A new tempered process broken piece knock down emergency tool

By designing a new type of emergency tool for breaking up fragments during the tempering process, and utilizing a structure of connecting rods, sliding rods, springs, and breaking balls, the problem of impact damage to equipment caused by traditional tools has been solved, thereby improving equipment protection and operational safety, and increasing production efficiency and process stability.

CN224527133UActive Publication Date: 2026-07-21JIANGXI CAIHONG PHOTOVOLTAIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI CAIHONG PHOTOVOLTAIC CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

When traditional tools are used to strike glass shards, they can easily impact equipment such as roller conveyors, leading to increased wear and tear, higher failure rates, more frequent maintenance, longer downtime, and reduced production efficiency and process stability.

Method used

A novel emergency tool for breaking up fragments during the tempering process is designed. It adopts a structure of connecting rods, sliding rods, springs, and breaking balls, combined with a buffer sleeve and a soft rubber sleeve. Through sliding connection and elastic buffering, it avoids equipment collision, absorbs impact energy, and protects operators and equipment.

Benefits of technology

It effectively avoids equipment damage, improves operational safety and convenience, reduces the impact of vibration, ensures production continuity, reduces maintenance frequency, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224527133U_ABST
    Figure CN224527133U_ABST
Patent Text Reader

Abstract

The utility model relates to tempered process broken piece technical field especially relates to a new tempered process broken piece knock down emergency tool. Technical scheme: a new tempered process broken piece knock down emergency tool, including connecting rod, slide bar, first spring, screw rod and knock ball, the upper portion of connecting rod is C type structure, the upper portion of connecting rod is slidably connected with slide bar, first spring is connected between slide bar and connecting rod, the right part of slide bar is screw thread formula connection with screw rod, the right part fixed connection of screw rod has knock ball. The utility model discloses the C type structure design of connecting rod upper portion, when carrying out knocking operation in the narrow tempered equipment space, can effectively avoid the surrounding opening and closing roller way and other components, through the sliding connection of slide bar on connecting rod and the elastic buffer effect of first spring, make knock ball when impacting broken piece glass can absorb part of impact reaction, both protect operator arm from vibration damage, and improve the stability and controllability of beating.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of fragmentation technology in the tempering process, and in particular to a novel emergency tool for knocking down fragments during the tempering process. Background Technology

[0002] In the glass manufacturing industry, particularly in the production of tempered glass, glass may crack or shatter after being processed in a tempering furnace. If these broken glass fragments are not cleaned up promptly, they can cause serious damage to subsequent production equipment. Especially when glass passes through opening and closing roller conveyors, residual fragments increase the risk of equipment malfunction and may even cause production line shutdowns.

[0003] When traditional tools directly strike glass shards, they inevitably impact the opening and closing roller conveyor and other related equipment below, leading to accelerated wear and tear and increased equipment failure rates. Unnecessary impacts and damage necessitate frequent repairs and parts replacements, increasing maintenance costs and significantly extending production line downtime, thus reducing production efficiency. Furthermore, the inability to effectively prevent secondary damage to the equipment affects the stability and reliability of the overall process flow.

[0004] Therefore, it is necessary to design a new type of emergency tool for breaking off fragments during the tempering process to solve the above-mentioned technical problems. Utility Model Content

[0005] To overcome the shortcomings of traditional tools that easily impact roller conveyors and other equipment when striking glass shards, thus aggravating wear, increasing failure rates, leading to frequent maintenance, prolonged downtime, reduced efficiency, and the inability to avoid secondary damage, which affects process stability and reliability, this utility model provides a new type of emergency tool for breaking glass shards during the tempering process.

[0006] Technical solution: A novel emergency tool for breaking down fragments during the tempering process, comprising a connecting rod, a sliding rod, a first spring, a screw, and a breaking ball. The upper part of the connecting rod has a C-shaped structure, and the sliding rod is slidably connected to the upper part of the connecting rod. The first spring connects the sliding rod and the connecting rod. The right side of the sliding rod is threadedly connected to the screw, and the right side of the screw is fixedly connected to the breaking ball.

[0007] Furthermore, it is particularly preferred that the ball has an insertion hole on its left side.

[0008] Furthermore, it is particularly preferred that the device also includes a fixed sleeve, a buffer sleeve, a second spring, and a rubber sleeve. The fixed sleeve is fixedly connected to the lower part of the connecting rod, and the buffer sleeve is slidably connected between the fixed sleeve and the connecting rod. The second springs are symmetrically connected on both sides between the buffer sleeve and the fixed sleeve, and the buffer sleeve is fixedly fitted with a rubber sleeve on its outer side.

[0009] In addition, it is particularly preferred that the rubber sleeve has anti-slip grooves.

[0010] In addition, it is particularly preferred that the sleeve is made of soft rubber.

[0011] Furthermore, it is particularly preferred that the assembly also includes a base, a locking rod, a limiting block, and a third spring. The base is slidably placed on the lower part of the connecting rod. The top of the base has mounting holes symmetrically opened on both the front and rear sides. The locking rod is slidably connected to the right side of the base. The part of the connecting rod that inserts into the base has two locking holes. The locking rod is locked into the locking holes. Limiting blocks are fixedly connected to both sides of the locking rod. A third spring is connected to both sides between the limiting blocks and the base.

[0012] The beneficial effects of this utility model are as follows: 1. Through the C-shaped structure design of the upper part of the connecting rod, this utility model can effectively avoid the surrounding opening and closing rollers and other components when performing hammering operations in the narrow space of the tempering equipment, thus avoiding damage to the equipment. Through the sliding connection of the slide rod on the connecting rod and the elastic buffering effect of the first spring, the breaking ball can absorb part of the impact reaction force when it hits the broken glass, which not only protects the operator's arm from vibration injury, but also improves the stability and controllability of the hammering.

[0013] 2. In this utility model, after the connecting rod is inserted into the base, the locking rod automatically engages with the locking hole on the connecting rod under the elastic force of the third spring, realizing the quick connection and reliable positioning of the connecting rod and the base. This facilitates the orderly management and immediate response of the tools, improves the safety and convenience of tool use, avoids the risk of loss or misuse caused by the traditional random placement, and effectively ensures the timeliness and standardization of emergency handling of tempered glass fragments.

[0014] 3. This utility model forms a double shock absorption structure by sliding the buffer sleeve and the fixed sleeve together with the second springs symmetrically arranged on the upper and lower sides. When the glass breaks and generates a recoil force, the buffer sleeve slides along the fixed sleeve and compresses the second spring, effectively absorbing and dissipating the impact energy and significantly reducing the vibration transmitted to the hand-held part. At the same time, the soft rubber sleeve, with its good elasticity and damping characteristics, further plays a buffering role, improving grip comfort and operation stability. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural diagram of the connecting rod, sliding rod, and first spring components of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the first spring, screw, and crushing ball components of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the components of this utility model, including the sliding rod, the first spring, and the breaking ball.

[0019] Figure 5 This is a three-dimensional structural diagram of the buffer sleeve, second spring, and rubber sleeve components of this utility model.

[0020] Figure 6 This is a three-dimensional structural diagram of the connecting rod and base of this utility model.

[0021] Figure 7 for Figure 6 A magnified structural diagram of point A in the middle.

[0022] The labels in the diagram are as follows: 1_Connecting rod, 2_Slide rod, 3_First spring, 4_Screw, 5_Breaking ball, 6_Insertion hole, 7_Fixing sleeve, 8_Buffer sleeve, 9_Second spring, 10_Rubber sleeve, 11_Base, 12_Mounting hole, 13_Clamping rod, 14_Limiting block, 15_Third spring. Detailed Implementation

[0023] Example: A novel emergency tool for breaking up fragments during the tempering process, such as... Figures 1-7 As shown, it includes a connecting rod 1, a sliding rod 2, a first spring 3, a screw 4, and a crushing ball 5. The upper part of the connecting rod 1 has a C-shaped structure. The sliding rod 2 is slidably connected to the upper part of the connecting rod 1. The first spring 3 is connected between the sliding rod 2 and the connecting rod 1. The right end of the sliding rod 2 is threadedly connected to the screw 4. The right end of the screw 4 is welded with the crushing ball 5. The left end of the crushing ball 5 has an insertion hole 6.

[0024] like Figure 1 and Figure 5 As shown, it also includes a fixed sleeve 7, a buffer sleeve 8, a second spring 9, and a rubber sleeve 10. The fixed sleeve 7 is welded to the lower part of the connecting rod 1. The buffer sleeve 8 is slidably connected between the fixed sleeve 7 and the connecting rod 1. The second spring 9 is symmetrically connected to the upper and lower sides of the buffer sleeve 8 and the fixed sleeve 7. The fixed sleeve 7 outside the buffer sleeve 8 is provided with a rubber sleeve 10. The rubber sleeve 10 has anti-slip grooves and is made of soft rubber.

[0025] like Figure 1 , Figure 6 and Figure 7 As shown, it also includes a base 11, a locking rod 13, a limiting block 14, and a third spring 15. The base 11 is slidably placed on the lower part of the connecting rod 1. The top side of the base 11 has mounting holes symmetrically opened on both the front and rear sides. The locking rod 13 is slidably connected to the right side of the base 11. The part of the connecting rod 1 that inserts into the base 11 has two locking holes. The locking rod 13 is locked into the locking holes. The upper and lower sides of the locking rod 13 are fixedly connected to the limiting block 14. The third spring 15 is connected to both sides between the limiting block 14 and the base 11.

[0026] When this device is needed, first, the base 11 is securely fixed to the ground near the opening and closing roller conveyor of the tempering process using bolts through the mounting holes 12 to ensure the stability of the base 11. Then, the connecting rod 1 is inserted downward into the base 11, and the locking rod 13 is pulled to the right. At this time, the third spring 15 is compressed and deformed. When the two locking holes are aligned with the locking rod 13 on the right side of the base 11, the locking rod 13 automatically locks into the locking holes under the elastic force of the third spring 15, realizing the quick connection and positioning of the connecting rod 1 and the base 11, so that the emergency tool can be used at any time. When tempered glass breaks during the production process and gets stuck on the roller conveyor, the operator holds the rubber sleeve 10. Since the rubber sleeve 10 is made of soft rubber and has anti-slip grooves on the outside, it can provide a good grip and anti-slip effect. At this time, the C-shaped structure design of the connecting rod 1 ensures that the tool body will not collide with the surrounding opening and closing roller conveyor or other equipment when operating in a confined space. The crushing ball 5 is aimed at the weak point of the broken glass and hits it hard. The sliding rod 2 will slide. The impact force of the crushing ball 5 can be buffered by the first spring 3 to achieve effective hitting and removal of the broken glass. If a recoil force is generated during the hitting process, the buffer sleeve 8 slides in the fixed sleeve 7, and the second spring 9 is compressed to absorb the impact energy. At the same time, the soft rubber sleeve 10 further plays a shock absorption role to protect the operator's arm. The insertion hole 6 can be used to insert the rod-shaped tool and rotate the screw 4 to tighten or replace the crushing ball 5 to ensure reliable connection. The whole operation process is safe and efficient, effectively avoiding secondary damage to the production equipment during emergency treatment.

Claims

1. A novel emergency tool for breaking apart fragments during the tempering process, characterized in that, It includes a connecting rod (1), a sliding rod (2), a first spring (3), a screw (4), and a crushing ball (5). The upper part of the connecting rod (1) has a C-shaped structure. The upper part of the connecting rod (1) is slidably connected to the sliding rod (2). The first spring (3) is connected between the sliding rod (2) and the connecting rod (1). The right side of the sliding rod (2) is threadedly connected to the screw (4). The right side of the screw (4) is fixedly connected to the crushing ball (5).

2. The novel emergency tool for breaking apart fragments during the tempering process as described in claim 1, characterized in that, The ball (5) has an insertion hole (6) on its left side.

3. The novel emergency tool for breaking apart fragments during the tempering process as described in claim 2, characterized in that, It also includes a fixed sleeve (7), a buffer sleeve (8), a second spring (9) and a rubber sleeve (10). The lower part of the connecting rod (1) is fixedly connected to the fixed sleeve (7). The buffer sleeve (8) is slidably connected between the fixed sleeve (7) and the connecting rod (1). The second spring (9) is symmetrically connected on both sides between the buffer sleeve (8) and the fixed sleeve (7). The fixed sleeve (7) outside the buffer sleeve (8) is provided with a rubber sleeve (10).

4. The novel emergency tool for breaking apart fragments during the tempering process as described in claim 3, characterized in that, The rubber sleeve (10) has anti-slip grooves.

5. The novel emergency tool for breaking apart fragments during the tempering process as described in claim 4, characterized in that, The rubber sleeve (10) is made of soft rubber.

6. The novel emergency tool for breaking apart fragments during the tempering process as described in claim 5, characterized in that, It also includes a base (11), a locking rod (13), a limiting block (14) and a third spring (15). The base (11) is slidably placed on the lower part of the connecting rod (1). The top of the base (11) has mounting holes (12) symmetrically opened on both the front and rear sides. The locking rod (13) is slidably connected to the right side of the base (11). The part of the connecting rod (1) that is inserted into the base (11) has two locking holes. The locking rod (13) is inserted into the locking holes. The limiting blocks (14) are fixedly connected on both sides of the locking rod (13). The third spring (15) is connected between the limiting block (14) and the base (11) on both sides.