A multi-channel exhaust gas adsorption treatment device
By employing a spray mixing mechanism and a multi-channel design, the problem of room-temperature polymerizable substances clogging the pores of the adsorbent material is solved, extending the service life of the adsorbent material and reducing the replacement frequency and maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LINYI HANHAI ENVIRONMENTAL CONSULTING CO LTD
- Filing Date
- 2025-10-28
- Publication Date
- 2026-07-24
AI Technical Summary
Existing technologies have failed to effectively solve the problem of room-temperature polymerizable substances clogging the pores of adsorbent materials, shortening the lifespan of adsorbent materials, and increasing the frequency of replacement.
The system employs a spray mixing mechanism, which uses atomizing nozzles to spray detergent. A geared motor drives a rotating shaft to make the exhaust gas flow along a spiral channel. Combined with stirring plates, this increases the contact area and time between the exhaust gas and the detergent, thereby reducing the content of polymerizable substances. At the same time, the system is designed with multi-channel adsorption chambers to facilitate maintenance and replacement of adsorption materials.
It significantly extends the service life of adsorption materials, reduces replacement frequency, lightens the filtration burden, and lowers operation and maintenance costs.
Smart Images

Figure CN224541377U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of waste gas treatment technology, and specifically relates to a multi-channel waste gas adsorption treatment device. Background Technology
[0002] Industrial waste gases from chemical, pharmaceutical, and coating industries are complex in composition. In addition to conventional volatile organic compounds such as toluene and xylene, they also contain room-temperature polymerizable substances such as styrene, acrylic acid, and methyl methacrylate. When these room-temperature polymerizable substances are transported through pipelines, they are triggered to polymerize by temperature fluctuations and trace impurities, forming solid particles or viscous substances. These particles clog the pores of the adsorption materials, reducing the effective adsorption area of the adsorption materials. This not only significantly shortens the service life of the adsorption materials and increases the frequency of replacement and maintenance costs, but may also cause local "short circuits" due to uneven airflow distribution, further reducing the overall treatment efficiency.
[0003] After searching, the existing technology public account: CN222445912U A multi-channel high-efficiency biological purification waste gas device includes a treatment tank assembly. The top surface of the treatment tank assembly is provided with a sealing tank cover, and the treatment tank assembly and the sealing tank cover are fixedly installed by bolts.
[0004] Further search revealed that the existing technology announcement number CN222019230U describes a multi-channel waste gas adsorption device for easy feeding, comprising a housing with an adsorption chamber inside. The adsorption chamber contains multiple vertically arranged adsorption channels, and partitions spaced apart divide the chamber into multiple layers. The partitions of adjacent layers are staggered. A storage chamber is located above the adsorption chamber, connected to the top opening of the adsorption channels. A push rod is located above the storage chamber, with one end fixedly connected to a horizontally arranged electric telescopic rod. The other end of the electric telescopic rod is connected to the side wall of the storage chamber. The electric telescopic rod and the push rod are vertically arranged in the horizontal direction, with the central axis of the electric telescopic rod perpendicular to the long axis of the push rod.
[0005] None of the above comparative documents pre-treated the exhaust gas before it entered the device, which failed to solve the problem of room-temperature polymerizable substances clogging the pores of the adsorption material, reducing the effective adsorption area of the adsorption material, shortening the service life of the adsorption material, and increasing the replacement frequency. Summary of the Invention
[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a multi-channel waste gas adsorption treatment device, which achieves efficient cleaning of polymerizable substances in waste gas at room temperature, increases the service life of the adsorption material, and reduces the replacement frequency of the adsorption material.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] A multi-channel waste gas adsorption treatment device includes a treatment chamber, a gas collection hood I, and a spray mixing mechanism. The treatment chamber contains a washing chamber, a filtering chamber, and a multi-channel adsorption chamber. The washing chamber is located on one side of the treatment chamber, with an air inlet on one side. One end of the air inlet passes through the treatment chamber, and the other end is located outside the treatment chamber. The filtering chamber is located on the other side of the washing chamber and is connected to it. The multi-channel adsorption chamber is located on one side of the filtering chamber and is connected to the filtering chamber via the gas collection hood I. The gas collection hood I is fixedly connected to the treatment chamber, and the multi-channel adsorption chamber is fixedly connected to the gas collection hood I via bolts and nuts. A gas collection hood II is located at one end of the multi-channel adsorption chamber and is fixedly connected to the treatment chamber via bolts and nuts. An air outlet is located on one side of the gas collection hood II, with one end passing through the treatment chamber and located outside the treatment chamber. The spray mixing mechanism is installed inside the washing chamber.
[0009] The top of the processing chamber is provided with an inspection port, which is located at the top of the multi-channel adsorption chamber.
[0010] The filter chamber is equipped with several sets of filter racks, on which filter plates are fixedly installed. The filter racks are inserted into the filter chamber, and the top of the filter rack passes through the top of the filter chamber and the top of the treatment chamber in sequence. The top of the filter rack is equipped with a lifting ring, and sealing strips are provided at the connection between the filter rack and the filter chamber and the treatment chamber.
[0011] Each channel of the multi-channel adsorption chamber is filled with adsorption material, which is activated carbon.
[0012] The bottom of the processing chamber is equipped with a drain outlet, which is located at the bottom of the washing chamber and is connected to the washing chamber.
[0013] The spray mixing mechanism includes a geared motor, a rotating shaft I, a fixed plate, a stirring plate, and a rotating shaft II. The washing chamber is fixedly installed inside one side of the treatment chamber and is connected to the filter chamber. The fixed plate is fixedly installed inside one side of the filter chamber. One end of the rotating shaft I passes through the treatment chamber and one side of the washing chamber and is rotatably connected to the fixed plate. The washing chamber has a spiral channel, the outer wall of which fits against the inner wall of the washing chamber. The rotating shaft I is located in the middle of the spiral channel and is fixedly connected to it. The geared motor is installed on the top of the treatment chamber, and the output shaft of the geared motor has a synchronous pulley connected to one end of the rotating shaft I via a synchronous belt. The transmission connection includes a hollow rotating shaft I and a rotating shaft II rotatably mounted inside the rotating shaft I. A motor is located at one end of the rotating shaft II, and the motor output shaft is fixedly connected to the rotating shaft II via a coupling. A motor compartment is located outside the motor, and the motor compartment is fixedly connected to the rotating shaft I via bolts and nuts. A cover is located on one side of the motor compartment, and a rotary electrical connector is located on the other side of the cover. Several sets of bevel gears are provided on the rotating shaft II, and several sets of connecting plates are provided between the sidewalls of the spiral channel. The stirring plate is rotatably connected to the connecting plates. One end of the stirring plate is located inside the rotating shaft I and is equipped with a bevel gear, which meshes with the bevel gear on the rotating shaft II.
[0014] Water pipes are provided on both sides of the rotating shaft II. The water pipes are fixedly installed inside the rotating shaft I. Several sets of atomizing nozzles are provided on one side of the water pipes. The water outlet of the atomizing nozzles is located outside the rotating shaft I. The water inlet of the water pipe passes through the rotating shaft I and is located on the side of the motor compartment. A diversion pipe is provided at the water inlet of the water pipe. The water inlet of the water pipe is connected to the diversion pipe. A rotating sleeve is provided at the water inlet of the diversion pipe for rotating connection to the external equipment for storing detergent.
[0015] The advantages of this utility model compared with the prior art are as follows:
[0016] 1) The atomizing nozzle atomizes and sprays the detergent. The geared motor drives the rotating shaft I to rotate via the synchronous belt. The rotating spiral channel guides the exhaust gas to flow along the spiral path, increasing the contact area between the detergent and the exhaust gas while extending the contact time between the exhaust gas and the atomized detergent. The motor drives the rotating shaft II to rotate, which in turn drives the stirring plate to rotate. The stirring plate agitates the exhaust gas and detergent droplets, accelerating the mixing speed of the exhaust gas and detergent droplets. This significantly reduces the polymerizable substances and particulate impurities in the exhaust gas, greatly reducing the filtration burden of the subsequent filter chamber and the adsorption pressure of the multi-channel adsorption chamber. It effectively prevents the pores of the adsorption material from being blocked, significantly extends the service life of the adsorption material, and reduces the frequency of adsorption material replacement.
[0017] 2) The reserved maintenance port on the top of the multi-channel adsorption chamber and the plug-in design of the filter frame facilitate the replacement of adsorption materials and filter screens in the multi-channel adsorption chamber, reduce the difficulty of disassembling the device, significantly shorten the maintenance time, and reduce operation and maintenance costs. Attached Figure Description
[0018] Appendix Figure 1 This is a schematic diagram of the structure of a multi-channel waste gas adsorption treatment device according to the present invention;
[0019] Appendix Figure 2 It is attached Figure 1 Schematic diagram of the internal structure of the washing chamber;
[0020] Appendix Figure 3 It is attached Figure 2 Schematic diagram of the spray mixing mechanism;
[0021] Appendix Figure 4 It is attached Figure 3 Internal structure diagram of rotating shaft I Figure 1 ;
[0022] Appendix Figure 5 It is attached Figure 3 Internal structure diagram of rotating shaft I Figure 2 ;
[0023] Appendix Figure 6 It is attached Figure 1 Schematic diagram of the internal structure of the middle filter chamber;
[0024] Appendix Figure 7 It is attached Figure 1 Schematic diagram of the multi-channel adsorption chamber structure;
[0025] Appendix Figure 8 This is a schematic diagram of the appearance of a multi-channel waste gas adsorption treatment device according to this utility model;
[0026] In the diagram: 1. Treatment chamber; 101. Air inlet; 102. Air outlet; 103. Washing chamber; 104. Filter chamber; 105. Gas collection hood I; 106. Inspection port; 107. Sewage outlet; 108. Gas collection hood II; 2. Spray mixing mechanism; 21. Gear motor; 22. Rotating shaft I; 23. Spiral channel; 24. Fixing plate; 25. Stirring plate; 26. Connecting plate; 27. Motor chamber; 28. Water pipe; 29. Atomizing nozzle; 210. Rotating shaft II; 211. Motor; 212. Rotary electrical connector; 213. Diverter pipe; 214. Rotating sleeve; 3. Filter frame; 31. Filter plate; 32. Hanging ring; 4. Multi-channel adsorption chamber. Detailed Implementation
[0027] To facilitate understanding by those skilled in the art, the following is a detailed explanation in conjunction with the appendix. Figure 1-8 The technical solution of this utility model will be further described in detail below.
[0028] A multi-channel waste gas adsorption treatment device includes a treatment chamber 1, a gas collection hood 105, and a spray mixing mechanism 2. The treatment chamber 1 contains a washing chamber 103, a filter chamber 104, and a multi-channel adsorption chamber 4. The washing chamber 103 is located on one side of the treatment chamber 1, and an air inlet 101 is provided on one side of the washing chamber 103. One end of the air inlet 101 passes through the treatment chamber 1, and the other end is located outside the treatment chamber 1. The filter chamber 104 is located on the other side of the washing chamber 103, and the washing chamber 103 and the filter chamber 104 are connected. The multi-channel adsorption chamber 4 is located on one side of the filter chamber 104, and the multi-channel adsorption... Chamber 4 is connected to filter chamber 104 via gas collection hood I 105. Gas collection hood I 105 is fixedly connected to treatment chamber 1. Multi-channel adsorption chamber 4 is fixedly connected to gas collection hood I 105 via bolts and nuts. One end of multi-channel adsorption chamber 4 is provided with gas collection hood II 108. Gas collection hood II 108 is fixedly connected to treatment chamber 1. Gas collection hood II 108 is fixedly connected to multi-channel adsorption chamber 4 via bolts and nuts. One side of gas collection hood II 108 is provided with air outlet 102. One end of air outlet 102 passes through treatment chamber 1 and is located outside treatment chamber 1. The spray mixing mechanism 2 is installed inside washing chamber 103.
[0029] The top of the processing chamber 1 is provided with an inspection port 106, which is located at the top of the multi-channel adsorption chamber 4.
[0030] The filter chamber 104 is provided with several sets of filter frames 3. Filter plates 31 are fixedly installed on the filter frames 3. The filter frames 3 are inserted into the filter chamber 104. The top of the filter frame 3 passes through the top of the filter chamber 104 and the top of the processing chamber 1 in sequence. The top of the filter frame 3 is provided with a lifting ring 32. Sealing strips are provided at the connection between the filter frame 3 and the filter chamber 104 and the processing chamber 1.
[0031] Each channel of the multi-channel adsorption chamber 4 is filled with adsorption material, which is activated carbon.
[0032] The bottom of the processing chamber 1 is provided with a drain outlet 107, which is located at the bottom of the washing chamber 103 and is connected to the washing chamber 103.
[0033] As described above, industrial waste gas first enters the washing chamber 103 through the air inlet 101. The spray mixing mechanism 2 sprays washing liquid onto the waste gas. The washing liquid is mainly composed of modified silica sol, hydroquinone polymerization inhibitor, and water. It can quickly dissolve polymerizable substances in the waste gas and complete the initial purification. The washed waste gas flows into the filter chamber 104. The filter plate 31 on the filter frame 3 intercepts residual particulate impurities and undissolved suspended matter in the waste gas, further purifying the gas. The saturated washing waste liquid is periodically discharged through the drain outlet 107. The sealing strip at the connection between the filter frame 3 and the filter chamber 104 and the treatment chamber 1 can prevent industrial waste gas leakage and ensure the filtration effect.
[0034] The polymerizable substances and particulate impurities in the industrial waste gas after washing and filtration are greatly reduced. The industrial waste gas after washing and filtration enters the multi-channel adsorption chamber 4 through the gas collection hood I 105. It comes into full contact with the activated carbon in multiple channels. The harmful substances are efficiently adsorbed by the activated carbon. Finally, the gas adsorbed by the activated carbon is collected through the gas collection hood II 108 and discharged from the gas outlet 102 outside the treatment chamber 1.
[0035] The spray mixing mechanism 2 includes a reduction motor 21, a rotating shaft I 22, a fixed plate 24, a stirring plate 25, and a rotating shaft II 210. The washing chamber 103 is fixedly installed inside one side of the processing chamber 1, and the washing chamber 103 communicates with the filter chamber 104. The fixed plate 24 is fixedly installed inside one side of the filter chamber 104. One end of the rotating shaft I 22 passes through the processing chamber 1 and one side of the washing chamber 103 and is rotatably connected to the fixed plate 24. The washing chamber 103 has a spiral channel 23 inside, and the outer wall of the spiral channel 23 fits against the inner wall of the washing chamber 103. The rotating shaft I 22 is located in the middle of the spiral channel 23 and is fixedly connected to the spiral channel 23. The reduction motor 21 is installed on the top of the processing chamber. The output shaft of the reduction motor 21 is connected to the synchronous pulley at one end of the rotating shaft I 22 via a synchronous belt. The rotating shaft I 210... 2. The structure is hollow. Rotating shaft II 210 is rotatably installed inside rotating shaft I 22. One end of rotating shaft II 210 is equipped with motor 211. The output shaft of motor 211 is fixedly connected to rotating shaft II 210 via a coupling. Motor compartment 27 is provided on the outside of motor 211. Motor compartment 27 is fixedly connected to rotating shaft I 22 via bolts and nuts. One side of motor compartment 27 is equipped with a cover. One side of the cover is equipped with a rotary electrical connector 212. The rotary electrical connector is connected to an external power source and provides power supply during motor rotation. Several sets of bevel gears are provided on rotating shaft II 210. Several sets of connecting plates 26 are provided between the side walls of spiral channel 23. Stirring plate 25 is rotatably connected to connecting plate 26. One end of stirring plate 25 is located inside rotating shaft I 22 and is equipped with bevel gear. The bevel gear at one end of stirring plate 25 meshes with the bevel gear on rotating shaft II 210.
[0036] Water pipes 28 are provided on both sides of the rotating shaft II 210. The water pipes 28 are fixedly installed inside the rotating shaft I 22. Several sets of atomizing nozzles 29 are provided on one side of the water pipes 28. The water outlet of the atomizing nozzles 29 is located outside the rotating shaft I 22. The water inlet of the water pipe 28 passes through the rotating shaft I 22 and is located on one side of the motor compartment 27. A diversion pipe 213 is provided at the water inlet of the water pipe 28. The water inlet of the water pipe 28 is connected to the diversion pipe 213. A rotating sleeve 214 is provided at the water inlet of the diversion pipe 213. The rotating sleeve 214 is rotatably connected to an external detergent storage device. The rotating sleeve meets the detergent supply during the rotation of the diversion pipe.
[0037] As described above, after the industrial waste gas enters the washing chamber 103, the detergent flows into the water pipe 28 through the rotating sleeve 214 and the diversion pipe 213, and then is atomized and sprayed out through multiple sets of atomizing nozzles 29. The reduction motor 21 drives the rotating shaft I 22 to rotate through the synchronous belt. The spiral channel 23 rotates to guide the waste gas to flow along the spiral path, prolonging the contact time with the atomized detergent. The motor 211 drives the rotating shaft II 210 to rotate, which drives the stirring plate 25 to rotate. The stirring plate 25 agitates the waste gas and detergent droplets, accelerating the mixing speed of the waste gas and detergent droplets.
[0038] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," "top," "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] In the description of this invention, the connection methods are divided into fixed connection and movable connection. Fixed connection methods include, but are not limited to, welding and bolting; movable connection methods include, but are not limited to, sliding connection, rotating connection and threaded connection. The connection method to achieve the desired effect should be selected according to the application of the solution.
[0040] In summary, including but not limited to motors, electric motors, and other power systems and their respective transmission systems, protective covers are provided according to the actual installation location to prevent external environment from causing wear or damage to the power system and transmission system, and to further ensure the normal operation of the power system and transmission system.
[0041] In summary, the electronic or electrical components, including but not limited to motors and rotary electrical connectors, are existing components that are custom-made or purchased. The electrical connections between these components are conventional circuit or electrical connections in the prior art and are not within the scope of protection of this invention.
[0042] The above description is merely an example and illustration of the structure created by this invention. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the invention or exceed the scope defined in the claims, they should all fall within the protection scope of this invention.
Claims
1. A multi-channel waste gas adsorption treatment device, comprising a treatment chamber, a gas collection hood I, and a spray mixing mechanism; the treatment chamber is provided with a washing chamber, a filtering chamber, and a multi-channel adsorption chamber, the washing chamber being located on one side of the treatment chamber, with an air inlet on one side of the washing chamber, one end of the air inlet passing through the treatment chamber and the other end located outside the treatment chamber, the filtering chamber being located on the other side of the washing chamber, the washing chamber and the filtering chamber being connected, the multi-channel adsorption chamber being located on one side of the filtering chamber, the multi-channel adsorption chamber being connected to the filtering chamber through the gas collection hood I, the gas collection hood I being fixedly connected to the treatment chamber, the multi-channel adsorption chamber being fixedly connected to the gas collection hood I by bolts and nuts, a gas collection hood II being provided at one end of the multi-channel adsorption chamber, the gas collection hood II being fixedly connected to the treatment chamber, the gas collection hood II being fixedly connected to the multi-channel adsorption chamber by bolts and nuts, an air outlet being provided on one side of the gas collection hood II, the air outlet passing through the treatment chamber and the other end located outside the treatment chamber, the spray mixing mechanism being installed inside the washing chamber; Its features The spray mixing mechanism includes a geared motor, a rotating shaft I, a fixed plate, a stirring plate, and a rotating shaft II. The washing chamber is fixedly installed inside one side of the treatment chamber and is connected to the filter chamber. The fixed plate is fixedly installed inside one side of the filter chamber. One end of the rotating shaft I passes through the treatment chamber and one side of the washing chamber and is rotatably connected to the fixed plate. The washing chamber has a spiral channel, the outer wall of which fits against the inner wall of the washing chamber. The rotating shaft I is located in the middle of the spiral channel and is fixedly connected to it. The geared motor is installed on the top of the treatment chamber, and the output shaft of the geared motor has a synchronous pulley connected to one end of the rotating shaft I via a synchronous belt. The transmission connection includes a hollow rotating shaft I and a rotating shaft II rotatably mounted inside the rotating shaft I. A motor is located at one end of the rotating shaft II, and the motor output shaft is fixedly connected to the rotating shaft II via a coupling. A motor compartment is located outside the motor, and the motor compartment is fixedly connected to the rotating shaft I via bolts and nuts. A cover is located on one side of the motor compartment, and a rotary electrical connector is located on the other side of the cover. Several sets of bevel gears are mounted on the rotating shaft II, and several sets of connecting plates are located between the side walls of the spiral channel. The stirring plate is rotatably connected to the connecting plates. One end of the stirring plate is located inside the rotating shaft I and is equipped with a bevel gear, which meshes with the bevel gear on the rotating shaft II.
2. The multi-channel waste gas adsorption treatment device according to claim 1, characterized in that... Water pipes are provided on both sides of the rotating shaft II. The water pipes are fixedly installed inside the rotating shaft I. Several sets of atomizing nozzles are provided on one side of the water pipes. The water outlet of the atomizing nozzles is located outside the rotating shaft I. The water inlet of the water pipe passes through the rotating shaft I and is located on the side of the motor compartment. A diversion pipe is provided at the water inlet of the water pipe. The water inlet of the water pipe is connected to the diversion pipe. A rotating sleeve is provided at the water inlet of the diversion pipe.
3. The multi-channel waste gas adsorption treatment device according to claim 1, characterized in that... The top of the processing chamber is equipped with an inspection port, which is located at the top of the multi-channel adsorption chamber.
4. The multi-channel waste gas adsorption treatment device according to claim 1, characterized in that... The filter chamber is equipped with several sets of filter racks, on which filter plates are fixedly installed. The filter racks are inserted into the filter chamber, and the top of the filter rack passes through the top of the filter chamber and the top of the treatment chamber in sequence. The top of the filter rack is equipped with a lifting ring, and the connection between the filter rack and the filter chamber and the treatment chamber is equipped with a sealing strip.
5. The multi-channel waste gas adsorption treatment device according to claim 1, characterized in that... Each channel of the multi-channel adsorption chamber is filled with adsorption material, which is activated carbon.
6. The multi-channel waste gas adsorption treatment device according to claim 1, characterized in that... The bottom of the processing chamber is equipped with a drain outlet, which is located at the bottom of the washing chamber and is connected to the washing chamber.
Citation Information
Patent Citations
CN222019230U
CN222445912U