High-temperature steam sterilization device for knitted fabric production

Abstract

The utility model discloses a high temperature steam disinfection device for knitted fabric production, including the bottom plate, the top of bottom plate is fixedly connected with workstation through the support, and the top fixedly connected with second box of workstation, and the left end of second box inner chamber is equipped with the sterilization groove, and the top fixedly connected with first gas outlet spray head of sterilization groove inner chamber through the support. The utility model discloses through first heating wire, can heat the water in the sink, thereby produces steam, and can take away water vapor through first fan and first gas outlet spray head, sprays on knitted fabric, thereby can carry out high temperature steam disinfection to knitted fabric, can effectively kill a variety of microorganisms, and the disinfection efficiency is high and no chemical residue, and the cloth after disinfection passes through the through -opening and enters the drying groove, utilizes second heating wire, can produce heat by electrification, utilizes second fan, can send hot gas into second gas outlet spray head, thereby can dry knitted fabric fast, avoids the follow -up processing after the knitted fabric is affected by damp.

Description

Technical Field

[0001] This utility model relates to the field of disinfection technology in knitted fabric production, specifically a high-temperature steam disinfection device for knitted fabric production. Background Technology

[0002] In the entire process of knitted fabric production, disinfection is a crucial barrier to ensure product quality and safety, and its importance extends to every stage from raw material processing to finished product delivery. From the perspective of raw materials, the fiber raw materials used in knitted fabrics, whether natural fibers such as cotton, linen, silk, and wool, or chemical fibers such as polyester and nylon, are highly susceptible to contamination by various microorganisms, including bacteria, fungi, and viruses, during collection, processing, and storage. These microorganisms not only multiply rapidly during subsequent processing, leading to mold, discoloration, and odors, thus reducing fabric quality, but may also adversely affect human skin and respiratory systems during the final product use, causing health problems such as allergies and infections. Therefore, effective disinfection of knitted fabrics is a necessary prerequisite for ensuring compliance with hygiene standards and protecting consumer health. However, current high-temperature steam disinfection devices used in knitted fabric production lack drying functions, resulting in damp fabrics that affect subsequent processing. To address this, we propose a high-temperature steam disinfection device for knitted fabric production. Utility Model Content

[0003] The purpose of this invention is to provide a high-temperature steam sterilization device for knitted fabric production, which has the advantage of having a drying function. This solves the problem that current high-temperature steam sterilization devices for knitted fabric production do not have a drying function, resulting in the fabric becoming damp and affecting subsequent processing.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature steam sterilization device for knitted fabric production, comprising a base plate, a workbench fixedly connected to the top of the base plate via a bracket, a second housing fixedly connected to the top of the workbench, a sterilization tank being provided at the left end of the inner cavity of the second housing, a first air outlet nozzle being fixedly connected to the top of the inner cavity of the sterilization tank via a bracket, a drying tank being provided at the right end of the inner cavity of the second housing, a second air outlet nozzle being fixedly connected to the top of the inner cavity of the drying tank, a heating box being fixedly connected to the right end of the top of the base plate, a second heating wire being fixedly connected to the inner cavity of the heating box, a first fan being fixedly connected to the left end of the back of the second housing, a second fan being fixedly connected to the right end of the back of the second housing, and the air intake of the second fan being fixedly connected to the back of the inner cavity of the drying tank via a pipe.

[0005] Preferably, a first housing is fixedly connected to the left end of the top of the base plate. The inner cavity of the first housing has a water tank. A liquid level sensor is fixedly connected to the inner cavity of the water tank. A heating tank is opened in the lower part of the inner cavity of the first housing. A first heating wire is fixedly connected to the inner cavity of the heating tank. A pressure stabilizing valve is provided at the top of the inner cavity of the water tank. The air intake of the first fan is fixedly connected to the upper part of the back of the inner cavity of the water tank through a pipe. The air outlet of the first fan is fixedly connected to the first air nozzle through a pipe. A water inlet is opened at the rear end of the top of the water tank. A cover plate is provided on the top of the water inlet.

[0006] Preferably, an air inlet is provided on the front of the inner cavity of the drying tank, and a dustproof net is provided on the front of the air inlet.

[0007] Preferably, the disinfection tank has a feed inlet on the left side of its inner cavity, the drying tank has a discharge outlet on the right side of its inner cavity, and a passage is provided between the disinfection tank and the drying tank.

[0008] Preferably, a battery box is fixedly connected to the left side of the top of the base plate, and a toolbox is fixedly connected to the right side of the top of the base plate.

[0009] Preferably, a display and a PLC controller are respectively installed on the front of the first housing. The output terminal of the PLC controller is electrically connected to the input terminals of the first fan, the second fan, the first heating wire, and the second heating wire. The input terminal of the display is electrically connected to the output terminal of the liquid level sensor.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This utility model uses a first heating wire to heat the water in the water tank, thereby generating steam. The steam is then drawn away by a first fan and a first air nozzle and sprayed onto the knitted fabric, thus performing high-temperature steam sterilization on the knitted fabric. This effectively kills a variety of microorganisms, has high sterilization efficiency, and leaves no chemical residue. After sterilization, the fabric enters the drying tank through the opening. A second heating wire is used to generate heat, and a second fan sends the hot air into the second air nozzle, thereby quickly drying the knitted fabric and preventing it from becoming damp and affecting subsequent processing.

[0012] 2. This utility model allows external air to enter the drying chamber through the air inlet, thereby stabilizing the pressure. The dustproof net filters the air entering the drying chamber, preventing dust from entering. The feed inlet, discharge outlet, and through-hole facilitate smooth fabric transfer. The battery box provides emergency power in case of external power failure, ensuring the operation of some functions of the equipment. The toolbox facilitates the storage of maintenance tools and parts, making daily maintenance and repair of the equipment convenient. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the right-side cross-sectional structure of the disinfection tank of this utility model;

[0016] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of the drying tank of this utility model.

[0017] In the diagram: 1. Base plate; 2. First housing; 3. Battery box; 4. Workbench; 5. Feed inlet; 6. Second housing; 7. Display; 8. PLC controller; 9. Heating chamber; 10. Dustproof net; 11. First fan; 12. Second fan; 13. Water inlet; 14. Toolbox; 15. Discharge port; 16. First air nozzle; 17. Disinfection tank; 18. Pressure stabilizing valve; 19. Water tank; 20. Heating tank; 21. First heating wire; 22. Liquid level sensor; 23. Second air nozzle; 24. Drying tank; 25. Inlet; 26. Second heating wire; 27. Air inlet. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Example 1:

[0021] Please see Figure 1-4As shown, this utility model provides a high-temperature steam sterilization device for knitted fabric production, including a base plate 1. A workbench 4 is fixedly connected to the top of the base plate 1 via a bracket. A second housing 6 is fixedly connected to the top of the workbench 4. A sterilization tank 17 is opened at the left end of the inner cavity of the second housing 6. A first air outlet nozzle 16 is fixedly connected to the top of the inner cavity of the sterilization tank 17 via a bracket. A drying tank 24 is opened at the right end of the inner cavity of the second housing 6. A second air outlet nozzle 23 is fixedly connected to the top of the inner cavity of the drying tank 24. A heating box 9 is fixedly connected to the right end of the top of the base plate 1. A second heating wire 26 is fixedly connected to the inner cavity of the heating box 9. A first fan 11 is fixedly connected to the left end of the back of the second housing 6. A second fan 16 is fixedly connected to the right end of the back of the second housing 6. The air intake of the second fan 12 is fixedly connected to the back of the inner cavity of the drying tank 24 through a pipe. The top left end of the base plate 1 is fixedly connected to the first box 2. The inner cavity of the first box 2 is provided with a water tank 19. The inner cavity of the water tank 19 is fixedly connected with a liquid level sensor 22. The lower part of the inner cavity of the first box 2 is provided with a heating tank 20. The inner cavity of the heating tank 20 is fixedly connected with a first heating wire 21. The top of the inner cavity of the water tank 19 is provided with a pressure regulating valve 18. The air intake of the first fan 11 is fixedly connected to the upper part of the back of the inner cavity of the water tank 19 through a pipe. The air outlet of the first fan 11 is fixedly connected to the first air outlet nozzle 16 through a pipe. The rear end of the top of the water tank 19 is provided with a water inlet 13. The top of the water inlet 13 is provided with a cover plate.

[0022] This technical solution uses a first heating wire 21 to heat the water in the water tank 19, thereby generating steam. The steam is then drawn away by the first fan 11 and the first air nozzle 16 and sprayed onto the knitted fabric, thus performing high-temperature steam sterilization on the knitted fabric. This effectively kills a variety of microorganisms, has high sterilization efficiency, and leaves no chemical residue. The sterilized fabric enters the drying tank 24 through the opening 25. The second heating wire 26 is powered to generate heat, and the second fan 12 sends the hot air into the second air nozzle 23, thereby quickly drying the knitted fabric and preventing it from becoming damp and affecting subsequent processing.

[0023] Example 2:

[0024] Based on Embodiment 1, this utility model is as follows: Figure 1-4As shown, the front of the inner cavity of the drying tank 24 is provided with an air inlet 27, and a dustproof net 10 is provided on the front of the air inlet 27. The left side of the inner cavity of the disinfection tank 17 is provided with a feed inlet 5, and the right side of the inner cavity of the drying tank 24 is provided with a discharge outlet 15. A passage 25 is provided between the disinfection tank 17 and the drying tank 24. A battery box 3 is fixedly connected to the left side of the top of the base plate 1, and a tool box 14 is fixedly connected to the right side of the top of the base plate 1. A display 7 and a PLC controller 8 are respectively installed on the front of the first housing 2. The output terminal of the PLC controller 8 is electrically connected to the input terminals of the first fan 11, the second fan 12, the first heating wire 21, and the second heating wire 26. The input terminal of the display 7 is electrically connected to the output terminal of the liquid level sensor 22.

[0025] This technical solution allows external air to enter the drying tank 24 through the air inlet 27, thus stabilizing the pressure. The dustproof net 10 filters the air entering the drying tank 24, preventing dust from entering. The feed inlet 5, discharge outlet 15, and through-hole 25 facilitate smooth material transport. The battery box 3 provides emergency power in case of external power failure, ensuring the operation of some functions of the equipment. The toolbox 14 facilitates the storage of maintenance tools and parts, making daily maintenance and repair of the equipment convenient.

[0026] The working principle of this invention is as follows: The first heating wire 21 heats the water in the water tank 19, generating steam. This steam is then drawn away by the first fan 11 and the first exhaust nozzle 16 and sprayed onto the knitted fabric, thus performing high-temperature steam sterilization. This effectively kills various microorganisms, resulting in high sterilization efficiency and no chemical residue. The sterilized fabric enters the drying tank 24 through the opening 25. The second heating wire 26 generates heat, and the second fan 12 delivers the hot air into the second exhaust nozzle 23, enabling rapid drying. To prevent knitted fabrics from getting damp and affecting subsequent processing, air inlet 27 allows outside air to enter the drying tank 24, thus stabilizing the pressure. Dustproof net 10 filters the air entering the drying tank 24, preventing dust from entering. Inlet 5, outlet 15, and through-hole 25 facilitate smooth fabric transport. Battery box 3 provides emergency power in case of external power failure, ensuring the operation of some equipment functions. Toolbox 14 provides convenient storage for maintenance tools and parts, facilitating daily maintenance and repair.

[0027] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0028] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A high-temperature steam sterilization device for knitted fabric production, comprising a base plate (1), characterized in that: A workbench (4) is fixedly connected to the top of the base plate (1) via a bracket. A second box (6) is fixedly connected to the top of the workbench (4). A disinfection tank (17) is provided at the left end of the inner cavity of the second box (6). A first air nozzle (16) is fixedly connected to the top of the inner cavity of the disinfection tank (17) via a bracket. A drying tank (24) is provided at the right end of the inner cavity of the second box (6). A second air nozzle (23) is fixedly connected to the top of the inner cavity of the drying tank (24). A heating box (9) is fixedly connected to the right end of the top of the base plate (1). A second heating wire (26) is fixedly connected to the inner cavity of the heating box (9). A first fan (11) is fixedly connected to the left end of the back of the second box (6). A second fan (12) is fixedly connected to the right end of the back of the second box (6). The air intake of the second fan (12) is fixedly connected to the back of the inner cavity of the drying tank (24) via a pipe.

2. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: The bottom plate (1) is fixedly connected to the left end of the top of the first box (2). The inner cavity of the first box (2) is provided with a water tank (19). The inner cavity of the water tank (19) is fixedly connected with a liquid level sensor (22). The lower part of the inner cavity of the first box (2) is provided with a heating tank (20). The inner cavity of the heating tank (20) is fixedly connected with a first heating wire (21). The top of the inner cavity of the water tank (19) is provided with a pressure stabilizing valve (18). The air intake of the first fan (11) is fixedly connected to the upper part of the back of the inner cavity of the water tank (19) through a pipe. The air outlet of the first fan (11) is fixedly connected to the first air nozzle (16) through a pipe. The rear end of the top of the water tank (19) is provided with a water inlet (13). The top of the water inlet (13) is provided with a cover plate.

3. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: An air inlet (27) is provided on the front of the inner cavity of the drying tank (24), and a dustproof net (10) is provided on the front of the air inlet (27).

4. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: The disinfection tank (17) has an inlet (5) on the left side of its inner cavity, the drying tank (24) has an outlet (15) on the right side of its inner cavity, and a passage (25) is provided between the disinfection tank (17) and the drying tank (24).

5. The high-temperature steam sterilization device for knitted fabric production according to claim 1, characterized in that: A battery box (3) is fixedly connected to the left side of the top of the base plate (1), and a toolbox (14) is fixedly connected to the right side of the top of the base plate (1).

6. The high-temperature steam sterilization device for knitted fabric production according to claim 2, characterized in that: The front of the first housing (2) is equipped with a display (7) and a PLC controller (8). The output terminal of the PLC controller (8) is electrically connected to the input terminals of the first fan (11), the second fan (12), the first heating wire (21), and the second heating wire (26). The input terminal of the display (7) is electrically connected to the output terminal of the liquid level sensor (22).

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