A support for a vehicle-mounted auxiliary radar system

By designing a vehicle-mounted auxiliary radar system bracket using casting, stamping, and welding technology, the problems of excessive weight and limited functionality of existing vehicle-mounted radar brackets have been solved. This design achieves lightweighting and multi-functional integration, improving the efficiency of modular vehicle layout.

CN224490895UActive Publication Date: 2026-07-14TAI YUAN SAN GAO ENERGY RESOURCES DEV LTD CO

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAI YUAN SAN GAO ENERGY RESOURCES DEV LTD CO
Filing Date
2025-07-22
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing vehicle radar brackets are heavy, bulky, and have limited functionality, which is not conducive to modular vehicle layout and production.

Method used

The vehicle-mounted auxiliary radar system bracket is designed using casting, stamping and welding technology. It includes a main crossbeam, side brackets and middle bracket, integrating multiple functional parts. The weight is reduced by using weight-reducing through holes and groove structures, and multiple assembly functions are integrated.

Benefits of technology

It significantly reduced the weight of the bracket by 44.4%, while also enabling the integration of multiple control systems and improving the efficiency of the vehicle's modular layout.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224490895U_ABST
    Figure CN224490895U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of automobile auxiliary driving system accessory, disclose a kind of vehicle-mounted auxiliary radar system support, specific technical solutions are as follows: including main crossbeam, two ends of main crossbeam are symmetrically equipped with two side supports, and two side supports are connected with the corresponding side frame end head respectively;The middle part of main crossbeam is welded with intermediate support, and intermediate support is connected with radar;The side of main crossbeam is welded with loudspeaker fixed support, and electric loudspeaker is connected on loudspeaker fixed support;The utility model carries three major control systems of lane deviation, vehicle distance early warning and vehicle body stability control, realizes the integration of multiple assembly functions;The utility model is changed from traditional forge piece to cast punch and welding, and the weight is reduced from 18kg to 10kg, compared with casting structure, and the weight is reduced by 44.4%;The welding technology of the utility model is automatically welded fixed using welding robot, to ensure the stable product quality after welding;The utility model whole structure design is reasonable, and good in commonality, can be widely applied.
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Description

Technical Field

[0001] This utility model belongs to the technical field of automotive driver assistance system accessories, specifically relating to a bracket for an in-vehicle intelligent network L4 auxiliary radar system. Background Technology

[0002] With the development of my country's social economy, automobiles, as a means of transportation, are becoming a rapidly developing industry. The number of cars is increasing, and so are the traffic accidents. More than 90% of these accidents are caused by car collisions, resulting in damage to vehicles and property, or even injuries and fatalities. Traffic accidents have become a major social problem and a focus of widespread public concern and eager anticipation for significant breakthroughs in improving living standards. To address these issues, installing radar, cameras, and other detection equipment, combined with intelligent control systems such as lane departure warning systems, distance warning systems, and vehicle stability control systems, can significantly reduce the accident rate. However, existing vehicle radar systems mostly use forged parts, which are heavy and bulky. Furthermore, current vehicle radar brackets have limited functionality, hindering modular vehicle layout and production. Utility Model Content

[0003] To address the technical problems existing in the prior art, this utility model provides a vehicle-mounted auxiliary radar system bracket, which can integrate multiple functional components, greatly reducing the weight of the bracket and providing stable control for the overall control system.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a vehicle-mounted auxiliary radar system bracket, including a main crossbeam, two side brackets symmetrically installed at both ends of the main crossbeam, and the two side brackets are respectively connected to the corresponding vehicle frame ends; a middle bracket is welded to the middle of the main crossbeam, and the middle bracket is connected to the radar; a horn fixing bracket is welded to one side of the main crossbeam, and an electric horn is connected to the horn fixing bracket.

[0005] The side support includes a front base, one end of which is connected to the main crossbeam. An annular groove is left between the front base and the main crossbeam. The other end of the front base is connected to a first connecting base, a second connecting base, and a third connecting base. The second connecting base is located between the first connecting base and the third connecting base.

[0006] The first connecting base is provided with four first bases. Adjacent first bases are connected by arc-shaped connecting sections. The arc-shaped connecting sections between adjacent first bases are all concave structures. The first base is a cylindrical structure and has a first connecting through hole. To reduce the weight of the first connecting base while ensuring its structural strength, two first weight-reducing through holes are provided on the first connecting base. The first weight-reducing through holes follow the structural arrangement of the first connecting base and are approximately triangular through holes.

[0007] To reduce the weight of the second connecting base while ensuring its structural strength, weight-reducing grooves are provided on both sides of the second connecting base. The inner corners of the weight-reducing grooves are rounded, and the weight-reducing grooves on both sides are arranged symmetrically.

[0008] The third connecting base is provided with two third bases, each with a cylindrical structure and a third through hole. The third connecting base is provided with a trailer hook hole, which can be connected to a trailer hook. In order to reduce the weight of the third connecting base while ensuring its structural strength, a third weight-reducing through hole is provided on the third connecting base. There are two connecting through holes on the third connecting base.

[0009] The intermediate support includes a positioning plate, one end of which has a raised groove, and the other end of which has a tail plate, which is welded to the main crossbeam. One side of the positioning plate has a first ear plate, the first outward flange of which is welded to the main crossbeam. The other side of the positioning plate has a second ear plate, the length of which is less than that of the first ear plate, and the second outward flange of which is welded to the main crossbeam. The first ear plate, the second ear plate, the positioning plate and the main crossbeam form a semi-enclosed structure. A square weight-reducing through hole is opened in the middle of the positioning plate.

[0010] The horn mounting bracket and the intermediate bracket are located on both sides of the main crossbeam. The horn mounting bracket has a horn connection hole, and the bolt passes through the horn connection hole to connect to the electric horn.

[0011] The outer side of the second connecting base is provided with a first concave arc segment. One end of the first concave arc segment is connected to the first connecting base, and the other end of the first concave arc segment is connected to the third connecting base. The lateral width of the second connecting base is smaller than the lateral width of the first connecting base, and the lateral width of the second connecting base is smaller than the lateral width of the third connecting base.

[0012] To avoid stress concentration, the inner corners of the two first weight-reducing through holes are rounded, the inner corners of the third weight-reducing through hole are rounded, and the inner corners of the square weight-reducing through hole are rounded.

[0013] The two third bases are connected by a second concave arc segment. One of the third bases is connected to the base through the third concave arc segment. While ensuring the structural strength of the third connecting base, the weight of the third connecting base is further reduced.

[0014] Compared with the prior art, the specific advantages of this utility model are as follows: This utility model connects to both ends of the front frame of the vehicle body by arranging two side brackets, and arranges a middle bracket and a horn fixing bracket on the main crossbeam. It is equipped with three major control systems: lane departure warning, distance warning and vehicle stability control, realizing the integration of multiple assembly functions; This utility model changes from traditional forging to casting and stamping welding, reducing the weight from 18kg to 10kg, which is 44.4% lighter than the original casting structure; The welding technology of this utility model adopts automatic welding and fixing by welding robots, ensuring the stable quality of the welded product; The overall structural design of this utility model is reasonable, with good versatility, and can be widely promoted and applied. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present invention.

[0016] Figure 2 This is the front view of the present invention.

[0017] Figure 3 This is a rear view of the present invention.

[0018] Figure 4 This is a top view of the present invention.

[0019] In the diagram, 1 is the main crossbeam, 2 is the side support, 21 is the base, 22 is the first connecting base, 221 is the first base, 222 is the first weight-reducing through hole, 23 is the second connecting base, 231 is the weight-reducing groove, 24 is the third connecting base, 241 is the third base, 242 is the trailer hook hole, 243 is the third weight-reducing through hole, 244 is the connecting through hole, 245 is the second concave arc segment, 246 is the third concave arc segment, 25 is the first concave arc segment, 3 is the intermediate support, 31 is the positioning plate, 32 is the slide groove, 33 is the tail plate, 34 is the first ear plate, 35 is the second ear plate, 36 is the first outward-facing edge, 37 is the second outward-facing edge, 38 is the square weight-reducing through hole, 4 is the horn fixing bracket, and 41 is the horn connecting hole. Detailed Implementation

[0020] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0021] like Figure 1-4As shown, a vehicle-mounted auxiliary radar system bracket includes a main crossbeam 1, with two side brackets 2 symmetrically installed at both ends of the main crossbeam 1, and the two side brackets 2 are respectively connected to the corresponding vehicle frame ends; a middle bracket 3 is welded to the middle of the main crossbeam 1, and the middle bracket 3 is connected to the radar; a horn fixing bracket 4 is welded to one side of the main crossbeam 1, and an electric horn is connected to the horn fixing bracket 4.

[0022] The side support 2 includes a front base 21. One end of the front base 21 is connected to the main crossbeam 1. An annular groove is left between the front base 21 and the main crossbeam 1. The other end of the front base 21 is connected to the first connecting base 22, the second connecting base 23 and the third connecting base 24. The second connecting base 23 is located between the first connecting base 22 and the third connecting base 24.

[0023] The first connecting base 22 is provided with four first bases 221. Adjacent first bases 221 are connected by arc-shaped connecting sections, all of which are concave structures. The first base 221 is a cylindrical structure and has a first connecting through hole 244. To reduce the weight of the first connecting base 22 while ensuring its structural strength, two first weight-reducing through holes 222 are provided on the first connecting base 22. The first weight-reducing through holes 222 conform to the structural arrangement of the first connecting base 22 and are approximately triangular through holes. During installation, bolts pass through the corresponding first connecting through holes 244 on the first base 221 and are connected to the end of the frame. The main crossbeam 1 is arranged horizontally.

[0024] To reduce the weight of the second connecting base 23 while ensuring its structural strength, the second connecting base 23 is provided with weight-reducing grooves 231 on both sides. The weight-reducing grooves 231 are approximately triangular in structure, and the inner corners of the weight-reducing grooves 231 are rounded. The weight-reducing grooves 231 on both sides are symmetrically arranged.

[0025] The third connecting base 24 has two third bases 241, each with a cylindrical structure and a third through hole. The third connecting base 24 has a trailer hook hole 242 for connection to a trailer hook. To reduce the weight of the third connecting base 24 while maintaining its structural strength, it has a third weight-reducing through hole 243 and two connecting through holes 244. During installation, bolts pass through the corresponding third connecting through holes 244 on the third connecting base 24 and connect to the end of the vehicle frame.

[0026] The intermediate support 3 includes a positioning plate 31. One end of the positioning plate 31 has a raised groove 32, and the other end has a tail plate 33, which is welded to the main crossbeam 1. One side of the positioning plate 31 has a first ear plate 34, and the first outward flange 36 of the first ear plate 34 is welded to the main crossbeam 1. The other side of the positioning plate 31 has a second ear plate 35, the length of which is less than the length of the first ear plate 34. The second outward flange 37 of the second ear plate 35 is welded to the main crossbeam 1. The first ear plate 34, the second ear plate 35, the positioning plate 31, and the main crossbeam 1 form a semi-enclosed structure. The radar enters the positioning plate 31 along the groove 32 and is finally fixed to the positioning plate 31 with bolts. To reduce the weight of the positioning plate 31 while ensuring its structural strength, a square weight-reducing through hole 38 is opened in the middle of the positioning plate 31, and multiple small weight-reducing holes are also opened on the positioning plate 31.

[0027] The horn fixing bracket 4 and the intermediate bracket 3 are respectively placed on both sides of the main crossbeam 1. The horn fixing bracket 4 has a horn connection hole 41, and the bolt passes through the horn connection hole 41 to connect with the electric horn.

[0028] A first concave arc-shaped segment 25 is arranged on the outer side of the second connecting base 23. One end of the first concave arc-shaped segment 25 is connected to the first connecting base 22, and the other end of the first concave arc-shaped segment 25 is connected to the third connecting base 24. The lateral width of the second connecting base 23 is smaller than the lateral width of the first connecting base 22, and the lateral width of the second connecting base 23 is smaller than the lateral width of the third connecting base 24.

[0029] To avoid stress concentration, the inner corners of the two first weight-reducing through holes 222 are rounded, the inner corners of the third weight-reducing through hole 243 are rounded, and the inner corners of the square weight-reducing through hole 38 are rounded.

[0030] The two third bases 241 are connected by a second concave arc segment 245, and one of the third bases 241 is connected to the front base 21 by a third concave arc segment 246. While ensuring the structural strength of the third connecting base 24, the weight of the third connecting base 24 is further reduced.

[0031] This utility model connects two side supports 2 to both ends of the front frame of the vehicle body, and arranges a middle support 3 and a horn fixing support 4 on the main crossbeam 1. It is equipped with three major control systems: lane departure warning, distance warning and vehicle stability control, realizing the integration of multiple assembly functions. This utility model changes the traditional forging to casting and stamping welding, reducing the weight from 18kg to 10kg, which is 44.4% lighter than the original casting structure.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included within the scope of the present utility model.

Claims

1. A bracket for a vehicle-mounted auxiliary radar system, characterized in that, Includes a main crossbeam (1), with two side supports (2) symmetrically installed at both ends of the main crossbeam (1), a middle support (3) welded to the middle of the main crossbeam (1), and a horn fixing support (4) welded to one side of the main crossbeam (1). The side support (2) includes a front base (21), one end of which is connected to the main crossbeam (1), and the other end of which is connected to a first connecting base (22), a second connecting base (23) and a third connecting base (24). The second connecting base (23) is located between the first connecting base (22) and the third connecting base (24). The first connecting base (22) is provided with four first bases (221), and adjacent first bases (221) are connected by an arc-shaped connecting section. The first connecting base (22) has two first weight-reducing through holes (222). The second connecting base (23) has weight-reducing grooves (231) on both sides; The third connecting base (24) is provided with two third bases (241), the third connecting base (24) has a trailer hook hole (242), the third connecting base (24) has a third weight reduction through hole (243), and the third connecting base (24) has two connecting through holes (244). The intermediate support (3) includes a positioning plate (31), one end of which is provided with a sliding groove (32), and the other end of which is provided with a tail plate (33). The tail plate (33) is welded to the main crossbeam (1). One side of the positioning plate (31) is provided with a first ear plate (34), and the first outward flange (36) of the first ear plate (34) is welded to the main crossbeam (1). The other side of the positioning plate (31) is provided with a second ear plate (35), and the second outward flange (37) of the second ear plate (35) is welded to the main crossbeam (1). A square weight-reducing through hole (38) is opened in the middle of the positioning plate (31). The speaker mounting bracket (4) has a speaker connection hole (41).

2. The vehicle-mounted auxiliary radar system bracket according to claim 1, characterized in that, The second connecting base (23) has a first concave arc segment (25) arranged on its outer side. One end of the first concave arc segment (25) is connected to the first connecting base (22), and the other end of the first concave arc segment (25) is connected to the third connecting base (24).

3. The vehicle-mounted auxiliary radar system bracket according to claim 1, characterized in that, The inner corners of the two first weight-reducing through holes (222) are rounded, the inner corners of the third weight-reducing through hole (243) are rounded, and the inner corners of the square weight-reducing through hole (38) are rounded.

4. The vehicle-mounted auxiliary radar system bracket according to claim 1, characterized in that, The two third bases (241) are connected by a second concave arc segment (245), and one of the third bases (241) is connected to the front base (21) by a third concave arc segment (246).