bearing cleaning, reducing the tediousness and danger of manual operation and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to bearing processing technical field, and disclose a metal scrap cleaning device for bearing processing, including the cleaning tank, the one side of cleaning tank is provided with the valve, is provided with the cleaning mechanism on the cleaning tank, and the cleaning mechanism can automatically clean the metal scrap of cleaning tank, the cleaning mechanism includes cleaning assembly and removes the component, cleaning assembly sets up at the top of cleaning tank, is used to clean the metal scrap inside the cleaning tank, removes the component and sets up at one end of cleaning tank, is used to clean the metal scrap collection after bearing cleaning, through setting up cleaning assembly and removing the component on the cleaning tank, not only can through magnet plate automatic metal scrap in the cleaning tank magnetism adsorption treatment, also is convenient through the metal scrap scraping of scraper on magnet plate to scrape off the treatment, thereby being convenient for automatic metal scrap treatment that the bearing washes after remaining in the cleaning tank.
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Description

Technical Field

[0001] This utility model relates to the field of bearing processing, specifically to a metal chip cleaning device for bearing processing. Background Technology

[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support rotating mechanical bodies, reduce the coefficient of friction during their movement, and ensure their rotational precision. According to the different frictional properties of moving elements, bearings can be divided into two main categories: rolling bearings and sliding bearings. Among them, rolling bearings have been standardized and serialized. During the manufacturing process of bearings, it is necessary to clean the metal shavings on the surface of the bearing.

[0003] After the existing bearings are cleaned, metal shavings remain in the cleaning box. When cleaning, workers need to clean the shavings in the processing box. Because the metal shavings are small and sharp, the cleaning process is tedious and has a certain degree of danger.

[0004] Therefore, it is necessary to propose a metal chip cleaning device for bearing processing. Utility Model Content

[0005] The purpose of this invention is to provide a metal chip cleaning device for bearing processing, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A metal shavings cleaning device for bearing processing, comprising a cleaning tank, wherein a valve is installed on one side of the cleaning tank, characterized in that:

[0008] The cleaning box is equipped with a cleaning mechanism that can automatically remove metal shavings from the cleaning box.

[0009] The cleaning mechanism includes a cleaning component and a chip removal component;

[0010] The cleaning component is located at the top of the cleaning tank and is used to clean metal shavings inside the tank.

[0011] The chip removal assembly is located at one end of the cleaning tank and is used to clean and collect metal chips after the bearing is cleaned.

[0012] Preferably, the cleaning assembly includes a guide groove and a first support base, and guide grooves are provided on the top of both sides of the cleaning tank, and the first support base is slidably disposed on the top of the cleaning tank;

[0013] Preferably, support wheels are installed at the bottom of both ends of the first support base, and the support wheels are guided to move within the guide groove;

[0014] Preferably, a first support plate is rotatably mounted on the inner side of the first support base, a magnet plate is fixedly connected to the lower end of the first support plate, a geared motor is mounted on one end of the first support base, and the output end of the geared motor is connected to the first support plate;

[0015] Preferably, the first support plate has grooves on both sides, and a first connecting shaft is fixedly installed inside the grooves. The inner wall of the first support plate has a through hole, and a second connecting shaft is fixedly installed inside the through hole.

[0016] Preferably, a second support plate is fixedly installed at one end of the cleaning tank, and a hydraulic cylinder is installed on the second support plate. The output end of the hydraulic cylinder is connected to the first support seat.

[0017] Preferably, the chip removal assembly includes a support frame, a second support base, and a scraper. The support frame is bolted to one end of the cleaning tank, the second support base is fixedly mounted on the top of the support frame, and the scraper is bolted to the inside of the second support base.

[0018] Preferably, a chip collection box is installed on the inner side of the support frame, and an inclined plate is provided inside the chip collection box.

[0019] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0020] By setting cleaning components and chip removal components on the cleaning box, not only can the metal chips inside the cleaning box be magnetically attracted and processed automatically by the magnetic plate, but the metal chips on the magnetic plate can also be scraped off by the scraper, thus facilitating the automatic processing of the metal chips remaining after the bearings are cleaned in the cleaning box. Attached Figure Description

[0021] Figure 1 Schematic diagram of a metal chip cleaning device used in bearing machining Figure 1 ;

[0022] Figure 2 Schematic diagram of a metal chip cleaning device used in bearing machining Figure 2 ;

[0023] Figure 3 Schematic diagram of a metal chip cleaning device used in bearing machining Figure 3 ;

[0024] Figure 4 This is a schematic diagram showing the installation of the magnet plate in a metal chip cleaning device used for bearing processing.

[0025] Figure 5 This is a structural diagram of the chip removal component in a metal chip cleaning device used for bearing machining.

[0026] Explanation of reference numerals in the attached drawings: 1. Cleaning tank; 11. Valve; 2. Cleaning assembly; 21. Guide groove; 22. First support base; 23. First support plate; 231. Groove; 232. Through hole; 233. First connecting shaft; 234. Second connecting shaft; 24. Magnet plate; 25. Gear motor; 26. Support wheel; 27. Second support plate; 28. Hydraulic cylinder; 3. Chip removal assembly; 31. Support frame; 32. Chip collection box; 33. Second support base; 34. Scraper; 35. Inclined plate; 100. Cleaning mechanism. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0029] like Figures 1-5 ;

[0030] A metal shavings cleaning device for bearing processing includes a cleaning tank 1, a valve 11 installed on one side of the cleaning tank 1, and a cleaning mechanism 100 installed on the cleaning tank 1. The cleaning mechanism 100 can automatically clean the metal shavings from the cleaning tank. The cleaning mechanism 100 includes a cleaning component 2 and a chip removal component 3. The cleaning component 2 is located at the top of the cleaning tank 1 and is used to clean the metal shavings inside the cleaning tank 1. The chip removal component 3 is located at one end of the cleaning tank 1 and is used to clean and collect the metal shavings after the bearing is cleaned. By installing the cleaning component and the chip removal component on the cleaning tank, not only can the metal shavings inside the cleaning tank be magnetically adsorbed automatically by the magnetic plate, but the metal shavings on the magnetic plate can also be scraped off by the scraper, thus facilitating the automatic treatment of the metal shavings remaining in the cleaning tank after the bearing is cleaned.

[0031] Furthermore, the cleaning component 2 includes guide grooves 21 and a first support base 22. Guide grooves 21 are provided on the top of both sides of the cleaning tank 1. The guide grooves 21 are used to guide the movement of the support wheels 26. The first support base 22 is slidably disposed on the top of the cleaning tank 1. The first support base 22 is used to support and install the first support plate 23 and the reduction motor 25. Support wheels 26 are installed on the bottom of both ends of the first support base 22. The support wheels 26 are used to support the movement of the first support base 22. The bottom of the first support base 22 does not contact the top of the cleaning tank 1 to avoid damage to the first support base 22. Wear occurs, and the support wheel 26 moves within the guide groove 21. A first support plate 23 is rotatably mounted on the inner side of the first support base 22. The first support plate 23 supports the magnetic plate 24. The first support plate 23 is non-magnetic, and the lower end of the first support plate 23 is fixedly connected to the magnetic plate 24. Neither the first support plate 23 nor the magnetic plate 24 contacts the inner wall of the cleaning tank 1. By changing the position of the magnetic plate 24, the metal shavings inside the cleaning tank 1 are magnetically attracted by the magnetic plate 24. A reduction motor 25 is mounted on one end of the first support base 22, and the reduction motor 25 drives the first support plate 26. A support plate 23 rotates 90 degrees, and a reduction motor 25 rotates only 90 degrees each time in either the forward or reverse direction to ensure the accuracy of the first support plate 23 after rotation. The output end of the reduction motor 25 is connected to the first support plate 23, which drives the magnet plate 24 to rotate. Grooves 231 are provided on both sides of the first support plate 23 to facilitate the falling off of metal shavings from the top of the first support plate 23. A first connecting shaft 233 is fixedly installed on the inner side of the groove 231 to increase the strength of the groove 231. A through-hole is provided on the inner wall of the first support plate 23. Hole 232, through hole 232 facilitates the falling of metal shavings from the top of the first support plate 23. A second connecting shaft 234 is fixedly installed inside the through hole 232. The second connecting shaft 234 is used to increase the strength of the through hole 232. A second support plate 27 is fixedly installed at one end of the cleaning box 1. The second support plate 27 is used to support the installation of the hydraulic cylinder 28. A switch for the hydraulic cylinder 28 is provided on the second support plate 27. The hydraulic cylinder 28 is installed on the second support plate 27. The output end of the hydraulic cylinder 28 is connected to the first support seat 22. The hydraulic cylinder 28 is used to push and pull the first support seat 22.

[0032] Furthermore, the chip removal assembly 3 includes a support frame 31, a second support base 33, and a scraper 34. The support frame 31 is bolted to one end of the cleaning tank 1. The support frame 31 supports the second support base 33, which is fixedly installed on the top of the support frame 31. The second support base 33 supports the scraper 34, which is bolted to the inside of the second support base 33. The scraper 34 can be disassembled and replaced. When the magnetic plate 24 is inserted into the scraper 34, the scraper 34 will scrape off the metal chips adsorbed on the surface of the magnetic plate 24. A chip collection box 32 is installed on the inner side of the support frame 31. An inclined plate 35 is provided inside the chip collection box 32. The chip collection box 32 is used to catch the scraped metal chips, which slide down through the inclined plate 35 for easy collection.

[0033] The working principle of this utility model is as follows: The first support plate 23 and the magnetic plate 24 are arranged longitudinally. The first support base 22 is pushed and pulled by the hydraulic cylinder 28. The first support base 22 moves the first support plate 23 and the magnetic plate 24 inside the cleaning tank 1. The magnetic plate 24 magnetically attracts the bearings inside the cleaning tank 1 to clean the fallen metal shavings. Then, the first support plate 23 is driven to rotate 90 degrees by the reduction motor 25, so that the first support plate 23 and the magnetic plate 24 are set horizontally. After the magnetic plate 24 is rotated horizontally, it is in the same plane as the inside of the scraper 34. The hydraulic cylinder 28 pushes the first support base 22 again, so that the magnetic plate 24 can be inserted into the scraper 34. At the same time as the magnetic plate 24 is inserted, the scraper 34 will scrape off the metal shavings adsorbed on the surface of the magnetic plate 24. The magnet at the top of the magnetic plate 24 will push backward and then fall through the through hole 232 and the groove 231 on the first support plate 23 respectively. The scraped metal shavings fall into the chip collection box 32 below and slide down through the inclined plate 35 for easy collection.

[0034] In summary, by equipping the cleaning box with cleaning and chip removal components, not only can the metal chips inside the cleaning box be automatically magnetically attracted and processed by the magnetic plate, but the metal chips on the magnetic plate can also be easily scraped off by the scraper, thus facilitating the automatic processing of metal chips remaining after the bearings are cleaned inside the cleaning box.

[0035] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A metal shavings cleaning device for bearing processing, comprising a cleaning tank (1), wherein a valve (11) is installed on one side of the cleaning tank (1), characterized in that: The cleaning box (1) is equipped with a cleaning mechanism (100), which can automatically clean the metal shavings from the cleaning box (1); The cleaning mechanism (100) includes a cleaning component (2) and a chip removal component (3); The cleaning component (2) is located on top of the cleaning tank (1) and is used to clean the metal shavings inside the cleaning tank (1); The chip removal assembly (3) is located at one end of the cleaning box (1) and is used to clean and collect metal chips after the bearing is cleaned. The cleaning component (2) includes a guide groove (21) and a first support base (22). The top of both sides of the cleaning tank (1) are provided with guide grooves (21), and the first support base (22) is slidably disposed on the top of the cleaning tank (1). Support wheels (26) are installed at the bottom of both ends of the first support base (22), and the support wheels (26) move within the guide groove (21); The first support plate (23) is rotatably mounted on the inner side of the first support base (22). The lower end of the first support plate (23) is fixedly connected to the magnet plate (24). A geared motor (25) is installed at one end of the first support base (22). The output end of the geared motor (25) is connected to the first support plate (23). The first support plate (23) has grooves (231) on both sides, and a first connecting shaft (233) is fixedly installed on the inner side of the grooves (231). The inner wall of the first support plate (23) has a through hole (232), and a second connecting shaft (234) is fixedly installed on the inner side of the through hole (232). A second support plate (27) is fixedly installed at one end of the cleaning tank (1), and a hydraulic cylinder (28) is installed on the second support plate (27). The output end of the hydraulic cylinder (28) is connected to the first support seat (22). The chip removal assembly (3) includes a support frame (31), a second support base (33), and a scraper (34). The support frame (31) is bolted to one end of the cleaning tank (1), the second support base (33) is fixedly installed on the top of the support frame (31), and the scraper (34) is bolted to the inside of the second support base (33). A chip collection box (32) is installed on the inner side of the support frame (31), and an inclined plate (35) is provided inside the chip collection box (32).