Polyaluminum chloride raw material mixing device

By introducing dust suppression and water supply components into the polyaluminum chloride mixing unit, the problem of dust pollution during the addition of solid raw materials was solved, dust control and mixing efficiency were improved, and the health of operators and the production environment were improved.

CN224541470UActive Publication Date: 2026-07-24JIANGXI KANGLIYUAN WATER TREATMENT ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI KANGLIYUAN WATER TREATMENT ENVIRONMENTAL PROTECTION CO LTD
Filing Date
2025-07-31
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing polyaluminum chloride mixing equipment easily generates a large amount of dust during the addition of solid raw materials, which pollutes the production environment and endangers the health of operators.

Method used

A mixing device including a dust suppression component and a water supply component was designed. Water mist is sprayed through the nozzles and atomizing nozzles on the left and right half-rings outside the feeding hopper to adsorb dust. Stable conveying is achieved through the cooperation of spiral blades and drive shaft. The mixing effect is monitored in real time through a transparent observation window.

Benefits of technology

It effectively reduces dust content in the production environment, lowers occupational health risks, improves the working environment, and enhances mixing efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224541470U_ABST
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Abstract

The utility model relates to mixing equipment technical field especially relates to a kind of polyaluminium chloride raw material mixing device, including mixing tank body, the top of mixing tank body is fixedly installed with driving motor, driving motor is connected with conveying box by material conveying structure, the top of conveying box is connected with feeding hopper, the outside of feeding hopper is provided with dust reduction assembly for reducing dust generated when feeding, the left side outer wall of mixing tank body is provided with water supply assembly for providing water flow for dust reduction assembly, the front of mixing tank body is fixedly installed with transparent observation window for facilitating the observation mixing effect.The utility model is cooperated by setting dust reduction assembly and water supply assembly, can continue to spray water mist in the feeding process, the dust generated by material pouring, conveying friction is quickly adsorbed and settled, effectively reduce the dust content in production environment, greatly reduce the risk of operator's illness, improve the working environment of production workshop simultaneously, meet environmental protection and occupational health safety requirements.
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Description

Technical Field

[0001] This utility model relates to the field of mixing equipment technology, and in particular to a mixing device for polyaluminum chloride raw materials. Background Technology

[0002] Polyaluminum chloride (PAC) is a new type of water purification material, an inorganic polymer coagulant, also known as polyaluminum chloride. PAC can be produced by chemically reacting calcium aluminate powder and hydrochloric acid in a high-temperature environment. The reaction requires a mixing device for thorough mixing.

[0003] Existing mixing devices for polyaluminum chloride, such as the polyaluminum chloride raw material mixing device disclosed in publication number CN213699499U, use a drive motor and gear transmission to rotate the horizontal and vertical stirring rods to stir the raw materials in different directions. However, during the addition of solid raw materials, a large amount of dust is easily generated due to the pouring and conveying friction of the materials. This dust not only pollutes the production environment and harms the health of operators, but long-term inhalation of dust may also cause occupational health problems such as respiratory diseases and pneumoconiosis. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing solid raw material mixing devices, which easily generate large amounts of dust during the addition of solid raw materials due to material dumping, conveying friction, etc. This dust not only pollutes the production environment and harms the health of operators, but long-term inhalation of dust may also cause occupational health problems such as respiratory diseases and pneumoconiosis.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A polyaluminum chloride raw material mixing device includes a mixing tank body. A drive motor is fixedly installed on the top of the mixing tank body. The drive motor is connected to a conveying box through a material conveying structure. A feeding hopper is connected through the top of the conveying box. A dust suppression component is provided on the outside of the feeding hopper to reduce dust generated during feeding. A water supply component is provided on the left outer wall of the mixing tank body to provide water flow to the dust suppression component. A transparent observation window is fixedly installed on the front of the mixing tank body to facilitate observation of the mixing effect.

[0007] Preferably, the mixing tank body has a circular mixing chamber inside, and the edge of the circular mixing chamber is set in a semi-circular shape.

[0008] Preferably, the material conveying structure includes a conveying cavity opened inside the conveying box, a drive shaft is rotatably connected inside the conveying cavity, a spiral blade is fixedly installed on the outer wall of the drive shaft, and one end of the drive shaft passes through the outer wall of the conveying box and is fixedly connected to the output end of the drive motor.

[0009] Preferably, the dust suppression assembly includes a left half-ring and a right half-ring sleeve fitted on the outer wall of the feeding hopper. The outer walls of the left half-ring and the right half-ring are both connected through a spray pipe, and an atomizing nozzle is installed on the spray pipe. The outer walls of the left half-ring and the right half-ring are both connected through a diversion pipe.

[0010] Preferably, the water supply assembly includes a water pipe, a water tank, and a water pump. The water tank is fixedly installed on the left outer wall of the mixing tank body, the water pump is fixedly installed in the water tank, and the water pipe is fixedly installed on the drain pipe of the water pump.

[0011] Preferably, the water supply pipe is fixedly connected to the diversion pipe via a tee, the diversion pipe is made of silicone, and connecting blocks are fixedly connected to the outer walls of the left half-ring and the right half-ring, with bolts and nuts inserted into the connecting blocks.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. When in use, this utility model can continuously spray water mist through the combination of dust suppression components and water supply components. The spray pipes and atomizing nozzles on the left and right half rings on the outside of the feeding hopper can quickly absorb and settle the dust generated by the material pouring and conveying friction. This effectively reduces the dust content in the production environment, greatly reduces the risk of occupational health problems such as respiratory diseases and pneumoconiosis caused by long-term inhalation of dust by operators, and improves the working environment of the production workshop, meeting the requirements of environmental protection and occupational health and safety.

[0014] 2. In use, the material conveying structure is stable and reliable due to the cooperation between the spiral blades and the drive shaft. The left and right half rings of the dust suppression component are connected by bolts and nuts, which facilitates disassembly, installation and maintenance. The silicone diversion pipe in the water supply component is flexible and wear-resistant, and can adapt to different working conditions. The combination of water tank and water pump ensures stable water supply. The whole device has a compact structure, strong practicality and long service life. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a polyaluminum chloride raw material mixing device proposed in this utility model;

[0016] Figure 2 This is a cross-sectional view of a polyaluminum chloride raw material mixing device proposed in this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the dust suppression component of a polyaluminum chloride raw material mixing device proposed in this utility model.

[0018] In the diagram: 1. Mixing tank body; 2. Drive motor; 3. Conveying box; 4. Feeding hopper; 5. Dust suppression component; 6. Water supply component; 7. Transparent observation window; 8. Circular mixing chamber; 9. Conveying chamber; 10. Drive shaft; 11. Spiral blade; 12. Left half ring; 13. Right half ring; 14. Spray pipe; 15. Diverter pipe; 16. Water supply pipe; 17. Water tank; 18. Water pump; 19. Connecting block; 20. Nut. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0020] Reference Figures 1-3 A polyaluminum chloride raw material mixing device includes a mixing tank body 1. The mixing tank body 1 is a prior art used in this field. Through the motor and gear structure inside the tank, the stirring rods in different directions are driven to rotate, thereby stirring the raw materials for producing polyaluminum chloride in different directions. The stirring direction is continuously changed while stirring, thereby improving the mixing effect. Details are omitted.

[0021] A drive motor 2 is fixedly installed on the top of the mixing tank body 1. The drive motor 2 is connected to a conveying box 3 through a material conveying structure. The material conveying structure includes a conveying cavity 9 opened inside the conveying box 3. A drive shaft 10 is rotatably connected inside the conveying cavity 9. A spiral blade 11 is fixedly installed on the outer wall of the drive shaft 10. One end of the drive shaft 10 passes through the outer wall of the conveying box 3 and is fixedly connected to the output end of the drive motor 2.

[0022] The cooperation between the spiral blade 11 and the drive shaft 10 in the material conveying structure makes the material conveying stable and reliable, greatly avoiding the problem of material blockage in the feeding hopper 4, and making the material conveying smoother.

[0023] The top of the conveying box 3 is connected to the feeding hopper 4. The outside of the feeding hopper 4 is provided with a dust suppression component 5 to reduce the dust generated during feeding. The dust suppression component 5 includes a left half ring 12 and a right half ring 13 sleeved on the outer wall of the feeding hopper 4. The outer walls of the left half ring 12 and the right half ring 13 are connected to the spray pipe 14. The spray pipe 14 is equipped with an atomizing nozzle. The outer walls of the left half ring 12 and the right half ring 13 are connected to the diversion pipe 15.

[0024] The nozzles 14 and atomizing nozzles on the left half-ring sleeve 12 and right half-ring sleeve 13 outside the feeding hopper 4 can continuously spray water mist during the feeding process, which can quickly absorb and settle the dust generated by the material pouring and conveying friction, effectively reducing the dust content in the production environment. The left half-ring sleeve 12 and right half-ring sleeve 13 are connected by a hinge, and both are hollow, so that water can be transported to the nozzle 14 through the left half-ring sleeve 12 and right half-ring sleeve 13.

[0025] The left outer wall of the mixing tank body 1 is provided with a water supply component 6 for providing water flow to the dust suppression component 5. The water supply component 6 includes a water supply pipe 16, a water tank 17 and a water pump 18. The water tank 17 is fixedly installed on the left outer wall of the mixing tank body 1, the water pump 18 is fixedly installed in the water tank 17, and the water supply pipe 16 is fixedly installed on the drain pipe of the water pump 18.

[0026] The shunt pipe 15 is made of silicone flexible tubing to facilitate the installation of the left half-ring 12 and the right half-ring 13. Rigid tubing would not allow the left half-ring 12 and the right half-ring 13 to open and close smoothly.

[0027] A transparent observation window 7 is fixedly installed on the front of the mixing tank body 1 to facilitate observation of the mixing effect.

[0028] The connection between the transparent observation window 7 and the mixing tank body 1 is equipped with high-temperature resistant waterproof adhesive to prevent leakage during mixing. The transparent observation window 7 provides operators with a direct window to observe the mixing effect, making it easy to monitor the state and degree of mixing of materials in real time, promptly detect and deal with possible problems such as uneven mixing and material accumulation, and improve the controllability and efficiency of the production process.

[0029] The mixing tank body 1 has a circular mixing chamber 8 inside, and the edge of the circular mixing chamber 8 is set in a semi-circular shape.

[0030] The circular mixing chamber 8 inside the mixing tank body 1 has a semi-circular edge. This unique structural design allows the material to flow and tumble more smoothly during the mixing process, eliminating dead corners and making discharge smoother.

[0031] The water supply pipe 16 is fixedly connected to the diversion pipe 15 via a tee. The diversion pipe 15 is made of silicone. The outer walls of the left half-ring 12 and the right half-ring 13 are both fixedly connected to the connecting blocks 19, and bolts and nuts 20 are inserted into the connecting blocks 19.

[0032] The left half-ring 12 and the right half-ring 13 in the dust suppression component 5 are connected by bolts and nuts 20, which facilitates disassembly, installation and maintenance.

[0033] It should be noted that the specific models and specifications of the drive motor 2 and water pump 18 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated here. Both can be powered by external devices and controlled to turn on and off.

[0034] Working principle:

[0035] First, the operator feeds the raw materials for producing polyaluminum chloride into the conveying box 3 through the feeding hopper 4. After the drive motor 2 starts, it drives the transmission shaft 10 and the spiral blades 11 to rotate, and stably conveys the raw materials into the circular mixing chamber 8 of the mixing tank body 1. During this process, the left half ring 12 and the right half ring 13 of the dust suppression component 5 continuously spray water mist through the atomizing nozzles to effectively adsorb the dust generated during feeding and conveying. The water pump 18 in the water tank 17 supplies water to the spray pipe 14 through the water supply pipe 16 and the silicone diverter pipe 15 to ensure the dust suppression effect. At the same time, the transparent observation window 7 facilitates real-time monitoring of the material status.

[0036] Subsequently, the motor inside the mixing tank 1 drives the multi-directional stirring rod to alternately stir the raw materials. The semi-circular edge of the mixing chamber 8 design allows the materials to tumble and mix without dead corners. After mixing, the materials are discharged from the bottom. Operators can loosen the bolts and nuts 20 to disassemble the left half ring 12 and the right half ring 13 for cleaning and maintenance. The whole process realizes efficient material transportation, mixing and dust control, improving the safety of the production environment and mixing efficiency.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A polyaluminum chloride raw material mixing device, comprising a mixing tank body (1), characterized in that, A drive motor (2) is fixedly installed on the top of the mixing tank body (1). The drive motor (2) is connected to a conveying box (3) through a material conveying structure. A feeding hopper (4) is connected through the top of the conveying box (3). A dust-reducing component (5) is provided on the outside of the feeding hopper (4) to reduce the dust generated during feeding. A water supply component (6) is provided on the left outer wall of the mixing tank body (1) to provide water flow to the dust-reducing component (5). A transparent observation window (7) is fixedly installed on the front of the mixing tank body (1) to facilitate observation of the mixing effect.

2. The polyaluminum chloride raw material mixing device according to claim 1, characterized in that, The mixing tank body (1) has a circular mixing chamber (8) inside, and the edge of the circular mixing chamber (8) is set in a semi-circular shape.

3. The polyaluminum chloride raw material mixing device according to claim 1, characterized in that, The material conveying structure includes a conveying cavity (9) opened inside the conveying box (3). A drive shaft (10) is rotatably connected inside the conveying cavity (9). A spiral blade (11) is fixedly installed on the outer wall of the drive shaft (10). One end of the drive shaft (10) passes through the outer wall of the conveying box (3) and is fixedly connected to the output end of the drive motor (2).

4. The polyaluminum chloride raw material mixing device according to claim 1, characterized in that, The dust suppression assembly (5) includes a left half-ring sleeve (12) and a right half-ring sleeve (13) sleeved on the outer wall of the feeding hopper (4). The outer walls of the left half-ring sleeve (12) and the right half-ring sleeve (13) are connected through a spray pipe (14). An atomizing nozzle is installed on the spray pipe (14). The outer walls of the left half-ring sleeve (12) and the right half-ring sleeve (13) are connected through a diversion pipe (15).

5. The polyaluminum chloride raw material mixing device according to claim 4, characterized in that, The water supply assembly (6) includes a water pipe (16), a water tank (17) and a water pump (18). The water tank (17) is fixedly installed on the left outer wall of the mixing tank body (1). The water pump (18) is fixedly installed in the water tank (17). The water pipe (16) is fixedly installed on the drain pipe of the water pump (18).

6. The polyaluminum chloride raw material mixing device according to claim 5, characterized in that, The water supply pipe (16) is fixedly connected to the diversion pipe (15) via a tee. The diversion pipe (15) is made of silicone. The outer walls of the left half ring (12) and the right half ring (13) are fixedly connected with connecting blocks (19). Bolts and nuts (20) are inserted into the connecting blocks (19).

Citation Information

Patent Citations

  • Mixing device for producing polyaluminum chloride

    CN213699499U