Charging base end cap assembly and charging base
By embedding a grounding connector in the end cover of the charging base, the problems of large size and fixed direction of the grounding cable are solved, which realizes the reduction of the size of the charging base, the reduction of cost and the expansion of the application range, and the configuration direction of the grounding busbar is adjustable.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TYCO ELECTRONICS (SHANGHAI) CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-21
AI Technical Summary
Existing charging docks have large and expensive grounding cables, fixed power cable directions, and non-adjustable busbar configurations, which limits their application range and versatility.
A grounding connector embedded in the end cover of the charging base is used instead of a traditional grounding cable. The grounding connector is electrically connected to the protective grounding terminal and the grounding busbar. The configuration direction is adjustable. It is integrally molded with the end cover through injection molding and uses bolts and anti-loosening washers to prevent loosening.
The size and cost of the charging dock have been reduced, the range of applications for the charging dock has been expanded, the configuration and adjustment of the grounding busbar have been facilitated, the structure has been simplified, and the cost has been reduced.
Smart Images

Figure CN224537818U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a charging dock end cover assembly and a charging dock including the charging dock end cover assembly. Background Technology
[0002] In existing technology, DC charging docks typically include a housing, an end cap, two power terminals, two power cables, a protective ground terminal (usually called a PE terminal), and a grounding cable. The two power terminals, the protective ground terminal, and multiple signal terminals are inserted into the housing. The end cap is mounted on the rear end of the housing. The two power cables pass through the end cap and are electrically connected to the two power terminals respectively. The grounding cable passes through the end cap and is electrically connected to the protective ground terminal. The relatively large size of the grounding cable not only increases the size of the charging dock but also increases cost.
[0003] Furthermore, in existing technology, a cable through-hole is formed on the end cover of the charging dock, through which the power cable extends into the housing of the charging dock. However, the direction of the cable through-hole is fixed and cannot be adjusted as needed. This results in the power cable exiting from the end cover of the charging dock also being in a fixed direction, preventing necessary adjustments based on actual needs and limiting the range of applications of the charging dock.
[0004] Furthermore, in existing technology, a mounting hole is formed on the end cap of the charging dock to allow a threaded connector to enter. This threaded connector passes through the connection end of the power cable and is threadedly connected to the power terminal to electrically connect the power cable to the power terminal. To seal the mounting hole on the end cap, a sealing plug needs to be placed in the mounting hole. To position and retain this sealing plug, a sealing plug positioning cap also needs to be installed on the end cap of the charging dock, which increases costs.
[0005] Furthermore, in existing technology, one end of the adapter bus is directly connected to one end of the protective grounding terminal via bolts. Because the protective grounding terminal is positioned between the two power terminals, the adapter bus is located between two charging dock cable modules that are respectively connected to the two power terminals. The adapter bus is confined between the two charging dock cable modules and cannot rotate, as this would interfere with the charging dock cable modules. This makes the configuration direction of the adapter bus fixed and cannot be rotated or changed as needed. Utility Model Content
[0006] The purpose of this utility model is to solve at least one aspect of the aforementioned problems and defects existing in the prior art.
[0007] According to one aspect of the present invention, a charging dock end cover assembly is provided. The charging dock end cover assembly includes: a charging dock end cover for mounting to the rear end of a charging dock housing and having two mounting holes for mounting two charging dock cable modules respectively; and a grounding connector embedded in the charging dock end cover, such that the grounding connector and the charging dock end cover are integral. The grounding connector has a first end for electrical connection to a protective grounding terminal of the charging dock and a second end for electrical connection to a grounding busbar. When the two charging dock cable modules are mounted on the charging dock end cover, the first end of the grounding connector is located in a first region defined by the two charging dock cable modules, and the second end of the grounding connector is located in a second region outside the first region, such that the configuration direction of the grounding busbar electrically connected to the second end of the grounding connector can be adjusted without interfering with the charging dock cable modules.
[0008] According to an exemplary embodiment of the present invention, the first region includes the coverage area of the two charging dock cable modules and the interval area located between the coverage areas of the two charging dock cable modules.
[0009] According to another exemplary embodiment of the present invention, when the two charging dock cable modules are installed on the charging dock end cover, the first end of the grounding connector is located in the interval area between the coverage areas of the two charging dock cable modules.
[0010] According to another exemplary embodiment of the present invention, when the two charging dock cable modules are installed on the charging dock end cover, the second end of the grounding connector is located above the two charging dock cable modules.
[0011] According to another exemplary embodiment of the present invention, the grounding connector further has an extension extending between its first end and second end, the extension of the grounding connector being embedded in the end wall of the charging base end cover, the first end and the second end of the grounding connector being exposed from the end wall of the charging base end cover for being electrically connected to the protective grounding terminal and the grounding busbar, respectively.
[0012] According to another exemplary embodiment of the present invention, the charging base end cap is an injection molded part that is injection molded onto the grounding connector by an embedded injection molding process.
[0013] According to another exemplary embodiment of the present invention, the charging base end cover assembly further includes: a first bolt passing through a first end of the grounding connector and adapted to be threadedly connected to one end of the protective grounding terminal, for fastening the first end of the grounding connector to one end of the protective grounding terminal.
[0014] According to another exemplary embodiment of the present invention, the charging base end cover assembly further includes: a first anti-loosening washer, which contacts the outer surface of the first end of the grounding connector; and a first anti-loosening washer, which is pressed between the first anti-loosening washer and the head of the first bolt, wherein the first anti-loosening washer is capable of elastic deformation in the axial direction of the first bolt to prevent the first bolt from loosening.
[0015] According to another exemplary embodiment of the present invention, a positioning cylinder corresponding to the first end of the grounding connector is formed on the inner side of the end wall of the charging base end cover. The positioning cylinder is used to accommodate and position one end of the protective grounding terminal.
[0016] According to another exemplary embodiment of the present invention, the charging base end cover assembly further includes: a ground busbar; and a second bolt, passing through the ground busbar and the second end of the grounding connector and threadedly connected to the charging base end cover to fasten the ground busbar to the second end of the grounding connector.
[0017] According to another exemplary embodiment of the present invention, the grounding busbar is located on the outer side of the end wall of the charging base end cover, and a columnar protrusion corresponding to the second end of the grounding connector is formed on the inner side of the end wall of the charging base end cover. A threaded hole suitable for threaded connection with the second bolt is formed in the columnar protrusion. The second bolt passes through the grounding busbar and the second end of the grounding connector and is threadedly connected to the threaded hole of the columnar protrusion.
[0018] According to another exemplary embodiment of the present invention, the threaded hole in the columnar protrusion is a bottomed blind hole.
[0019] According to another exemplary embodiment of the present invention, the grounding busbar is located on the outer side of the end wall of the charging base end cover, and a columnar protrusion corresponding to the second end of the grounding connector is formed on the inner side of the end wall of the charging base end cover. A nut is embedded in the columnar protrusion, and the second bolt passes through the grounding busbar and the second end of the grounding connector and is threadedly connected to the nut.
[0020] According to another exemplary embodiment of the present invention, the charging base end cap assembly further includes: a second anti-loosening washer in contact with the grounding busbar; and a second anti-loosening washer pressed between the second anti-loosening washer and the head of the second bolt. The second anti-loosening washer is capable of elastic deformation in the axial direction of the second bolt to prevent the second bolt from loosening.
[0021] According to another exemplary embodiment of the present invention, the charging base end cover includes an end wall and a peripheral wall, the mounting hole is formed on the end wall of the charging base end cover, and the grounding connector is embedded in the end wall of the charging base end cover; a plurality of elastic buckles are formed on the peripheral wall of the charging base end cover at intervals in its circumferential direction, and the plurality of elastic buckles are used to engage with a plurality of protrusions on the rear end of the charging base housing respectively, so as to lock the charging base end cover to the rear end of the charging base housing.
[0022] According to another exemplary embodiment of the present invention, the grounding busbar can be fastened to the second end of the grounding connector at different angles relative to the second end of the grounding connector.
[0023] According to another aspect of the present invention, a charging dock is provided. The charging dock includes: a charging dock housing; the aforementioned charging dock end cap assembly, which is mounted on the rear end of the charging dock housing; and a protective grounding terminal, which is inserted into the charging dock housing. One end of the protective grounding terminal is electrically connected to a first end of the grounding connector.
[0024] According to an exemplary embodiment of the present invention, a threaded connection hole is formed in one end of the protective grounding terminal, and a first bolt of the charging base end cover assembly passes through the first end of the grounding connector and is connected to the threaded connection hole to fasten the first end of the grounding connector to one end of the protective grounding terminal.
[0025] According to another exemplary embodiment of the present invention, the charging dock further includes: two power terminals inserted into the charging dock housing; and two charging dock cable modules respectively installed into two mounting holes of the charging dock end cover and electrically connected to the two power terminals respectively. The first end of the grounding connector is located in a first region defined by the two charging dock cable modules, and the second end of the grounding connector is located in a second region outside the first region, such that the configuration direction of the grounding bus electrically connected to the second end of the grounding connector can be adjusted without interfering with the charging dock cable modules.
[0026] According to another exemplary embodiment of the present invention, the charging dock cable module includes: an insulating shell, one end of which is inserted into the mounting hole of the charging dock end cover; and a power cable, one end of which extends into the insulating shell, and one end of the power terminal extends into the insulating shell and is electrically connected to the power cable.
[0027] According to another exemplary embodiment of the present invention, the power cable extends downward from one end of the power terminal along a height direction perpendicular to the axial direction of the power terminal, and the second end of the grounding connector is located above the insulating shell of the charging dock cable module, such that the configuration direction of the grounding bus electrically connected to the second end of the grounding connector can be adjusted without interfering with the insulating shell of the charging dock cable module.
[0028] According to another exemplary embodiment of the present invention, the charging base is a DC charging base, the two power terminals include a positive power terminal and a negative power terminal, and the two charging base cable modules include a positive charging base cable module and a negative charging base cable module that are electrically connected to the positive power terminal and the negative power terminal, respectively.
[0029] In the foregoing exemplary embodiments of the present invention, a grounding connector embedded in the end cover of the charging dock is used instead of a traditional grounding cable, thereby reducing the size and cost of the charging dock.
[0030] In the foregoing exemplary embodiments of the present invention, the first end of the grounding connector electrically connected to the protective grounding terminal is located within the area defined by the two charging dock cable modules, and the second end of the grounding connector electrically connected to the grounding busbar is located outside the area defined by the two charging dock cable modules, thereby ensuring that the configuration direction of the grounding busbar can be adjusted without interfering with the charging dock cable modules.
[0031] In the foregoing exemplary embodiments of the present invention, since the grounding busbar does not interfere with the charging dock cable module, the configuration direction of the grounding busbar is not limited by the charging dock cable module, and the configuration direction of the grounding busbar can be easily adjusted according to the grounding point of the vehicle, making it very convenient to use.
[0032] In the foregoing exemplary embodiments of the present invention, the charging dock cable module is fastened to the power terminal by a threaded connector, so that the direction of the charging dock cable module and the lead-out direction of the power cable can be adjusted according to actual needs, thereby expanding the application range and versatility of the charging dock.
[0033] In the foregoing exemplary embodiments of the present invention, a positioning flange for positioning the sealing plug is formed in the insulating shell of the charging dock cable module, thereby eliminating the need for a sealing plug positioning cap for positioning the sealing plug, simplifying the structure of the charging dock cable module and reducing costs.
[0034] Other objects and advantages of the present invention will become apparent from the following description of the invention with reference to the accompanying drawings, and will help to provide a comprehensive understanding of the invention. Attached Figure Description
[0035] Figure 1 A perspective view of a charging dock end cap assembly according to an exemplary embodiment of the present invention is shown. Figure 2 Showing a cross-sectional view of a charging dock end cap assembly according to an exemplary embodiment of the present invention; Figure 3 This diagram shows an exploded view of a charging dock end cap assembly according to an exemplary embodiment of the present invention. Figure 4 This is a perspective view showing the electrical connection between a grounding connector and a protective grounding terminal and a grounding busbar according to an exemplary embodiment of the present invention. Figure 5 This diagram shows an exploded view of a grounding connector, a protective grounding terminal, and a grounding bus according to an exemplary embodiment of the present invention. Figure 6 This is a perspective view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear. Figure 7 This diagram shows an exploded view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear. Figure 8 This diagram shows a rear view of a charging dock according to an exemplary embodiment of the present invention, showing a first end and a second end of a grounding connector. Figure 9 This diagram shows a rear view of a charging dock according to an exemplary embodiment of the present invention, wherein the ground bus is at a first angle relative to the grounding connector. Figure 10 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the ground bus is at a second angle relative to the grounding connector. Figure 11 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the ground bus is at a third angle relative to the grounding connector. Figure 12 Showing an anatomical view of a charging dock according to an exemplary embodiment of the present invention; Figure 13 Showing a cross-sectional view of a charging dock according to an exemplary embodiment of the present invention; Figure 14 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the charging dock cable module is in a first direction; Figure 15 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the charging dock cable module is in a second direction; Figure 16 This diagram shows a rear view of a charging dock according to an exemplary embodiment of the present invention, wherein the charging dock cable module is in the third direction. Figure 17 An exploded view of a charging dock cable module according to an exemplary embodiment of the present invention is shown. Figure 18 Showing an anatomical view of a charging dock cable module according to an exemplary embodiment of the present invention; Figure 19 Showing a cross-sectional view of the lower cap of a charging dock cable module according to an exemplary embodiment of the present invention; Figure 20 This diagram shows a perspective view of a charging dock cable module according to an exemplary embodiment of the present invention, wherein the sealing plug has not yet been inserted into the rear end of the first cylindrical shell; Figure 21 This shows a cross-sectional view of a charging dock cable module according to an exemplary embodiment of the present invention, wherein the sealing plug has not yet been inserted into the rear end of the first cylindrical shell; Figure 22 This diagram shows a perspective view of a charging dock cable module according to an exemplary embodiment of the present invention, wherein a sealing plug has been inserted into the rear end of a first cylindrical shell; Figure 23 This shows a cross-sectional view of a charging dock cable module according to an exemplary embodiment of the present invention, wherein a sealing plug has been inserted into the rear end of a first cylindrical shell. Detailed Implementation
[0036] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings. In this specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of this utility model with reference to the accompanying drawings is intended to explain the overall inventive concept of this utility model and should not be construed as a limitation thereof.
[0037] Furthermore, in the following detailed description, numerous specific details are set forth for ease of explanation to provide a thorough understanding of the embodiments disclosed herein. However, it will be apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and apparatuses are illustrated to simplify the figures.
[0038] According to a general technical concept of this utility model, a charging dock end cover assembly is provided. The charging dock end cover assembly includes: a charging dock end cover for mounting to the rear end of a charging dock housing and having two mounting holes for mounting two charging dock cable modules respectively; and a grounding connector embedded in the charging dock end cover, such that the grounding connector and the charging dock end cover are integral. The grounding connector has a first end for electrical connection to a protective grounding terminal of the charging dock and a second end for electrical connection to a grounding busbar. When the two charging dock cable modules are mounted on the charging dock end cover, the first end of the grounding connector is located in a first region defined by the two charging dock cable modules, and the second end of the grounding connector is located in a second region outside the first region, such that the configuration direction of the grounding busbar electrically connected to the second end of the grounding connector can be adjusted without interfering with the charging dock cable modules.
[0039] According to another general technical concept of this utility model, a charging dock is provided. The charging dock includes: a charging dock housing; the aforementioned charging dock end cap assembly, which is installed on the rear end of the charging dock housing; and a protective grounding terminal, which is inserted into the charging dock housing. One end of the protective grounding terminal is electrically connected to a first end of the grounding connector.
[0040] According to a general technical concept of this utility model, a charging dock cable module is provided. The charging dock cable module includes: an insulating shell, one end of which is adapted to be inserted into a mounting hole on the end cover of the charging dock; a power cable, one end of which extends into the insulating shell; and a threaded connector disposed in the insulating shell. The threaded connector is adapted to be threadedly connected to the power terminal of the charging dock, for electrically connecting the power cable to the power terminal and securing the charging dock cable module to the power terminal.
[0041] According to a general technical concept of this utility model, a charging dock is provided. The charging dock includes: a charging dock housing; power terminals inserted into the charging dock housing; a charging dock end cover mounted on the rear end of the charging dock housing and having a mounting hole; and the aforementioned charging dock cable module. One end of the insulating shell of the charging dock cable module is inserted into the mounting hole on the charging dock end cover, and the threaded connector of the charging dock cable module is threadedly connected to the power terminals for securing the charging dock cable module to the power terminals and electrically connecting the power terminals to the power cable.
[0042] According to a general technical concept of this utility model, a charging dock cable module is provided. The charging dock cable module includes: an insulating shell, a power cable, a threaded connector, and a sealing plug. The insulating shell includes: a first cylindrical shell having a front end and a rear end opposite each other in its axial direction, the front end of which is adapted to be inserted into a mounting hole on a charging dock end cover; and a second cylindrical shell having an upper end and a lower end opposite each other in its axial direction, the upper end of which is connected to the outer periphery of the first cylindrical shell. The power cable extends into the second cylindrical shell from its lower port. The threaded connector enters the first cylindrical shell from its rear port. The sealing plug is inserted into the first cylindrical shell via its rear port to seal the rear end of the first cylindrical shell. The inner cavity of the first cylindrical shell communicates with the inner cavity of the second cylindrical shell, and the threaded connector is used to fasten the charging dock cable module to the power terminal of the charging dock and to electrically connect the power cable to the power terminal. A positioning flange is formed on the inner side of the rear port of the first cylindrical shell. The positioning flange is adapted to axially abut against the peripheral portion of the rear end face of the sealing plug for holding and positioning the sealing plug in the first cylindrical shell.
[0043] According to a general technical concept of this utility model, a charging dock is provided. The charging dock includes: a charging dock housing; power terminals inserted into the charging dock housing; a charging dock end cap mounted on the rear end of the charging dock housing and having a mounting hole; and the aforementioned charging dock cable module. The front end of the first cylindrical shell of the insulating shell of the charging dock cable module is inserted into the mounting hole on the charging dock end cap, and the threaded connector of the charging dock cable module is threadedly connected to the power terminals for fastening the charging dock cable module to the power terminals and electrically connecting the power terminals to the power cable.
[0044] Figure 1 A perspective view of a charging dock end cap assembly 1 according to an exemplary embodiment of the present invention is shown. Figure 2 Showing a cross-sectional view of a charging dock end cap assembly 1 according to an exemplary embodiment of the present invention; Figure 3 An exploded view of a charging dock end cap assembly 1 according to an exemplary embodiment of the present invention is shown. Figure 4 This is a perspective view showing the grounding connector 100 electrically connected to the protective grounding terminal 9 and the grounding busbar 13 according to an exemplary embodiment of the present invention; Figure 5 An exploded view of a grounding connector 100, a protective grounding terminal 9, and a grounding busbar 13 according to an exemplary embodiment of the present invention is shown. Figure 6 This is a perspective view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear. Figure 7This diagram shows an exploded view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear. Figure 8 This is a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, showing a first end 101 and a second end 102 of a grounding connector 100. Figure 9 This diagram shows a rear view of a charging dock according to an exemplary embodiment of the present invention, wherein the ground bus 13 is at a first angle relative to the ground connector 100. Figure 10 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the ground bus 13 is at a second angle relative to the ground connector 100. Figure 11 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the ground bus 13 is at a third angle relative to the ground connector 100.
[0045] like Figures 1 to 11 As shown, in an exemplary embodiment of this utility model, a charging dock end cover assembly 1 is disclosed. The charging dock end cover assembly 1 includes a charging dock end cover 10 and a grounding connector 100. The charging dock end cover 10 is mounted to the rear end of the charging dock housing 2 and has two mounting holes 110 for mounting two charging dock cable modules 4 respectively. The grounding connector 100 is embedded in the charging dock end cover 10, making the grounding connector 100 and the charging dock end cover 10 an integral unit. The grounding connector 100 has a first end 101 for electrical connection to the protective grounding terminal 9 of the charging dock and a second end 102 for electrical connection to the grounding busbar 13.
[0046] like Figures 1 to 11 As shown in the illustrated embodiment, when two charging dock cable modules 4 are installed on the charging dock end cover 10, the first end 101 of the grounding connector 100 is located in the first region defined by the two charging dock cable modules 4, and the second end 102 of the grounding connector 100 is located in the second region outside the first region, so that the configuration direction of the grounding bus 13 electrically connected to the second end 102 of the grounding connector 100 can be adjusted without interfering with the charging dock cable modules 4.
[0047] like Figures 1 to 11 As shown in the illustrated embodiment, the aforementioned first region includes the coverage area of the two charging dock cable modules 4 and the interval area located between the coverage areas of the two charging dock cable modules 4.
[0048] like Figures 1 to 11As shown in the illustrated embodiment, when two charging dock cable modules 4 are installed on the charging dock end cover 10, the first end 101 of the grounding connector 100 is located in the gap area between the coverage areas of the two charging dock cable modules 4.
[0049] like Figures 1 to 11 As shown in the illustrated embodiment, when the two charging dock cable modules 4 are installed on the charging dock end cover 10, the second end 102 of the grounding connector 100 is located above the two charging dock cable modules 4.
[0050] like Figures 1 to 11 As shown in the illustrated embodiment, the grounding connector 100 further has an extension 103 extending between its first end 101 and second end 102. The extension 103 of the grounding connector 100 is embedded in the end wall 11 of the charging base end cover 10. The first end 101 and the second end 102 of the grounding connector 100 are exposed from the end wall 11 of the charging base end cover 10 for electrical connection to the protective grounding terminal 9 and the grounding busbar 13, respectively.
[0051] like Figures 1 to 11 As shown in the illustrated embodiment, the charging base end cover 10 is an injection molded part that is injection molded onto the grounding connector 100 by an embedded injection molding process. During injection molding, the grounding connector 100 is placed in the injection mold, and injection molding material is injected into the injection mold to form the charging base end cover 10.
[0052] like Figures 1 to 11 As shown, in the illustrated embodiment, the charging base end cover assembly 1 further includes a first bolt 14, which passes through a first end 101 of the grounding connector 100 and is adapted to be threadedly connected to one end of the protective grounding terminal 9 for fastening the first end 101 of the grounding connector 100 to one end of the protective grounding terminal 9.
[0053] like Figures 1 to 11 As shown in the illustrated embodiment, the charging dock end cover assembly 1 further includes a first anti-loosening washer 141 and a first anti-loosening washer 142. The first anti-loosening washer 141 contacts the outer surface of the first end 101 of the grounding connector 100. The first anti-loosening washer 142 is pressed between the first anti-loosening washer 141 and the head of the first bolt 14. The first anti-loosening washer 142 is capable of elastic deformation in the axial direction of the first bolt 14 to prevent the first bolt 14 from loosening.
[0054] like Figures 1 to 11 As shown in the illustrated embodiment, a positioning cylinder 17 corresponding to the first end 101 of the grounding connector 100 is formed on the inner side of the end wall 11 of the charging base end cover 10. The positioning cylinder 17 is used to accommodate and position one end of the protective grounding terminal 9.
[0055] like Figures 1 to 11As shown, in the illustrated embodiment, the charging dock end cover assembly 1 further includes a ground bus 13 and a second bolt 15. The second bolt 15 passes through the ground bus 13 and the second end 102 of the ground connector 100 and is threadedly connected to the charging dock end cover 10 to secure the ground bus 13 to the second end 102 of the ground connector 100.
[0056] like Figures 1 to 11 As shown in the illustrated embodiment, the grounding busbar 13 is located outside the end wall 11 of the charging base end cover 10, and a columnar protrusion 16 corresponding to the second end 102 of the grounding connector 100 is formed on the inner side of the end wall 11 of the charging base end cover 10. A threaded hole 161 suitable for threaded connection with a second bolt 15 is formed in the columnar protrusion 16. The second bolt 15 passes through the grounding busbar 13 and the second end 102 of the grounding connector 100 and is threadedly connected to the threaded hole 161 of the columnar protrusion 16. In the illustrated embodiment, the threaded hole 161 in the columnar protrusion 16 can be a bottomed blind hole.
[0057] However, the present invention is not limited to the embodiments shown in the figure. For example, in another exemplary embodiment of the present invention, the ground bus 13 is located on the outside of the end wall 11 of the charging base end cover 10, and a columnar protrusion 16 corresponding to the second end 102 of the grounding connector 100 is formed on the inside of the end wall 11 of the charging base end cover 10. A nut (not shown) is embedded in the columnar protrusion 16, and the second bolt 15 passes through the ground bus 13 and the second end 102 of the grounding connector 100 and is threadedly connected to the aforementioned nut.
[0058] like Figures 1 to 11 As shown in the illustrated embodiment, the charging base end cap assembly 1 further includes a second anti-loosening washer 151 and a second anti-loosening washer 152. The second anti-loosening washer 151 contacts the grounding busbar 13. The second anti-loosening washer 152 is pressed between the second anti-loosening washer 151 and the head of the second bolt 15. The second anti-loosening washer 152 is capable of elastic deformation in the axial direction of the second bolt 15 to prevent the second bolt 15 from loosening.
[0059] like Figures 1 to 11 As shown in the illustrated embodiment, the charging base end cover 10 includes an end wall 11 and a peripheral wall 12. A mounting hole 110 is formed on the end wall 11 of the charging base end cover 10, and a grounding connector 100 is embedded in the end wall 11 of the charging base end cover 10. A plurality of elastic buckles 120 are formed on the peripheral wall 12 of the charging base end cover 10, spaced apart in its circumferential direction. These elastic buckles 120 engage with a plurality of protrusions 20a on the rear end of the charging base housing 2, respectively, to lock the charging base end cover 10 to the rear end of the charging base housing 2. In the illustrated embodiment, the elastic buckles 120 have grooves that engage with the protrusions 20a.
[0060] like Figures 1 to 11 As shown, in the illustrated embodiment, the grounding bus 13 can be fastened to the second end 102 of the grounding connector 100 at different angles relative to the second end 102 of the grounding connector 100, for example, Figure 9 The first angle shown, Figure 10 The second angle shown and Figure 11 The third angle shown.
[0061] like Figures 1 to 11 As shown, in another exemplary embodiment of this utility model, a charging dock is also disclosed. The charging dock includes: a charging dock housing 2, a charging dock end cap assembly 1, and a protective grounding terminal 9. The charging dock end cap assembly 1 is mounted on the rear end of the charging dock housing 2. The protective grounding terminal 9 is inserted into the charging dock housing 2. One end of the protective grounding terminal 9 is electrically connected to the first end 101 of the grounding connector 100.
[0062] like Figures 1 to 11 As shown in the illustrated embodiment, a threaded connection hole 91 is formed in one end of the protective grounding terminal 9. The first bolt 14 of the charging base end cover assembly 1 passes through the first end 101 of the grounding connector 100 and is connected to the threaded connection hole 91 to fasten the first end 101 of the grounding connector 100 to one end of the protective grounding terminal 9.
[0063] like Figures 1 to 11 As shown in the illustrated embodiment, the charging dock further includes two power terminals 3 and two charging dock cable modules 4. The two power terminals 3 are inserted into the charging dock housing 2. The two charging dock cable modules 4 are respectively installed into two mounting holes 110 of the charging dock end cover 10 and electrically connected to the two power terminals 3 respectively. The first end 101 of the grounding connector 100 is located in a first region defined by the two charging dock cable modules 4, and the second end 102 of the grounding connector 100 is located in a second region outside the first region, such that the configuration direction of the grounding bus 13 electrically connected to the second end 102 of the grounding connector 100 can be adjusted without interfering with the charging dock cable modules 4.
[0064] like Figures 1 to 11 As shown in the illustrated embodiment, the charging dock cable module 4 includes an insulating shell 40 and a power cable (i.e., a power cord) 41. One end of the insulating shell 40 is inserted into the mounting hole 110 of the charging dock end cover 10. One end of the power cable 41 extends into the insulating shell 40. One end of the power terminal 3 extends into the insulating shell 40 and is electrically connected to the power cable 41.
[0065] like Figures 1 to 11As shown, in the illustrated embodiment, the power cable 41 extends downward from one end of the power terminal 3 along a height direction perpendicular to the axial direction of the power terminal 3, and the second end 102 of the grounding connector 100 is located above the insulating shell 40 of the charging dock cable module 4, so that the configuration direction of the grounding bus 13 electrically connected to the second end 102 of the grounding connector 100 can be adjusted without interfering with the insulating shell 40 of the charging dock cable module 4.
[0066] like Figures 1 to 11 As shown in the illustrated embodiment, the charging base is a DC charging base, the two power terminals 3 include a positive power terminal and a negative power terminal, and the two charging base cable modules 4 include a positive charging base cable module and a negative charging base cable module that are electrically connected to the positive power terminal and the negative power terminal respectively.
[0067] like Figures 1 to 11 As shown in the illustrated embodiment, a grounding connector 100 embedded in the charging dock end cover 10 is used instead of a traditional grounding cable, thereby reducing the size and cost of the charging dock.
[0068] In the foregoing exemplary embodiments of the present invention, the first end 101 of the grounding connector 100, which is electrically connected to the protective grounding terminal 9, is located within the area defined by the two charging dock cable modules 4, and the second end 102 of the grounding connector 100, which is electrically connected to the grounding busbar 13, is located outside the area defined by the two charging dock cable modules 4, thereby ensuring that the configuration direction of the grounding busbar 13 can be adjusted without interfering with the charging dock cable modules 4.
[0069] In the foregoing exemplary embodiments of the present invention, since the grounding bus 13 does not interfere with the charging dock cable module 4, the configuration direction of the grounding bus 13 is not limited by the charging dock cable module 4, and the configuration direction of the grounding bus 13 can be conveniently adjusted according to the grounding point of the vehicle, making it very convenient to use.
[0070] Figure 12 Showing an anatomical view of a charging dock according to an exemplary embodiment of the present invention; Figure 13 Showing a cross-sectional view of a charging dock according to an exemplary embodiment of the present invention; Figure 14 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the charging dock cable module 4 is in a first direction; Figure 15 This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the charging dock cable module 4 is in a second direction; Figure 16This diagram shows a plan view of a charging dock according to an exemplary embodiment of the present invention, viewed from the rear, wherein the charging dock cable module 4 is in the third direction; Figure 17 An exploded view of a charging dock cable module 4 according to an exemplary embodiment of the present invention is shown. Figure 18 Showing an exploded view of a charging dock cable module 4 according to an exemplary embodiment of the present invention; Figure 19 Showing a cross-sectional view of the lower cap 46 of the charging dock cable module 4 according to an exemplary embodiment of the present invention; Figure 20 This diagram shows a perspective view of a charging dock cable module 4 according to an exemplary embodiment of the present invention, wherein the sealing plug 44 has not yet been inserted into the rear end of the first cylindrical shell 401.
[0071] like Figures 1 to 20 As shown, in another exemplary embodiment of this utility model, a charging dock cable module 4 is also disclosed. The charging dock cable module 4 includes: an insulating shell 40, a power cable 41, and a threaded connector 43. One end of the insulating shell 40 is adapted to be inserted into a mounting hole 110 on the charging dock end cover 10. One end of the power cable 41 extends into the insulating shell 40. The threaded connector 43 is disposed in the insulating shell 40. The threaded connector 43 is adapted to be threadedly connected to the power terminal 3 of the charging dock, for electrically connecting the power cable 41 to the power terminal 3 and securing the charging dock cable module 4 to the power terminal 3.
[0072] like Figures 1 to 20 As shown in the illustrated embodiment, before the charging cable module 4 is fastened to the power terminal 3, one end of the insulating shell 40 can rotate about the axis of the mounting hole 110, allowing the orientation of the charging cable module 4 to be adjusted. For example, the orientation of the charging cable module 4 can be... Figure 14 The first direction shown, Figure 15 The second direction shown or Figure 16 The third party shown.
[0073] like Figures 1 to 20 As shown, in the illustrated embodiment, the charging dock cable module 4 further includes a connection terminal 42, which is fixed to one end of the power cable 41. A threaded connector 43 passes through the connection terminal 42 and is adapted to be threadedly connected to the power terminal 3 for securing the connection terminal 42 and electrically connecting it to the power terminal 3.
[0074] like Figures 1 to 20 As shown, in the illustrated embodiment, the power cable 41 has a flat connector end 41a, and the connector terminal 42 is flat and soldered to the flat connector end 41a of the power cable 41.
[0075] like Figures 1 to 20As shown in the illustrated embodiment, the insulating shell 40 includes a first cylindrical shell 401 and a second cylindrical shell 402. The second cylindrical shell 402 is connected to the outer periphery of the first cylindrical shell 401. The inner cavity of the first cylindrical shell 401 communicates with the inner cavity of the second cylindrical shell 402. One end of the power cable 41 extends into the second cylindrical shell 402, and the connecting terminal 42 extends into the first cylindrical shell 401. A threaded connector 43 is disposed in the first cylindrical shell 401 for fastening the connecting terminal 42 to one end of the power terminal 3 extending into the first cylindrical shell 401.
[0076] However, this utility model is not limited to the illustrated embodiments. For example, in another exemplary embodiment of this utility model, the power cable 41 has a flat connecting end 41a, and a threaded connector 43 passes through the flat connecting end 41a of the power cable 41 and is adapted to be threadedly connected to the power terminal 3 for fastening and electrically connecting the flat connecting end 41a of the power cable 41 to the power terminal 3. The flat connecting end 41a of the power cable 41 extends into the first cylindrical shell 401, and the threaded connector 43 is disposed in the first cylindrical shell 401 for fastening the flat connecting end 41a of the power cable 41 to one end of the power terminal 3 extending into the first cylindrical shell 401.
[0077] like Figures 1 to 20 As shown in the illustrated embodiment, the insulating shell 40 can be a one-piece injection molded part. This reduces manufacturing costs and improves manufacturing efficiency.
[0078] like Figures 1 to 20 As shown in the illustrated embodiment, the axial direction of the first cylindrical shell 401 is perpendicular to the axial direction of the second cylindrical shell 402. The first cylindrical shell 401 has a front end and a rear end opposite each other in its axial direction, and the second cylindrical shell 402 has an upper end and a lower end opposite each other in its axial direction. The front end of the first cylindrical shell 401 is inserted into the mounting hole 110 on the charging base end cover 10. The upper end of the second cylindrical shell 402 is connected to the outer periphery of the first cylindrical shell 401, and the power cable 41 is led out from the lower end of the second cylindrical shell 402.
[0079] like Figures 1 to 20 As shown in the illustrated embodiment, the charging dock cable module 4 further includes a sealing ring 47, which is fitted onto the front end of the first cylindrical shell 401. The sealing ring 47 is adapted to be radially pressed between the outer peripheral surface of the front end of the first cylindrical shell 401 and the inner peripheral surface of the mounting hole 110 of the charging dock end cover 10 to achieve a seal between the two.
[0080] like Figures 1 to 20 As shown in the illustrated embodiment, a sealing ring mounting groove is formed on the outer side of the front end of the first cylindrical shell 401, and the sealing ring 47 is installed in the sealing ring mounting groove.
[0081] Figure 21This shows a cross-sectional view of a charging dock cable module 4 according to an exemplary embodiment of the present invention, wherein the sealing plug 44 has not yet been inserted into the rear end of the first cylindrical shell 401; Figure 22 A perspective view of a charging dock cable module 4 according to an exemplary embodiment of the present invention is shown, wherein a sealing plug 44 has been inserted into the rear end of a first cylindrical shell 401; Figure 23 This shows a cross-sectional view of a charging dock cable module 4 according to an exemplary embodiment of the present invention, wherein a sealing plug 44 has been inserted into the rear end of a first cylindrical shell 401.
[0082] like Figures 1 to 23 As shown in the illustrated embodiment, the charging dock cable module 4 further includes a sealing plug 44, which is inserted into the rear end of the first cylindrical shell 401 via the rear port of the first cylindrical shell 401 to seal the rear end of the first cylindrical shell 401.
[0083] like Figures 1 to 23 As shown in the illustrated embodiment, a positioning flange 40b is formed on the inner side of the rear port of the first cylindrical shell 401. The positioning flange 40b is adapted to axially abut against the peripheral portion of the rear end face of the sealing plug 44 for holding and positioning the sealing plug 44 in the first cylindrical shell 401.
[0084] like Figures 1 to 23 As shown, in the illustrated embodiment, the head of the threaded connector 43 is adapted to axially abut against the front end face of the sealing plug 44, so that the sealing plug 44 can be axially positioned and held between the positioning flange 40b and the head of the threaded connector 43.
[0085] like Figures 1 to 23 As shown in the illustrated embodiment, the sealing plug 44 has an elastic buckle 440 connected to its rear end. An engagement groove 403 is formed on the outer side of the rear end of the first cylindrical shell 401. The elastic buckle 440 engages with the engagement groove 403 to attach the sealing plug 44 to the rear end of the first cylindrical shell 401. This prevents the sealing plug 44 from being lost.
[0086] like Figures 1 to 23 As shown, in the illustrated embodiment, the elastic buckle 440 includes a flexible strip 441 connected to the rear end of the sealing plug 44 and an engagement protrusion 442 formed at the end of the flexible strip 441, the engagement protrusion 442 being engaged into the engagement groove 403.
[0087] like Figures 1 to 23 As shown in the illustrated embodiment, the charging cable module 4 further includes a sealing sleeve 45, which is fitted onto the power cable 41 and inserted into the lower end of the second cylindrical shell 402. The sealing sleeve 45 is adapted to be radially pressed between the outer circumferential surface of the power cable 41 and the inner circumferential surface of the lower end of the second cylindrical shell 402 to achieve a seal between the two.
[0088] like Figures 1 to 23 As shown in the illustrated embodiment, the charging cable module 4 further includes a lower cap 46, which is fitted and locked onto the lower end of the second cylindrical housing 402. The power cable 41 passes through the lower cap 46, which serves to hold the power cable 41 to the lower end of the second cylindrical housing 402.
[0089] like Figures 1 to 23 As shown in the illustrated embodiment, the sealing sleeve 45 is injection molded onto the lower cap 46, making the sealing sleeve 45 and the lower cap 46 a single piece.
[0090] like Figures 1 to 23 As shown in the illustrated embodiment, the lower cap 46 includes an end wall 460 and an outer peripheral wall 461 connected to the end wall 460. A plurality of slots 46a are formed on the outer peripheral wall 461 of the lower cap 46, and a plurality of protrusions 40a are formed on the outer side of the lower end of the second cylindrical shell 402. The plurality of protrusions 40a engage with the plurality of slots 46a respectively to lock the lower cap 46 onto the lower end of the second cylindrical shell 402.
[0091] like Figures 1 to 23 As shown in the illustrated embodiment, the lower cap 46 further includes an inner peripheral wall 462 connected to the inner side of its end wall 460. The sealing sleeve 45 is injection molded onto the inner peripheral wall 462 of the lower cap 46, so that the inner peripheral wall 462 of the lower cap 46 is embedded in the sealing sleeve 45.
[0092] like Figures 1 to 23 As shown in the illustrated embodiment, the lower cap 46 further includes a retaining sleeve 463 connected to the outside of its end wall 460. The retaining sleeve 463 is fitted onto the power cable 41 to retain the power cable 41.
[0093] like Figures 1 to 23 As shown, in another exemplary embodiment of this utility model, a charging dock is also disclosed. The charging dock includes: a charging dock housing 2, a power terminal 3, a charging dock end cover 10, and a charging dock cable module 4. The power terminal 3 is inserted into the charging dock housing 2. The charging dock end cover 10 is mounted on the rear end of the charging dock housing 2 and has a mounting hole 110. One end of the insulating shell 40 of the charging dock cable module 4 is inserted into the mounting hole 110 on the charging dock end cover 10. The threaded connector 43 of the charging dock cable module 4 is threadedly connected to the power terminal 3, for securing the charging dock cable module 4 to the power terminal 3 and electrically connecting the power terminal 3 to the power cable 41.
[0094] like Figures 1 to 23As shown in the illustrated embodiment, the power terminal 3 has a front end and a rear end opposite each other in its axial direction. A threaded hole suitable for connection with the threaded connector 43 is formed on the rear end of the power terminal 3. The rear end of the power terminal 3 extends into the insulating shell 40 and is threadedly connected to the threaded connector 43.
[0095] like Figures 1 to 23 As shown in the illustrated embodiment, the charging dock includes two power terminals 3 arranged side by side and two charging dock cable modules 4 electrically connected to the two power terminals 3 respectively.
[0096] like Figures 1 to 23 As shown in the illustrated embodiment, the charging base is a DC charging base, the two power terminals 3 include a positive power terminal and a negative power terminal, and the two charging base cable modules 4 include a positive charging base cable module and a negative charging base cable module that are electrically connected to the positive power terminal and the negative power terminal respectively.
[0097] like Figures 1 to 23 As shown in the illustrated embodiment, before the charging cable module 4 is fastened to the power terminal 3 by the threaded connector 43, the charging cable module 4 can rotate around the axis of the mounting hole 110 of the charging end cover 10, allowing the charging cable module 4 to be adjusted to different directions, thereby enabling the charging cable module 4 fastened to the power terminal 3 to be in different orientations. For example, the orientation of the charging cable module 4 can be adjusted to... Figure 14 The first direction shown, Figure 15 The second direction shown or Figure 16 The third party shown.
[0098] like Figures 1 to 23 As shown, in an exemplary embodiment of this utility model, a charging dock cable module 4 is also disclosed. The charging dock cable module 4 includes: an insulating shell 40, a power cable 41, a threaded connector 43, and a sealing plug 44. The insulating shell 40 includes: a first cylindrical shell 401 and a second cylindrical shell 402. The first cylindrical shell 401 has a front end and a rear end opposite each other in its axial direction, and its front end is adapted to be inserted into a mounting hole 110 on the charging dock end cover 10. The second cylindrical shell 402 has an upper end and a lower end opposite each other in its axial direction, and its upper end is connected to the outer periphery of the first cylindrical shell 401. The power cable 41 extends into the second cylindrical shell 402 from its lower port. The threaded connector 43 enters the first cylindrical shell 401 from its rear port. The sealing plug 44 is inserted into the first cylindrical shell 401 via its rear port to seal the rear end of the first cylindrical shell 401.
[0099] like Figures 1 to 23As shown in the illustrated embodiment, the inner cavity of the first cylindrical shell 401 communicates with the inner cavity of the second cylindrical shell 402. The threaded connector 43 is used to fasten the charging base cable module 4 to the power terminal 3 of the charging base and to electrically connect the power cable 41 to the power terminal 3. A positioning flange 40b is formed on the inner side of the rear port of the first cylindrical shell 401. The positioning flange 40b is adapted to axially abut against the peripheral portion of the rear end face of the sealing plug 44 for holding and positioning the sealing plug 44 in the first cylindrical shell 401.
[0100] like Figures 1 to 23 As shown in the illustrated embodiment, the insulating shell 40 can be a one-piece injection molded part. This can reduce manufacturing costs and improve manufacturing efficiency.
[0101] like Figures 1 to 23 As shown in the illustrated embodiment, the charging dock cable module 4 further includes a sealing ring 47, which is fitted onto the front end of the first cylindrical shell 401. The sealing ring 47 is adapted to be radially pressed between the outer peripheral surface of the front end of the first cylindrical shell 401 and the inner peripheral surface of the mounting hole 110 of the charging dock end cover 10 to achieve a seal between the two.
[0102] like Figures 1 to 23 As shown in the illustrated embodiment, a sealing ring mounting groove is formed on the outer side of the front end of the first cylindrical shell 401, and the sealing ring 47 is installed in the sealing ring mounting groove.
[0103] like Figures 1 to 23 As shown, in the illustrated embodiment, the head of the threaded connector 43 is adapted to axially abut against the front end face of the sealing plug 44, so that the sealing plug 44 can be axially positioned and held between the positioning flange 40b and the head of the threaded connector 43.
[0104] like Figures 1 to 23 As shown in the illustrated embodiment, the sealing plug 44 has an elastic buckle 440 connected to its rear end, and an engagement groove 403 is formed on the outer side of the rear end of the first cylindrical shell 401. The elastic buckle 440 engages with the engagement groove 403 to attach the sealing plug 44 to the rear end of the first cylindrical shell 401.
[0105] like Figures 1 to 23 As shown, in the illustrated embodiment, the elastic buckle 440 includes a flexible strip 441 connected to the rear end of the sealing plug 44 and an engagement protrusion 442 formed at the end of the flexible strip 441, the engagement protrusion 442 being engaged into the engagement groove 403.
[0106] like Figures 1 to 23As shown in the illustrated embodiment, the charging cable module 4 further includes a sealing sleeve 45, which is fitted onto the power cable 41 and inserted into the lower end of the second cylindrical shell 402. The sealing sleeve 45 is adapted to be radially pressed between the outer circumferential surface of the power cable 41 and the inner circumferential surface of the lower end of the second cylindrical shell 402 to achieve a seal between the two.
[0107] like Figures 1 to 23 As shown in the illustrated embodiment, the charging cable module 4 further includes a lower cap 46, which is fitted and locked onto the lower end of the second cylindrical housing 402. The power cable 41 passes through the lower cap 46, which serves to hold the power cable 41 to the lower end of the second cylindrical housing 402.
[0108] like Figures 1 to 23 As shown in the illustrated embodiment, the sealing sleeve 45 is injection molded onto the lower cap 46, making the sealing sleeve 45 and the lower cap 46 a single piece.
[0109] like Figures 1 to 23 As shown in the illustrated embodiment, the lower cap 46 includes an end wall 460 and an outer peripheral wall 461 connected to the end wall 460. A plurality of slots 46a are formed on the outer peripheral wall 461 of the lower cap 46, and a plurality of protrusions are formed on the outer side of the lower end of the second cylindrical shell 402. The plurality of protrusions engage with the plurality of slots 46a respectively to lock the lower cap 46 onto the lower end of the second cylindrical shell 402.
[0110] like Figures 1 to 23 As shown in the illustrated embodiment, the lower cap 46 further includes an inner peripheral wall 462 connected to the inner side of its end wall 460. The sealing sleeve 45 is injection molded onto the inner peripheral wall 462 of the lower cap 46, so that the inner peripheral wall 462 of the lower cap 46 is embedded in the sealing sleeve 45.
[0111] like Figures 1 to 23 As shown in the illustrated embodiment, the lower cap 46 further includes a retaining sleeve 463 connected to the outside of its end wall 460. The retaining sleeve 463 is fitted onto the power cable 41 to retain the power cable 41.
[0112] like Figures 1 to 23 As shown, in the illustrated embodiment, the charging dock cable module 4 further includes a connection terminal 42, which is fixed to one end of the power cable 41. A threaded connector 43 passes through the connection terminal 42 and is adapted to be threadedly connected to the power terminal 3 for securing the connection terminal 42 and electrically connecting it to the power terminal 3.
[0113] like Figures 1 to 23 As shown, in the illustrated embodiment, the power cable 41 has a flat connector end 41a, and the connector terminal 42 is flat and soldered to the flat connector end 41a of the power cable 41.
[0114] However, the present invention is not limited to the illustrated embodiments. For example, in another exemplary embodiment of the present invention, the power cable 41 has a flat connecting end 41a, and the threaded connector 43 passes through the flat connecting end 41a of the power cable 41 and is adapted to be threadedly connected to the power terminal 3 for securing and electrically connecting the flat connecting end 41a of the power cable 41 to the power terminal 3.
[0115] like Figures 1 to 23 As shown, in another exemplary embodiment of this utility model, a charging dock is also disclosed. The charging dock includes: a charging dock housing 2, power terminals 3, a charging dock end cap 10, and a charging dock cable module 4. The power terminals 3 are inserted into the charging dock housing 2. The charging dock end cap 10 is mounted on the rear end of the charging dock housing 2 and has a mounting hole 110. The front end of the first cylindrical shell 401 of the insulating shell 40 of the charging dock cable module 4 is inserted into the mounting hole 110 on the charging dock end cap 10. The threaded connector 43 of the charging dock cable module 4 is threadedly connected to the power terminals 3, for securing the charging dock cable module 4 to the power terminals 3 and electrically connecting the power terminals 3 to the power cable 41.
[0116] like Figures 1 to 23 As shown in the illustrated embodiment, the power terminal 3 has a front end and a rear end opposite each other in its axial direction. A threaded hole suitable for connection with the threaded connector 43 is formed on the rear end of the power terminal 3. The rear end of the power terminal 3 extends into the insulating shell 40 and is threadedly connected to the threaded connector 43.
[0117] like Figures 1 to 23 As shown in the illustrated embodiment, the charging dock includes two power terminals 3 arranged side by side and two charging dock cable modules electrically connected to the two power terminals 3 respectively.
[0118] like Figures 1 to 23 As shown in the illustrated embodiment, the charging base is a DC charging base, the two power terminals 3 include a positive power terminal 3 and a negative power terminal 3, and the two charging base cable modules include a positive charging base cable module and a negative charging base cable module that are electrically connected to the positive power terminal 3 and the negative power terminal 3 respectively.
[0119] like Figures 1 to 23 As shown in the illustrated embodiment, before the charging cable module 4 is fastened to the power terminal 3 by the threaded connector 43, the charging cable module 4 can rotate around the axis of the mounting hole 110 of the charging end cover 10, allowing the charging cable module 4 to be adjusted to different directions, thereby enabling the charging cable module 4 fastened to the power terminal 3 to be in different orientations. For example, the orientation of the charging cable module 4 can be adjusted to... Figure 14 The first direction shown, Figure 15 The second direction shown or Figure 16 The third party shown.
[0120] Those skilled in the art will understand that the embodiments described above are exemplary and can be improved upon. The structures described in the various embodiments can be freely combined without causing structural or principle conflicts, and these changes should fall within the protection scope of this utility model.
[0121] Although the present invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to illustrate preferred embodiments of the present invention and should not be construed as a limitation thereof.
[0122] While some embodiments of the general concept of this utility model have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the general concept of this utility model, the scope of which is defined by the claims and their equivalents.
[0123] It should be noted that the word "comprising" does not exclude other elements or steps, and the words "a" or "an" do not exclude multiple elements. Furthermore, any reference numerals in the claims should not be construed as limiting the scope of this invention.
Claims
1. A charging dock end cover assembly, characterized in that, include: The charging dock end cap (10) is for mounting to the rear end of the charging dock housing (2) and has two mounting holes (110) for mounting two charging dock cable modules (4) respectively; and A grounding connector (100) is embedded in the charging dock end cover (10), making the grounding connector (100) and the charging dock end cover (10) a single unit. The grounding connector (100) has a first end (101) for electrical connection with the protective grounding terminal (9) of the charging base and a second end (102) for electrical connection with the grounding bus (13). When the two charging dock cable modules (4) are installed on the charging dock end cover (10), the first end (101) of the grounding connector (100) is located in the first region defined by the two charging dock cable modules (4), and the second end (102) of the grounding connector (100) is located in the second region outside the first region, so that the configuration direction of the grounding bus (13) electrically connected to the second end (102) of the grounding connector (100) can be adjusted without interfering with the charging dock cable module (4).
2. The charging dock end cover assembly according to claim 1, characterized in that: The first region includes the coverage area of the two charging dock cable modules (4) and the interval area between the coverage areas of the two charging dock cable modules (4).
3. The charging dock end cover assembly according to claim 2, characterized in that: When the two charging dock cable modules (4) are installed on the charging dock end cover (10), the first end (101) of the grounding connector (100) is located in the gap area between the coverage areas of the two charging dock cable modules (4).
4. The charging dock end cover assembly according to claim 1, characterized in that: When the two charging dock cable modules (4) are installed on the charging dock end cover (10), the second end (102) of the grounding connector (100) is located above the two charging dock cable modules (4).
5. The charging dock end cover assembly according to claim 1, characterized in that: The grounding connector (100) also has an extension (103) extending between its first end (101) and second end (102), the extension (103) of the grounding connector (100) being embedded in the end wall (11) of the charging base end cover (10), the first end (101) and the second end (102) of the grounding connector (100) being exposed from the end wall (11) of the charging base end cover (10) for electrical connection to the protective grounding terminal (9) and the grounding bus (13) respectively.
6. The charging dock end cover assembly according to claim 1, characterized in that: The charging base end cap (10) is an injection molded part that is injection molded onto the grounding connector (100) by an embedded injection molding process.
7. The charging dock end cover assembly according to claim 1, characterized in that, Also includes: A first bolt (14) passes through the first end (101) of the grounding connector (100) and is adapted to be threaded to one end of the protective grounding terminal (9) for fastening the first end (101) of the grounding connector (100) to one end of the protective grounding terminal (9).
8. The charging dock end cover assembly according to claim 7, characterized in that, Also includes: The first anti-loosening washer (141) contacts the outer surface of the first end (101) of the grounding connector (100); and The first anti-loosening washer (142) is pressed between the first anti-loosening washer (141) and the head of the first bolt (14). The first anti-loosening washer (142) is capable of elastic deformation in the axial direction of the first bolt (14) to prevent the first bolt (14) from loosening.
9. The charging dock end cover assembly according to claim 7, characterized in that: A positioning cylinder (17) corresponding to the first end (101) of the grounding connector (100) is formed on the inner side of the end wall (11) of the charging base end cover (10). The positioning cylinder (17) is used to accommodate and position one end of the protective grounding terminal (9).
10. The charging dock end cover assembly according to claim 1, characterized in that, Also includes: Grounding bus (13); and The second bolt (15) passes through the ground busbar (13) and the second end (102) of the ground connector (100) and is threaded to the charging base end cap (10) to fasten the ground busbar (13) to the second end (102) of the ground connector (100).
11. The charging dock end cover assembly according to claim 10, characterized in that: The grounding busbar (13) is located on the outside of the end wall (11) of the charging base end cover (10). A columnar protrusion (16) corresponding to the second end (102) of the grounding connector (100) is formed on the inside of the end wall (11) of the charging base end cover (10). A threaded hole (161) suitable for threaded connection with the second bolt (15) is formed in the columnar protrusion (16). The second bolt (15) passes through the grounding busbar (13) and the second end (102) of the grounding connector (100) and is threadedly connected to the threaded hole (161) of the columnar protrusion (16).
12. The charging dock end cover assembly according to claim 11, characterized in that: The threaded hole (161) in the columnar protrusion (16) is a bottomed blind hole.
13. The charging dock end cover assembly according to claim 10, characterized in that: The grounding busbar (13) is located on the outside of the end wall (11) of the charging base end cover (10). A columnar protrusion (16) corresponding to the second end (102) of the grounding connector (100) is formed on the inside of the end wall (11) of the charging base end cover (10). A nut is embedded in the columnar protrusion (16). The second bolt (15) passes through the grounding busbar (13) and the second end (102) of the grounding connector (100) and is threadedly connected to the nut.
14. The charging dock end cover assembly according to claim 10, characterized in that, Also includes: The second anti-loosening gasket (151) is in contact with the grounding busbar (13); and The second anti-loosening washer (152) is pressed between the second anti-loosening washer (151) and the head of the second bolt (15). The second anti-loosening washer (152) is capable of elastic deformation in the axial direction of the second bolt (15) to prevent the second bolt (15) from loosening.
15. The charging dock end cover assembly according to claim 1, characterized in that: The charging base end cover (10) includes an end wall (11) and a peripheral wall (12). The mounting hole (110) penetrates the end wall (11) of the charging base end cover (10). The grounding connector (100) is embedded in the end wall (11) of the charging base end cover (10). A plurality of elastic buckles (120) are formed on the peripheral wall (12) of the charging base end cover (10) at intervals in its circumferential direction. The plurality of elastic buckles (120) are used to engage with a plurality of protrusions (20a) on the rear end of the charging base housing (2) respectively, so as to lock the charging base end cover (10) to the rear end of the charging base housing (2).
16. The charging dock end cover assembly according to claim 10, characterized in that: The grounding bus (13) can be fastened to the second end (102) of the grounding connector (100) at different angles relative to the second end (102) of the grounding connector (100).
17. A charging stand, characterized in that, include: Charging base housing (2); The charging dock end cap assembly (1) according to any one of claims 1-16 is mounted on the rear end of the charging dock housing (2); and The protective grounding terminal (9) is inserted into the charging base housing (2). One end of the protective grounding terminal (9) is electrically connected to the first end (101) of the grounding connector (100).
18. The charging stand according to claim 17, characterized in that: A threaded connection hole (91) is formed in one end of the protective grounding terminal (9). The first bolt (14) of the charging base end cover assembly (1) passes through the first end (101) of the grounding connector (100) and is connected to the threaded connection hole (91) to fasten the first end (101) of the grounding connector (100) to one end of the protective grounding terminal (9).
19. The charging stand according to claim 17, characterized in that, Also includes: Two power terminals (3) are inserted into the charging base housing (2); and Two charging dock cable modules (4) are respectively installed into the two mounting holes (110) of the charging dock end cover (10) and electrically connected to the two power terminals (3). The first end (101) of the grounding connector (100) is located in a first region defined by the two charging dock cable modules (4), and the second end (102) of the grounding connector (100) is located in a second region outside the first region, such that the configuration direction of the grounding bus (13) electrically connected to the second end (102) of the grounding connector (100) can be adjusted without interfering with the charging dock cable module (4).
20. The charging stand according to claim 19, characterized in that: The charging dock cable module (4) includes: An insulating shell (40), one end of which is inserted into the mounting hole (110) of the charging base end cover (10); and A power cable (41), one end of which extends into the insulating shell (40), One end of the power terminal (3) extends into the insulating shell (40) and is electrically connected to the power cable (41).
21. The charging stand according to claim 20, characterized in that: The power cable (41) extends downward from one end of the power terminal (3) along a height direction perpendicular to the axial direction of the power terminal (3). The second end (102) of the grounding connector (100) is located above the insulating shell (40) of the charging dock cable module (4), so that the configuration direction of the grounding bus (13) electrically connected to the second end (102) of the grounding connector (100) can be adjusted without interfering with the insulating shell (40) of the charging dock cable module (4).
22. The charging dock according to claim 19, characterized in that: The charging dock is a DC charging dock. The two power terminals (3) include a positive power terminal and a negative power terminal. The two charging dock cable modules (4) include a positive charging dock cable module and a negative charging dock cable module that are electrically connected to the positive power terminal and the negative power terminal, respectively.