Concrete pile body uniform disperser
By designing a rotating sleeve, rotating plate, and angle adjustment components, the problem of rapid replacement and adaptability of the concrete pile material distribution uniform disperser was solved, improving production efficiency and equipment adaptability, and ensuring product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANCHUAN SOUTH ZHEJIANG JINSHI BUILDING MATERIALS CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-07-14
AI Technical Summary
The existing concrete pile material distributor cannot be replaced quickly, resulting in low production efficiency and difficulty in adapting to the dispersion requirements of different materials, which affects product quality and increases maintenance costs.
The structure features a rotating sleeve, rotating plate, sliding rod, and angle adjustment components, enabling quick replacement and angle adjustment of the disperser disc to adapt to different material characteristics and construction needs.
It improves production efficiency, reduces downtime, optimizes dispersion, ensures product quality, reduces the risk of cross-contamination, and enhances equipment adaptability and production efficiency.
Smart Images

Figure CN224495138U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete mixing technology, and in particular to a concrete pile material uniform distributor. Background Technology
[0002] The main body of the concrete pile material uniform disperser is made of high-strength metal. It integrates a funnel-shaped collection hopper to receive concrete, and an adjustable-angle guide pipe is connected below it. The interior is equipped with multiple layers of staggered rotating dispersion blades. Driven by mechanical means or by the impact of concrete, the blades disperse the falling material. The screen structure of the bottom uniform plate further filters and homogenizes the material, ensuring that the concrete is evenly dispersed during pile construction.
[0003] The concrete pile material uniform disperser mainly consists of a dispersing disc, a rotating shaft, and a driving device. The dispersing disc is usually serrated or blade-shaped and is installed at the end of the rotating shaft and placed in the material to be processed. Its working principle is that the driving device drives the rotating shaft to rotate at high speed, which causes the dispersing disc to generate strong shearing, impact and turbulence, breaking down the particles or droplets in the material and dispersing them evenly. At the same time, centrifugal force is used to spread the material in all directions, thereby achieving the mixing, dispersion or refinement of the material. It is widely used in the material processing of coatings, inks, chemicals and other fields.
[0004] Existing concrete pile material distribution and dispersion devices cannot achieve rapid replacement when changing the dispersion disc, which leads to a significant decrease in production efficiency. Frequent downtime for dispersing disc replacement not only disrupts the production process and increases waiting time, but also causes upstream and downstream equipment to be idle, reducing overall capacity. At the same time, it is difficult to adapt to the special requirements of different materials for the dispersion disc structure, resulting in poor dispersion effect and affecting product quality. In addition, the time-consuming disc replacement increases maintenance costs and labor hours, and the failure to clean up residual materials in a timely manner can easily cause cross-contamination, seriously restricting production flexibility and enterprise benefits. Therefore, a concrete pile material distribution and dispersion device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a concrete pile material uniform distributor, which aims to improve the problem of rapid replacement in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a concrete pile material uniform distributor, comprising a drive housing, an actuator fixedly connected inside the drive housing, a snap-on upper layer fixedly connected to the bottom of the actuator, a snap-on rod slidably connected inside the snap-on upper layer, a snap-on groove provided inside the snap-on rod, a snap-on angle slidably connected inside the snap-on groove, a movable fixing device fixedly connected outside the snap-on angle, a sliding rod fixing device fixedly connected outside the movable fixing device, a sliding rod first fixedly connected inside the sliding rod first, a rotating plate slidably connected outside the sliding rod first, a rotating sleeve fixedly connected outside the rotating plate, a rotating sleeve rotatably connected inside the snap-on upper layer, a sliding fixing groove provided inside the snap-on upper layer, and an angle adjustment component fixedly connected outside the drive housing;
[0007] As a further description of the above technical solution: the angle adjustment assembly includes a rotating retainer, the rotating retainer is fixedly connected to the outside of the drive housing, a rotating rod is fixedly connected to the inside of the rotating retainer, a gear is fixedly connected to the outside of the rotating rod, a rotating shaft is rotatably connected to the outside of the rotating rod, a fixed outer sleeve is fixedly connected to the outside of the rotating shaft, a drive housing is fixedly connected to the outside of the fixed outer sleeve, a toothed plate is slidably connected to the inside of the drive housing, a second sliding rod is fixedly connected to the outside of the toothed plate, and an air pump is slidably connected to the outside of the second sliding rod.
[0008] As a further description of the above technical solution: the external fixed connection of the clamping rod is a sliding fastener, and the external sliding connection of the sliding fastener is a sliding corner fixing groove;
[0009] As a further description of the above technical solution: the rotating plate has a rotating groove inside, and the inside of the rotating groove is slidably connected to the outside of the sliding rod.
[0010] As a further description of the above technical solution: the external part of the rotating retainer is rotatably connected to the inside of the fixing sleeve, and the internal part of the fixing sleeve is rotatably connected to the outside of the rotating rod;
[0011] As a further description of the above technical solution: the inner part of the rotating sleeve is rotatably connected to a lower snap-fit layer, and the inner part of the lower snap-fit layer is rotatably connected to the outside of the snap-fit bar;
[0012] As a further description of the above technical solution: the inside of the drive housing is rotatably connected to the outside of the gear, and the inside of the drive housing is slidably connected to the outside of the sliding rod.
[0013] As a further description of the above technical solution: the gear is externally meshed with the gear plate, and the air pump is in contact with the drive housing;
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, a rotating sleeve is used in conjunction with a rotating plate, the rotating plate with a rotating groove, the rotating groove with a sliding rod, the sliding rod with a sliding fixture, the sliding fixture with a movable fixture, the movable fixture with a locking angle, the locking angle with a locking bar, the locking bar with the sliding fixture, the sliding fixture with a sliding corner fixing groove, and the sliding corner fixing groove with upper and lower clips. This allows for quick replacement of the dispersing disc in the disperser, significantly improving production efficiency, reducing downtime caused by disc replacement, and enabling the production line to operate efficiently and continuously. Furthermore, by adapting to different material characteristics and process requirements, the dispersing discs of corresponding structures can be flexibly switched to optimize the dispersion effect and ensure product quality. In addition, it facilitates timely disassembly, cleaning, and maintenance, reducing the risk of cross-contamination caused by material residue and decreasing the probability of equipment failure. This brings positive benefits to production in terms of efficiency, quality, and maintenance.
[0016] 2. In this utility model, the fixed outer sleeve is combined with a rotating fixture, the rotating fixture is combined with a rotating rod, the rotating rod is combined with a gear, the gear is combined with a toothed plate, the toothed plate is combined with a sliding rod, and the sliding rod is combined with an air pump. This enables the dispersion drive angle to be adjustable, which can significantly improve the adaptability and production efficiency of the equipment. In concrete pile placement operations, different construction scenarios have different requirements for the material dispersion direction and force. When dealing with highly viscous concrete, increasing the drive angle can enhance the mixing force and range of the dispersion component, ensuring uniform mixing of aggregates. When dealing with materials with better fluidity, reducing the drive angle can avoid over-mixing and segregation. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the concrete pile material uniform distributor proposed in this utility model.
[0018] Figure 2 This is a schematic diagram of the rotating sleeve of the concrete pile material uniform distributor proposed in this utility model.
[0019] Figure 3 This is a schematic diagram of the upper layer of the snap-on structure of the concrete pile material distribution uniform disperser proposed in this utility model.
[0020] Figure 4 This is a schematic diagram of the drive housing of the concrete pile material uniform distributor proposed in this utility model.
[0021] Legend:
[0022] 1. Drive housing; 2. Upper snap-fit layer; 3. Rotating sleeve; 4. Rotating plate; 5. Rotating groove; 6. Sliding rod one; 7. Sliding rod retainer; 8. Moving retainer; 9. Locking angle; 10. Locking bar; 11. Locking groove; 12. Sliding retainer; 13. Sliding corner fixing groove; 14. Lower snap-fit layer; 15. Fixing outer sleeve; 16. Rotating rod; 17. Rotating retainer; 18. Rotating shaft; 19. Gear; 20. Gear plate; 21. Sliding rod two; 22. Air pump; 23. Drive housing; 24. Driver. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figures 1 to 3 This utility model provides an embodiment of a concrete pile material uniform disperser, including a drive shell 1, which serves as a support structure for a driver 24. The driver 24 acts as the core power source, providing stable and powerful power output to the disperser to ensure efficient dispersion operations. A snap-fit upper layer 2 is fixedly connected to the bottom of the driver 24. The snap-fit upper layer 2 is used for initial positioning and fixing of the clamping rod 10. Its robust connection ensures that the clamping rod 10 will not be displaced due to vibration or external force during the dispersion process. The clamping rod 10 is slidably connected inside the snap-fit upper layer 2. The clamping rod 10 is a key component connecting the driver 24 and the dispersion component. Through its stable transmission performance, it accurately transmits the power of the driver 24 to the dispersion end, achieving effective material dispersion.
[0025] The external fixed connection of the clamping rod 10 is a sliding retainer 12. The sliding retainer 12 can cooperate with the structure inside the upper layer 2 of the buckle. It plays a guiding and positioning role when the clamping rod 10 is installed and disassembled, ensuring that the clamping rod 10 is installed quickly and accurately. The external sliding connection of the sliding retainer 12 is a sliding corner fixing groove 13. The sliding corner fixing groove 13 cooperates with the sliding retainer 12. When the clamping rod 10 rotates, the locking relationship between the two can effectively limit the rotation angle of the clamping rod 10, so that the clamping rod 10 can achieve precise positioning and stable operation within a predetermined angle range.
[0026] The locking rod 10 has a locking groove 11 inside, which provides a locking space for the locking angle 9. The cooperation between the two can further enhance the stability of the locking rod 10 after installation and prevent it from loosening during high-speed operation. The locking angle 9 is slidably connected inside the locking groove 11 and is tightly engaged with the locking groove 11. When the sliding rod 6 moves the movable fixing device 8, the locking angle 9 can quickly separate from or engage with the locking groove 11, realizing the quick installation and removal of the locking rod 10. The movable fixing device 8 is fixedly connected to the outside of the locking angle 9. The movable fixing device 8 can move radially under the action of the sliding rod 6, driving the locking angle 9 closer to or away from the locking groove 11. It is a key actuator for realizing the quick replacement of the locking rod 10. The sliding rod fixing device 7 is fixedly connected to the outside of the movable fixing device 8. The sliding rod fixing device 7 is used to fix the sliding rod 6 and ensure that the sliding rod 6 maintains a stable linear motion trajectory during movement, avoiding the impact of shaking on the replacement operation of the locking rod 10.
[0027] The sliding rod retainer 7 is internally fixedly connected to a sliding rod 6. The sliding rod 6 can move axially by being driven by the rotating plate 4, thereby pushing the movable retainer 8 and the sliding rod retainer 7 to complete the installation and disassembly process of the clamp 10. The external sliding rod 6 is slidably connected to the rotating plate 4. The rotating plate 4 rotates under the drive of the rotating sleeve 3. Through the cooperation of its internal rotating groove 5 with the sliding rod 6, the rotational motion is converted into the linear motion of the sliding rod 6, which cleverly realizes the conversion of motion form.
[0028] The rotating plate 4 has a rotating groove 5 inside, which is adapted to the sliding rod 6. When the rotating plate 4 rotates, it can guide the sliding rod 6 to move in a specific direction, ensuring the accuracy and reliability of the replacement process of the clamping rod 10. The rotating groove 5 is slidably connected to the outside of the sliding rod 6. This sliding connection method ensures smooth relative movement between the rotating plate 4 and the sliding rod 6, reduces frictional resistance, and improves mechanical transmission efficiency. The rotating plate 4 is fixedly connected to the outside of the rotating sleeve 3. The rotating sleeve 3 serves as an operating component. By rotating the rotating sleeve 3, the operator can easily control the movement of the sliding rod 6, thereby realizing the quick replacement of the clamping rod 10. The operation is convenient and labor-saving. The rotating sleeve 3 is rotatably connected to the lower layer of the clamping clip 14. The lower layer of the clamping clip 14 cooperates with the upper layer of the clamping clip 2 to fix the clamping rod 10 from both ends, further enhancing the stability and reliability of the clamping rod 10 after installation.
[0029] The lower layer 14 of the buckle is internally rotatably connected to the clamping rod 10. This rotatable connection ensures the flexibility of the clamping rod 10 during operation and provides necessary constraints after installation. The internal rotatable connection of the rotating sleeve 3 is externally connected to the upper layer 2 of the buckle, so that the rotating sleeve 3 will not affect the fixing function of the upper layer 2 of the buckle when rotating, and can smoothly drive the rotating plate 4 and other components to move. The upper layer 2 of the buckle has a sliding fixing groove inside. This sliding fixing groove cooperates with the sliding fixing device 12 and plays a guiding and limiting role in the installation of the clamping rod 10, ensuring that the clamping rod 10 is accurately installed in place. The external fixed connection of the driver 24 is an angle adjustment component. The angle adjustment component can flexibly adjust the working angle of the dispersing component according to different production needs, effectively improving the adaptability of the disperser to diverse production scenarios and improving the dispersing efficiency.
[0030] Reference Figure 1 , Figure 4 The angle adjustment assembly includes a rotation retainer 17, which is externally fixed to the drive 24. The rotation retainer 17, as a key connecting component for angle adjustment, provides stable rotational support for the rotating rod 16, ensuring its smooth operation during adjustment. The external rotation of the rotation retainer 17 is rotatably connected to a fixed outer sleeve 15, which protects and secures the internal rotating components while guiding the rotation of the rotating rod 16, making its rotation more stable and reliable. The internal rotation of the fixed outer sleeve 15 is rotatably connected to the outside of the rotating rod 16. The fixed outer sleeve 15 rotates, and through the connection with the gear 19, the power of the air pump 22 is converted into the adjustment of the rotation angle, so as to achieve precise control of the angle of the dispersing component. The rotating retainer 17 is internally fixedly connected to the rotating rod 16. This fixed connection method ensures that the power transmission between the rotating rod 16 and the rotating retainer 17 is efficient and stable, and avoids power loss. The rotating rod 16 is externally fixedly connected to the gear 19. The gear 19, as a transmission component, meshes with the toothed plate 20, converting the linear motion of the toothed plate 20 into the rotational motion of the rotating rod 16, thereby realizing the adjustment of the angle of the dispersing component.
[0031] The gear 19 is externally meshed with the gear plate 20. The linear movement of the gear plate 20, through meshing with the gear 19, can precisely control the rotation angle of the gear 19, thereby precisely adjusting the angle of the rotating rod 16 and the dispersing component. The air pump 22 is in contact with the drive housing 23. As a power source, the air pump 22 pushes the sliding rod 21 by outputting stable air pressure, providing power support for angle adjustment and ensuring a smooth and fast adjustment process. The rotating rod 16 is externally rotatably connected to the rotating shaft 18, which provides additional rotational support for the rotating rod 16 and enhances the rotation. To improve the stability of the rod 16 during rotation and reduce the shaking caused by rotation, a fixed outer sleeve 15 is fixedly connected to the outside of the rotating shaft 18. This connection method makes the fixed outer sleeve 15 and the rotating shaft 18 form a stable whole, further improving the structural strength and stability of the angle adjustment assembly. A drive housing 23 is fixedly connected to the outside of the fixed outer sleeve 15. The drive housing 23 is used to accommodate and protect the internal transmission components such as gear 19 and toothed plate 20, while providing installation space for air pump 22 and sliding rod 21, ensuring that the various components of the angle adjustment assembly work in an orderly manner.
[0032] The drive housing 23 is rotatably connected to the outside of the gear 19. This rotatable connection ensures that the gear 19 can rotate freely within the drive housing 23 while preventing it from shifting during rotation, thus ensuring transmission accuracy. The drive housing 23 is slidably connected to a sliding rod 21. Driven by the air pump 22, the sliding rod 21 can move linearly within the drive housing 23. Through its connection with the gear plate 20, it transmits the power of the air pump 22 to the gear 19. The gear plate 20 is slidably connected inside the drive housing 23, and the gear plate 20 is located on the sliding rod 21... Driven by the gear 19, the gear 19 meshes with the toothed plate 20 to convert linear motion into rotational motion, thereby precisely adjusting the working angle of the dispersed components. The toothed plate 20 is externally fixedly connected to the sliding rod 21. The fixed connection between the two ensures the stability of power transmission, enabling the toothed plate 20 to accurately convert the linear motion of the sliding rod 21 into the rotation of the gear 19. The sliding rod 21 is externally slidably connected to the air pump 22. The air pump 22 provides power to the entire angle adjustment assembly by pushing the sliding rod 21. Its stable air pressure output ensures the smoothness and accuracy of the angle adjustment process.
[0033] Working principle: When the rotating stirring rod needs to be replaced, the rotating sleeve 3 is rotated, which drives the rotating plate 4 to rotate, moving one end of the sliding rod 6 to the other end. This causes the sliding rod retainer 7 and the moving retainer 8 to move outward, releasing the squeezed clamping rod 10. This releases the locking angle 9 on the moving retainer 8 and the locking groove 11 in the clamping rod 10. Simultaneously, rotating the clamping rod 10 releases the sliding retainer 12 and the upper clip 2 and the sliding corner fixing groove 13 in the lower clip 14, allowing the clamping rod 10 to move out. The sliding retainer 12 and the sliding corner fixing groove 13 fixedly connected to the new clamping rod 10 are then engaged. The clamping rod 10 is moved upward, and after reaching the top, it is rotated to lock the sliding retainer 12 and the sliding corner fixing groove 13. At this point, the rotating sleeve 3 can be rotated to lock the locking angle 9 and the locking groove 11 on the clamping rod 10, thus achieving quick replacement of the clamping rod 10.
[0034] When the drive angle needs to be adjusted, the air pump 22 is started, which drives the sliding rod 21 to move the toothed plate 20 backward, which drives the gear 19 to rotate, causing the rotating rod 16 to rotate, thereby driving the rotating fixture 17 to rotate upward, thus realizing the adjustment of the drive angle, accurately adjusting the working mode of the dispersing components, achieving high dispersing efficiency, and enhancing the adaptability of the equipment to diverse production scenarios.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A concrete pile material distribution uniform disperser, comprising a drive housing (1), characterized in that: The drive housing (1) is fixedly connected to a driver (24). The bottom of the driver (24) is fixedly connected to a buckle upper layer (2). The buckle upper layer (2) is slidably connected to a buckle bar (10). The buckle bar (10) has a locking groove (11) inside. The locking groove (11) is slidably connected to a locking angle (9). The locking angle (9) is fixedly connected to a movable fixing device (8). The movable fixing device (8) is fixedly connected to a sliding rod fixing device (7). The sliding rod fixing device (7) is fixedly connected to a sliding rod one (6). The sliding rod one (6) is slidably connected to a rotating plate (4). The rotating plate (4) is fixedly connected to a rotating sleeve (3). The rotating sleeve (3) is rotatably connected to the outside of the buckle upper layer (2). The buckle upper layer (2) has a sliding fixing groove inside. The drive housing (1) is fixedly connected to an angle adjustment component outside.
2. The concrete pile material uniform distributor according to claim 1, characterized in that: The angle adjustment assembly includes a rotating retainer (17), which is fixedly connected to the outside of the drive housing (1). A rotating rod (16) is fixedly connected inside the rotating retainer (17). A gear (19) is fixedly connected to the outside of the rotating rod (16). A rotating shaft (18) is rotatably connected to the outside of the rotating rod (16). A fixed outer sleeve (15) is fixedly connected to the outside of the rotating shaft (18). A drive housing (23) is fixedly connected to the outside of the fixed outer sleeve (15). A toothed plate (20) is slidably connected inside the drive housing (23). A sliding rod (21) is fixedly connected to the outside of the toothed plate (20). An air pump (22) is slidably connected to the outside of the sliding rod (21).
3. The concrete pile material uniform distributor according to claim 1, characterized in that: The external fixed connection of the clamp (10) is a sliding fastener (12), and the external sliding connection of the sliding fastener (12) is a sliding corner fixing groove (13).
4. The concrete pile material uniform distributor according to claim 1, characterized in that: The rotating plate (4) has a rotating groove (5) inside, and the inside of the rotating groove (5) is slidably connected to the outside of the sliding rod (6).
5. The concrete pile material uniform distributor according to claim 2, characterized in that: The external of the rotating retainer (17) is rotatably connected to the inside of the fixing sleeve (15), and the internal of the fixing sleeve (15) is rotatably connected to the outside of the rotating rod (16).
6. The concrete pile material uniform distributor according to claim 1, characterized in that: The rotating sleeve (3) is rotatably connected to the lower snap-fit layer (14), and the lower snap-fit layer (14) is rotatably connected to the outside of the snap-fit bar (10).
7. The concrete pile material uniform distributor according to claim 2, characterized in that: The interior of the drive housing (23) is rotatably connected to the exterior of the gear (19), and the interior of the drive housing (23) is slidably connected to the exterior of the sliding rod (21).
8. The concrete pile material uniform distributor according to claim 7, characterized in that: The gear (19) is externally meshed with the outside of the toothed plate (20), and the air pump (22) is in contact with the drive housing (23).