Chemical reaction kettle facilitating sampling
By installing drive, transmission, diversion and lifting components on the chemical reactor, the problem that existing technologies can only sample reactants at the bottom of the reactor body is solved, and accurate sampling and data acquisition of reactants at different depths inside the reactor body are realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YIKAI AUTOMOBILE INTERIOR PARTS CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-21
AI Technical Summary
The sampling valves of existing chemical reactors can only sample reactants at the bottom of the reactor body, and cannot obtain information on reactants at different heights, resulting in limited detection data.
A drive assembly, a transmission assembly, a flow guide assembly, and a lifting assembly are installed on the vessel body. The drive assembly drives the transmission assembly to rotate, which in turn drives the lifting assembly to lift the reactants. The flow guide assembly then guides the reactants to different depths for sampling.
It enables precise sampling of reactants at different depths inside the vessel, obtaining more accurate detection data.
Smart Images

Figure CN224524750U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of reaction vessel technology, and specifically relates to a chemical reaction vessel that is easy to sample. Background Technology
[0002] Chemical reaction vessels are one of the most critical and commonly used reaction equipment in the chemical industry. Essentially, they are closed containers or systems that provide a specific physicochemical environment in which materials undergo chemical reactions or physical processes.
[0003] In existing technologies, a sampling valve is typically installed at the bottom of the vessel to sample the reactants inside the vessel. However, the sampling valve can only sample the reactants at the bottom of the vessel, making it inconvenient to sample reactants at different heights. As a result, it is impossible to obtain the reaction conditions of reactants at different levels inside the vessel, leading to relatively limited sample detection data. Utility Model Content
[0004] To address the problem that sampling valves can only sample reactants at the bottom of the reactor body, making it inconvenient to sample reactants at different heights and thus unable to obtain the reaction conditions at different levels inside the reactor body, resulting in relatively limited sample detection data, this invention proposes a chemical reactor that facilitates sampling, thereby overcoming the aforementioned technical problems existing in related technologies.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a chemical reaction vessel that facilitates sampling, comprising a vessel body:
[0007] The vessel body is equipped with a drive assembly, a transmission assembly, a flow guiding assembly, and a lifting assembly.
[0008] The drive component has its output end fixedly installed inside the transmission component so that the drive component can drive the transmission component to rotate;
[0009] The flow-guiding component has its outer surface fixedly connected to the interior of the vessel body, so that the flow-guiding component can guide the reactants inside the vessel body;
[0010] The lifting component is fixedly mounted on its outer surface to the interior of the transmission component, so that the transmission component drives the lifting component to lift the reactants inside the drainage component.
[0011] Furthermore, the drive assembly includes a support frame, the bottom end of which is fixedly mounted to the top end of the vessel body, a mounting bracket fixedly mounted to the top end of the support frame, and a motor fixedly mounted to the top end of the mounting bracket.
[0012] Furthermore, the transmission assembly includes a drive gear, the interior of which is fixedly mounted to the output end of the motor, and a driven gear is meshed with the surface of the drive gear.
[0013] Furthermore, the flow guiding assembly includes a flow guiding pipe, the outer surface of which is fixedly connected to the interior of the vessel body, a discharge pipe is fixedly connected to the outer surface of the flow guiding pipe, a flow guiding hole is opened on the outer surface of the flow guiding pipe, and an indicator block is fixedly connected to the outer surface of the flow guiding pipe.
[0014] Furthermore, the drainage assembly also includes a rotating seat, the bottom end of which is rotatably connected to the top end of the drainage tube. A guide block is fixedly connected to the outer surface of the rotating seat, and a sleeve is fixedly connected inside the rotating seat. A through hole is opened on the outer surface of the sleeve.
[0015] Furthermore, the lifting component includes a support base, the bottom end of which is fixedly installed with the top end of the support frame. A threaded seat is rotatably provided on the top end of the support base. The outer surface of the threaded seat is fixedly installed with the interior of the driven gear. A lead screw is threadedly connected to the interior of the threaded seat. A piston is fixedly installed at the bottom end of the lead screw. The outer surface of the piston is interference-fitted with the inner wall of the sleeve.
[0016] Furthermore, the lifting component also includes a limiting groove, which is formed on the outer surface of the lead screw. A limiting block is slidably arranged inside the limiting groove, and one side of the limiting block is fixedly connected to the inside of the support base.
[0017] This utility model has the following beneficial effects:
[0018] 1. This utility model utilizes a rotating flow guide component to connect with the interior of the vessel during rotation, allowing reactants from inside the vessel to enter the flow guide component. A drive component is activated to rotate a transmission component, which in turn moves a lifting component upwards. As the lifting component rises, it carries the reactants upwards along the flow guide component, causing them to flow out from the outlet end of the flow guide component. By rotating the flow guide component, reactants at different depths can be drawn into its interior. Repeating these steps allows for sampling and testing of reactants at different depths, thus obtaining more accurate data on the reactants inside the vessel.
[0019] 2. This utility model rotates the rotating seat, causing the internally fixed sleeve to rotate. This allows the rotating seat to correspond with multiple sets of guide blocks and indicator blocks fixed on its outer surface. The rotating seat, in conjunction with the sleeve, enables one set of through holes to correspond with one set of drainage holes. This connects the internal parts of the sleeve with the through holes and drainage holes to the interior of the vessel, facilitating the sampling of reactants inside the vessel. By gradually aligning the multiple sets of guide blocks and indicator blocks, reactants at different depths inside the vessel can be sampled.
[0020] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of this utility model from a rear-view perspective;
[0024] Figure 3 This is a schematic diagram of the internal structure of the drainage component of this utility model;
[0025] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the local structure at point A;
[0026] Figure 5 This is a schematic diagram of the cross-sectional structure of the present invention from a rear-view perspective;
[0027] Figure 6 For the present utility model Figure 5 An enlarged schematic diagram of the local structure at point B.
[0028] The attached diagram lists the components represented by each number as follows:
[0029] 1. Kettle body; 2. Drive assembly; 201. Support frame; 202. Mounting frame; 203. Motor; 3. Transmission assembly; 301. Drive gear; 302. Driven gear; 4. Drainage assembly; 401. Drainage pipe; 402. Discharge pipe; 403. Drainage hole; 404. Indicator block; 405. Rotating seat; 406. Guide block; 407. Sleeve; 408. Through hole; 5. Lifting assembly; 501. Support seat; 502. Threaded seat; 503. Lead screw; 504. Piston; 505. Limiting groove; 506. Limiting block. Detailed Implementation
[0030] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.
[0031] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0032] Please see Figures 1-6 As shown, this utility model is a chemical reaction vessel that facilitates sampling, comprising a vessel body 1:
[0033] The vessel body 1 is respectively equipped with a drive assembly 2, a transmission assembly 3, a flow guiding assembly 4, and a lifting assembly 5;
[0034] The drive component 2 is fixedly installed inside the transmission component 3 at its output end, so that the drive component 2 drives the transmission component 3 to rotate.
[0035] The outer surface of the flow-guiding component 4 is fixedly connected to the interior of the vessel body 1 so that the flow-guiding component 4 can guide the reactants inside the vessel body 1;
[0036] The lifting component 5 is fixedly installed on its outer surface and inside the transmission component 3 so that the transmission component 3 drives the lifting component 5 to lift the reactants inside the drainage component 4.
[0037] In use, by rotating the flow guide component 4, it connects with the interior of the vessel body 1 during rotation, allowing the reactants inside the vessel body 1 to enter the flow guide component 4. When a certain amount of reactants enter the flow guide component 4, the drive component 2 is activated to drive the transmission component 3 installed at the output end to rotate, causing the transmission component 3 to drive the lifting component 5 installed inside to move upward. Since the outer surface of the lifting component 5 is interference-fitted with the inner wall of the flow guide component 4, and the reactants entering the flow guide component 4 are at the top of the lifting component 5, when the lifting component 5 is lifted upward, it can drive the reactants to move upward along the direction of the flow guide component 4, and the reactants flow out from the discharge end of the flow guide component 4. By rotating the flow guide component 4, reactants at different depths can be drawn into the interior of the flow guide component 4. By repeating the above steps, samples of reactants at different depths can be taken for testing.
[0038] This invention utilizes a rotating guide assembly 4 to connect with the interior of the vessel body 1 during rotation, allowing reactants from the vessel body 1 to enter the guide assembly 4. The drive assembly 2 drives the transmission assembly 3 to rotate, causing the transmission assembly 3 to move the lifting assembly 5 upwards. As the lifting assembly 5 rises, it carries the reactants upwards along the direction of the guide assembly 4, causing the reactants to flow out from the discharge end of the guide assembly 4. By rotating the guide assembly 4, reactants at different depths can be guided into the guide assembly 4. By repeating the above steps, samples of reactants at different depths can be taken and tested, thus obtaining relatively accurate data on the reactants inside the vessel body 1.
[0039] In one embodiment, the drive component 2 includes a support frame 201, the bottom end of which is fixedly installed to the top end of the vessel body 1, and a mounting frame 202 is fixedly installed on the top end of the support frame 201, and a motor 203 is fixedly installed on the top end of the mounting frame 202.
[0040] The mounting bracket 202 is designed to support the motor 203 mounted at the top, thereby ensuring the stability of the motor 203 during operation.
[0041] In one embodiment, the transmission component 3 includes a drive gear 301, the interior of which is fixedly installed with the output end of the motor 203, and the surface of the drive gear 301 is meshed with a driven gear 302.
[0042] The drive gear 301 installed at the output end of the motor 203 is driven to rotate, so that the drive gear 301 drives the driven gear 302 that is surface-meshing. Since the drive gear 301 and the driven gear 302 have the same number of teeth, they can accurately transmit the number of rotations of the motor 203.
[0043] In one embodiment, the above-mentioned flow-guiding component 4 includes a flow-guiding pipe 401, the outer surface of the flow-guiding pipe 401 is fixedly connected to the interior of the vessel body 1, a discharge pipe 402 is fixedly connected to the outer surface of the flow-guiding pipe 401, a flow-guiding hole 403 is opened on the outer surface of the flow-guiding pipe 401, and an indicator block 404 is fixedly connected to the outer surface of the flow-guiding pipe 401.
[0044] The drainage assembly 4 also includes a rotating seat 405, the bottom end of which is rotatably connected to the top end of the drainage tube 401. A guide block 406 is fixedly connected to the outer surface of the rotating seat 405, and a sleeve 407 is fixedly connected inside the rotating seat 405. A through hole 408 is provided on the outer surface of the sleeve 407.
[0045] Since the drainage holes 403 are arranged in a linear array with multiple sets, and the through holes 408 are opened downwards in a circular pattern inside the sleeve 407, the rotating seat 405 is rotated to drive the internally fixed sleeve 407 to rotate. This allows the rotating seat 405 to work with the sleeve 407 to drive one set of through holes 408 to align with one set of drainage holes 403, so that the inside of the sleeve 407 is connected to the inside of the vessel body 1 with the through holes 408 and drainage holes 403. This facilitates the sampling of reactants inside the vessel body 1. By gradually aligning the multiple sets of guide blocks 406 with the indicator blocks 404, reactants at different depths inside the vessel body 1 can be sampled.
[0046] In one embodiment, the lifting assembly 5 includes a support base 501, the bottom end of which is fixedly installed with the top end of the support frame 201. A threaded seat 502 is rotatably provided on the top end of the support base 501. The outer surface of the threaded seat 502 is fixedly installed with the interior of the driven gear 302. A lead screw 503 is threadedly connected to the interior of the threaded seat 502. A piston 504 is fixedly installed at the bottom end of the lead screw 503. The outer surface of the piston 504 is interference-fitted with the inner wall of the sleeve 407.
[0047] The lifting component 5 also includes a limiting groove 505, which is formed on the outer surface of the lead screw 503. A limiting block 506 is slidably arranged inside the limiting groove 505, and one side of the limiting block 506 is fixedly connected to the inside of the support base 501.
[0048] When reactants enter the sleeve 407, they are held at the top of the piston 504. When the driven gear 302 rotates, it drives the threaded seat 502 installed inside to rotate. Since the inside of the threaded seat 502 is threadedly connected to the outer surface of the lead screw 503, and the lead screw 503 is slidably set with the outer surface of the limiting groove 505 and the limiting block 506, when the threaded seat 502 rotates, it drives the lead screw 503 to move upward along the direction of the limiting block 506 with the limiting groove 505. This causes the lead screw 503 to drive the piston 504 fixed at the bottom to move upward, so that the piston 504 drives the reactant sample to move along the inner wall of the sleeve 407, so that the reactants flow out from one end of the discharge pipe 402, completing the sampling.
[0049] Through the above technical solution, 1. By rotating the flow guide component 4, it is connected to the interior of the vessel body 1 during the rotation process, so that the reactants inside the vessel body 1 enter the interior of the flow guide component 4. By activating the drive component 2, the transmission component 3 is driven to rotate, so that the transmission component 3 moves the lifting component 5 upward. When the lifting component 5 is lifted upward, it can drive the reactants to move upward along the direction of the flow guide component 4, and make the reactants flow out from the discharge end of the flow guide component 4. By rotating the flow guide component 4, reactants at different depths can be drawn into the interior of the flow guide component 4. By repeating the above steps, the reactants at different depths can be sampled and tested, so as to obtain more accurate data on the reactants inside the vessel body 1.
[0050] 2. By rotating the rotating seat 405, the internally fixed sleeve 407 is rotated, so that the rotating seat 405, according to the multiple sets of guide blocks 406 and indicator blocks 404 fixed on its outer surface, can drive one set of through holes 408 to correspond with one set of drainage holes 403, so that the inside of the sleeve 407, with the through holes 408 and drainage holes 403, is connected to the inside of the vessel body 1, so as to facilitate the sampling of reactants inside the vessel body 1. As the multiple sets of guide blocks 406 and indicator blocks 404 gradually correspond, reactants at different depths inside the vessel body 1 can be sampled.
[0051] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0052] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A chemical reaction vessel for easy sampling, comprising a vessel body (1), characterized in that: The vessel body (1) is provided with a drive assembly (2), a transmission assembly (3), a flow guiding assembly (4), and a lifting assembly (5); The drive assembly (2) has its output end fixedly installed inside the transmission assembly (3) so that the drive assembly (2) drives the transmission assembly (3) to rotate; The outer surface of the flow-guiding component (4) is fixedly connected to the interior of the vessel body (1) so that the flow-guiding component (4) can guide the reactants inside the vessel body (1); The lifting component (5) is fixedly installed on its outer surface and inside the transmission component (3) so that the transmission component (3) drives the lifting component (5) to lift the reactants inside the drainage component (4); The flow-guiding assembly (4) includes a flow-guiding pipe (401), the outer surface of the flow-guiding pipe (401) is fixedly connected to the interior of the vessel body (1), a discharge pipe (402) is fixedly connected to the outer surface of the flow-guiding pipe (401), a flow-guiding hole (403) is opened on the outer surface of the flow-guiding pipe (401), and an indicator block (404) is fixedly connected to the outer surface of the flow-guiding pipe (401). The drainage assembly (4) also includes a rotating seat (405), the bottom end of which is rotatably connected to the top end of the drainage tube (401), a guide block (406) is fixedly connected to the outer surface of the rotating seat (405), and a sleeve (407) is fixedly connected inside the rotating seat (405), with a through hole (408) opened on the outer surface of the sleeve (407).
2. The chemical reaction vessel for easy sampling according to claim 1, characterized in that, The drive assembly (2) includes a support frame (201), the bottom end of the support frame (201) is fixedly installed to the top end of the vessel body (1), the top end of the support frame (201) is fixedly installed with a mounting frame (202), and the top end of the mounting frame (202) is fixedly installed with a motor (203).
3. A chemical reaction vessel for easy sampling according to claim 2, characterized in that, The transmission assembly (3) includes a drive gear (301), the inside of which is fixedly installed with the output end of the motor (203), and the surface of the drive gear (301) is meshed with a driven gear (302).
4. A chemical reaction vessel for easy sampling according to claim 3, characterized in that, The lifting assembly (5) includes a support base (501), the bottom end of which is fixedly installed with the top end of the support frame (201). A threaded seat (502) is rotatably provided on the top end of the support base (501). The outer surface of the threaded seat (502) is fixedly installed with the inside of the driven gear (302). A screw (503) is threadedly connected to the inside of the threaded seat (502). A piston (504) is fixedly installed at the bottom end of the screw (503). The outer surface of the piston (504) is interference-fitted with the inner wall of the sleeve (407).
5. A chemical reaction vessel for easy sampling according to claim 4, characterized in that, The lifting assembly (5) also includes a limiting groove (505), which is opened on the outer surface of the lead screw (503). A limiting block (506) is slidably arranged inside the limiting groove (505), and one side of the limiting block (506) is fixedly connected to the inside of the support base (501).