A thermal insulation antique assembled tile

Abstract

The utility model relates to the technical field of building engineering, and disclose a kind of thermal insulation antique assembly type tile, including aluminium alloy structure frame, thermal insulation layer and antique tile, the utility model innovation proposes to integrate antique building decorative layer, thermal insulation layer and aluminium alloy support layer into integrated tile module, and the rapid efficient construction of roof layer is realized by assembly type hoisting.The scheme not only solves the separation structure of traditional building "tile+thermal insulation layer", reduces the heat transfer coefficient, improves the thermal insulation effect, and realizes the breakthrough of construction technology through modular prefabrication, the construction efficiency far surpasses traditional technology, and there is no wet operation pollution on site, convenient and environmental protection, the module size control is accurate, and installation error is controllable.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to a heat-insulating antique-style prefabricated roof tile. Background Technology

[0002] With the rapid development of modern science and technology and modern building techniques, the need to integrate the inheritance of traditional architectural culture with modern technology is becoming increasingly urgent. Traditional ancient building roof tiles are typically made of clay or earthenware, such as barrel tiles, flat tiles, small blue tiles, and glazed tiles. While these tiles provide some drainage and decorative effects, they also have many drawbacks. On the one hand, traditional tiles have poor thermal insulation properties; clay or earthenware materials have a high thermal conductivity (approximately 1.0 W / m²). 2 K) Roofs are prone to heat transfer in summer and heat loss in winter, resulting in large temperature differences between indoors and outdoors. Furthermore, the waterproofing effect of roofs depends on the laying process, relying on overlapping and layering for waterproofing; improper construction can easily lead to leaks. Additionally, traditional tile installation is inefficient and heavy. The traditional insulation method used for ancient building roofs is typically "clay + straw," which has limited insulation effectiveness (thermal conductivity approximately 0.6 W / m²). 2 (·K), and it is not easy to repair; the only way to do so is to remove the top layer of tiles.

[0003] To address this, the applicant proposed a type of insulated, antique-style prefabricated roofing tile, aiming to solve the problems of poor insulation performance and low construction efficiency of traditional roofing tiles, while fully preserving the aesthetic features of ancient buildings. Utility Model Content

[0004] The purpose of this utility model is to provide a heat-insulating, antique-style prefabricated roof tile, solving the following technical problems: Traditional roof tiles for ancient buildings are usually made of clay or earthenware, such as barrel tiles, flat tiles, small blue tiles, and glazed tiles. Although they can achieve a certain degree of drainage and decorative effect, they also have many defects. On the one hand, traditional tiles have poor heat insulation performance, and clay or earthenware materials have a high thermal conductivity (approximately 1.0 W / m²). 2 K) Roofs are prone to heat transfer in summer and heat loss in winter, resulting in large temperature differences between indoors and outdoors. Furthermore, the waterproofing effect of roofs depends on the laying process, relying on overlapping and layering for waterproofing; improper construction can easily lead to leaks. Additionally, traditional tile installation is inefficient and heavy. The traditional insulation method used for ancient building roofs is typically "clay + straw," which has limited insulation effectiveness (thermal conductivity approximately 0.6 W / m²). 2 (·K), and it is not easy to repair; the only way to do so is to remove the top layer of tiles.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] An insulated antique-style prefabricated roof tile includes an aluminum alloy structural frame, an insulation layer, and antique-style roof tiles. The aluminum alloy structural frame includes L-shaped aluminum alloy profiles symmetrically arranged along the long side. C-shaped aluminum alloy profiles are provided between the two ends of the two L-shaped aluminum alloy profiles. Multiple strip-shaped aluminum alloy plates are fixedly arranged at intervals between the two C-shaped aluminum alloy profiles. The insulation layer is filled in the internal cavity of the aluminum alloy structural frame.

[0007] The antique-style tiles are installed on the surface of the aluminum alloy structural frame, and the back of the antique-style tiles is provided with tenons with hooks. One of the L-shaped aluminum alloy profiles and multiple strip aluminum alloy plates are provided with multiple square holes that are adapted to the tenons. The tenons are locked into the square holes by hooks to achieve the connection between the aluminum alloy structural frame and the antique-style tiles. The aluminum alloy structural frame, the insulation layer and the antique-style tiles are assembled into a module and installed on the roof base through a prefabricated hoisting process.

[0008] As a further embodiment of this utility model: the cross-sectional dimensions of the L-shaped aluminum alloy profile are 50mm×20mm×3mm, the cross-sectional dimensions of the strip-shaped aluminum alloy sheet are 1500mm×50mm×3mm, and the cross-sectional dimensions of the C-shaped aluminum alloy profile are 56mm×30mm×3mm.

[0009] As a further embodiment of this utility model: the diameter of the tenon is 10mm, and it is integrally cast with the antique-style tile.

[0010] As a further aspect of this utility model: the antique-style tile is a resin tile with a thickness of 10mm.

[0011] As a further aspect of this utility model, the thickness of the insulation layer is 50mm.

[0012] As a further embodiment of this utility model: when the module is installed on site, it is fixed by chemical anchors and bolt washers set on the roof base. During installation, chemical agents are injected into the holes and screws are inserted. After the agents have cured, the aluminum alloy structural frame is fastened to the roof base through the connector.

[0013] As a further embodiment of this utility model: after the joints between the modules are tightened with bolts, they are filled with foam adhesive; the long and short contact joints of the modules are tightly overlapped by the grooves of the antique tiles.

[0014] As a further embodiment of this utility model: the diameter of the chemical anchor is set to 12mm, the drilling depth is 100mm, and the spacing between adjacent chemical anchors is 600mm.

[0015] The beneficial effects of this utility model are:

[0016] (1) This utility model combines the antique decorative layer, the energy-saving insulation layer and the aluminum alloy support layer into an integrated module, breaking through the traditional separate construction mode of "tile + insulation layer", and significantly reducing the roof heat transfer coefficient; at the same time, by using the tile groove overlapping design and joint sealing treatment, the waterproof and insulation functions are synergistically enhanced, effectively solving the problem of easy separation of insulation and waterproof in traditional processes.

[0017] (2) This utility model adopts standardized modules prefabricated in the factory. The size of the modules can be flexibly adjusted. Combined with the assembly hoisting and the fixing method of mortise and tenon and chemical anchors, the construction time per square meter is shortened to 15 minutes, which is 4 times more efficient than the traditional process. The modular design integrates modern technology with traditional culture. The appearance of the antique tiles can closely fit the architectural style of the main structure. The artistic design of key positions such as color, shape outline and ridge can be flexibly adjusted, taking into account the convenience of construction and the overall aesthetics of the building.

[0018] (3) This utility model innovatively proposes an integrated composite design of ancient building decoration layer, high-efficiency insulation layer and aluminum alloy support layer. While retaining the aesthetic features of traditional buildings, it solves the problems of poor insulation performance and low construction efficiency of traditional roof tiles by using modular prefabrication of modern factory production line and construction method of no wet operation on site. It also provides an efficient and simple integrated solution for the insulation and decoration construction of ancient building roofs.

[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is a layout diagram of the heat-insulating antique-style roofing tiles of this utility model;

[0022] Figure 2 This is a dimensional drawing of the heat-insulating antique-style roof tile of this utility model;

[0023] Figure 3 This is a utility model Figure 2 Sectional view of section 1-1;

[0024] Figure 4 This is a utility model Figure 2 Sectional view of section 2-2;

[0025] Figure 5 This is a schematic diagram of the thermal insulation-structural composite layer of this utility model;

[0026] Figure 6 This is a utility model Figure 5 Sectional view of section 3-3;

[0027] Figure 7 This is a utility model Figure 5 Sectional view of section 4-4;

[0028] Figure 8 This is an installation diagram of the heat-insulating antique-style tile module of this utility model.

[0029] In the diagram: 1. Antique-style roof tiles; 2. Aluminum alloy structural frame; 3. Insulation layer; 4. Roof base layer; 5. Foam adhesive; 6. Chemical anchors; 7. Tenon; 8. Square hole; 9. Connector; 10. L-shaped aluminum alloy profile; 11. Strip aluminum alloy sheet; 12. C-shaped aluminum alloy profile; 13. Module. Detailed Implementation

[0030] The embodiments of this utility model are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar symbols denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0032] In the field of architectural engineering technology, traditional ancient building roofs commonly use clay or terracotta tiles such as barrel tiles, flat tiles, small blue tiles, and glazed tiles. While these tiles provide drainage and decoration, they have many drawbacks. Firstly, their thermal insulation performance is poor; clay and terracotta materials have high thermal conductivity, easily transferring heat in summer and dissipating it in winter, leading to significant temperature differences between indoors and outdoors. Secondly, the waterproofing effect of the roof depends on the laying process, requiring overlapping and pressing; improper construction can easily cause leaks. Furthermore, traditional tile construction is inefficient, and the tiles themselves are heavy. The traditional "clay + straw" insulation method for ancient building roofs not only has limited insulation performance but is also inconvenient to maintain, requiring the removal of the upper layer of tiles for further construction. Therefore, this utility model addresses the aforementioned problems of the traditional separate "tile + insulation layer" construction method by employing a modular prefabrication method on a modern factory production line. This not only solves the problems of poor insulation performance and low construction efficiency of traditional roof tiles but also preserves the aesthetic characteristics of ancient architecture, providing an efficient and simple solution for the insulation and decoration construction of antique-style building roofs. The specific implementation method is as follows:

[0033] Example 1: As Figure 1 - Figure 4 As shown, after the roof design drawings are completed, according to the size and form of the roof, an insulated antique-style outer panel module 13 is used as the roof insulation and antique-style tile 1. Module 13 includes an aluminum alloy structural frame 2, an insulation layer 3, and antique-style tiles 1. According to the specifications of module 13, its standard size is 1500mm×600mm. The aluminum alloy structural frame 2 includes L-shaped aluminum alloy profiles 10 symmetrically arranged along the long side. The cross-sectional dimensions of the L-shaped aluminum alloy profiles 10 are 50mm×20mm×3mm, providing stable longitudinal support for the frame. C-shaped aluminum alloy profiles 12 are provided between the two ends of the two symmetrical L-shaped aluminum alloy profiles 10. The cross-sectional dimensions are 56mm×30mm×3mm, which effectively strengthens the lateral integrity of the frame. To further improve structural stability, multiple strip aluminum alloy plates 11 are fixedly installed between the two symmetrical C-shaped aluminum alloy profiles. These strip aluminum alloy plates 11 have a size of 1500mm×50mm×3mm and are all arranged parallel to the L-shaped aluminum alloy profiles 10 on both sides. In this embodiment, the number of strip aluminum alloy plates 11 is determined to be 2. All aluminum alloy profiles are selected from 6061-T6 model. This material has excellent mechanical properties and corrosion resistance, which can fully guarantee the structural strength and service life of module 13.

[0034] Furthermore, such as Figure 6As shown, the interior of the aluminum alloy structural frame is filled with insulation layer 3. Insulation layer 3 can be made of extruded polystyrene board, with a thickness of 50mm. The use of extruded polystyrene board in insulation layer 3 provides excellent thermal insulation performance, effectively blocking heat transfer between the inside and outside of the frame, reducing the impact of ambient temperature changes on the internal structure, and thus maintaining a stable temperature environment. Its good moisture resistance can prevent the intrusion of moisture in the air, avoiding problems such as mold and corrosion caused by moisture, and extending the service life of the aluminum alloy frame. At the same time, it also has reliable structural stability, and after filling, it can be tightly integrated with the aluminum alloy frame, enhancing the overall structural rigidity and deformation resistance, and providing solid support for the frame.

[0035] Furthermore, such as Figure 5 As shown, a plurality of square holes 8 are evenly spaced along the long side of one of the L-shaped aluminum alloy profiles 10 and a plurality of strip-shaped aluminum alloy plates 11. The cross-sectional dimensions of the square holes 8 are 20mm × 10mm.

[0036] Furthermore, such as Figure 3 , Figure 4 As shown, the antique-style tile 1 is made of ASA resin (acrylonitrile-styrene-acrylate copolymer), which has excellent resistance to ultraviolet rays, high and low temperatures, and acid rain. It is not easy to fade or crack after long-term exposure. The matte or glazed texture can be achieved through formula adjustment, and the surface texture can simulate the texture of traditional tiles. The bending strength of ASA resin can reach 30MPa, with strong load-bearing capacity and not easy to crack at low temperatures. The thickness of the antique-style tile 1 is 10mm. The back of the antique-style tile 1 is integrally cast with a tenon 7 with a reverse hook. The diameter of the tenon 7 is 10mm. When installed, the tenon 7 is tightly fastened to the structural layer and locked into the square hole 8.

[0037] Example 2: Based on Example 1, as follows Figure 7 , Figure 8 As shown, after the aluminum alloy structural frame 2, insulation layer 3 and antique tile 1 of module 13 are assembled, they are hoisted on the construction site using prefabricated methods. The chemical anchors 6 of the roof base layer 4 are fixed to the roof with screws and washers. The diameter of the holes of the chemical anchors 6 is 12mm and the depth is 100mm. The chemical agent is injected into the holes and then the screw is inserted. After the agent has cured, the aluminum alloy frame is fastened to the roof base layer 4 through the connector 9. The spacing of the chemical anchors 6 is 600mm. After the bolts are tightened at the joints, foam glue 5 is used for filling. The long and short contact joints of module 13 are tightly overlapped by the tile grooves. The tile grooves can effectively prevent rainwater leakage, thereby achieving the functions of waterproofing and insulation.

[0038] After assembling the aluminum alloy structural frame 2, insulation layer 3, and antique tile 1 of module 13, the roof base layer 4 is pre-treated on the construction site. Chemical agents are injected into the holes and then screws are inserted. After the agents have cured, chemical anchors 6 with screw washers are used at 600mm intervals to fasten the aluminum alloy frame to the roof base layer 4 through the connector 9. After tightening the joint bolts, the joints are filled with foam glue 5. Finally, the long and short contact seams of module 13 are tightly overlapped through the tile groove to achieve the synergistic function of waterproofing and heat insulation.

[0039] Example 3: Working principle of this utility model: During the construction of the building roof structure, aluminum alloy embedded parts are pre-embedded. After the waterproof layer and protective layer are completed, the prefabricated tile module 13 is then hoisted. The tile module 13 consists of an antique decorative layer, an energy-saving insulation layer 3, and a structural support layer. It is prefabricated in the factory before construction, and the three-layer structure is combined into a standard module 13 (600mm×1200mm). The weight of a single module 13 is ≤25kg. During hoisting, the aluminum alloy structural layer of the tile module 13 is fixed to the base layer in the form of mortise and tenon joints through aluminum alloy embedded parts. The upper decorative layers are overlapped using the shape of tile grooves. The gaps between two modules 13 are filled with expanding foam, and the joints of the decorative layer tiles are sealed with sealant.

[0040] To achieve a harmonious balance between functionality and aesthetics, advanced 3D printing technology is employed to replicate traditional roof tile patterns using modified resin materials, producing an antique-style roof tile surface with the beauty of ancient architecture. Products with different shapes and patterns can be produced as needed. By combining the antique decorative layer, energy-saving insulation layer 3, and aluminum alloy support layer into an integrated tile module 13, the traditional separate structure of tile + insulation layer 3 is changed, reducing the roof's heat transfer coefficient. At the same time, modular prefabrication reduces the construction time per square meter to 15 minutes, four times faster than traditional processes, and eliminates wet construction pollution.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A type of heat-insulating, antique-style prefabricated roof tile, characterized in that, The structure includes an aluminum alloy structural frame (2), an insulation layer (3), and antique-style tiles (1). The aluminum alloy structural frame (2) includes L-shaped aluminum alloy profiles (10) symmetrically arranged along the long side. C-shaped aluminum alloy profiles (12) are provided between the two ends of the two L-shaped aluminum alloy profiles (10). Multiple strip-shaped aluminum alloy plates (11) are fixedly arranged at intervals between the two C-shaped aluminum alloy profiles (12). The insulation layer (3) is filled in the internal cavity of the aluminum alloy structural frame (2). The antique-style tile (1) is placed on the surface of the aluminum alloy structural frame (2), and the back of the antique-style tile (1) is provided with a tenon (7) with a reverse hook. One of the L-shaped aluminum alloy profiles (10) and multiple strip aluminum alloy plates (11) are provided with multiple square holes (8) that are compatible with the tenon (7). The tenon (7) is clamped in the square hole (8) by the reverse hook to realize the connection between the aluminum alloy structural frame (2) and the antique-style tile (1). The aluminum alloy structural frame (2), the insulation layer (3) and the antique-style tile (1) are assembled to form a module (13), which is installed on the roof base (4) by the prefabricated hoisting process.

2. The heat-insulating antique-style prefabricated roof tile according to claim 1, characterized in that, The L-shaped aluminum alloy profile (10) has a cross-sectional dimension of 50mm×20mm×3mm, the strip aluminum alloy plate (11) has a cross-sectional dimension of 1500mm×50mm×3mm, and the C-shaped aluminum alloy profile (12) has a cross-sectional dimension of 56mm×30mm×3mm.

3. The heat-insulating antique-style prefabricated roof tile according to claim 1, characterized in that, The tenon (7) has a diameter of 10 mm and is cast integrally with the antique tile (1).

4. The heat-insulating antique-style prefabricated roof tile according to claim 1, characterized in that, The antique-style tile (1) is a resin tile with a thickness of 10mm.

5. The heat-insulating antique-style prefabricated roof tile according to claim 1, characterized in that, The thickness of the insulation layer (3) is 50 mm.

6. The heat-insulating antique-style prefabricated roof tile according to claim 1, characterized in that, When the module (13) is installed on site, it is fixed by chemical anchors (6) set on the roof base (4) in conjunction with bolt washers. During installation, chemical agent is injected into the hole and screw is inserted. After the agent is cured, the aluminum alloy structural frame (2) is fastened to the roof base (4) through the connector (9).

7. The heat-insulating antique-style prefabricated roof tile according to claim 1, characterized in that, After the joints between the modules (13) are tightened with bolts, they are filled with foam adhesive (5); the long and short contact joints of the modules (13) are tightly overlapped by the grooves of the antique tiles (1).

8. The heat-insulating antique-style prefabricated roof tile according to claim 6, characterized in that, The diameter of the chemical anchor (6) is set to 12 mm, the drilling depth is 100 mm, and the spacing between adjacent chemical anchors (6) is 600 mm.

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