Multi-field synergistic rice impurity separation device

By designing rice husk separation components and anti-clogging components, the problem of rice husks easily clogging the filter screen is solved, achieving efficient separation of rice husks and broken grains, and improving the efficiency and accuracy of the rice impurity separation device.

CN224542356UActive Publication Date: 2026-07-24宁夏昊帅粮油有限责任公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
宁夏昊帅粮油有限责任公司
Filing Date
2025-08-27
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

In existing rice impurity separation devices, rice husks easily adhere to the filter screen, affecting ventilation and the rice husk separation effect.

Method used

The system employs a rice husk separation component and an anti-clogging component, including a lifting plate, fan blades, a cleaning brush, and an anti-clogging component. It uses wind power to separate rice husks and clean the filter screen to prevent rice husk blockage. At the same time, it uses a particle screen and a cleaning roller brush to achieve self-cleaning of the particles.

Benefits of technology

It achieves efficient separation of rice husks and broken grains, avoids clogging of the filter screen, improves the impurity removal rate, shortens the processing flow, and increases efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of multi-field collaborative rice impurity separation device, including impurity separation tank, the inside of impurity separation tank is provided with rice hull separation component, rice hull separation component includes material lifting plate one, material lifting plate two, mounting seat, shaft, isolation net and collection tank, material lifting plate one, material lifting plate two are fixedly set on the inner wall of impurity separation tank, and material lifting plate one is located above material lifting plate two, mounting seat is fixedly set on the outer wall of impurity separation tank side, and the inner wall of mounting seat is fixedly set with support rod, and the other end of support rod away from mounting seat is fixedly set with motor one. The utility model material lifting plate one and material lifting plate two can be contacted with wind when rice falls, and then rice hull in rice can be blown out, realize to rice and rice hull separation, and can be cleaned by cleaning brush to filter screen, can avoid the problem of affecting rice hull separation caused by the influence of ventilation due to filter screen being attached by rice hull.
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Description

Technical Field

[0001] This utility model relates to the field of rice processing technology, and in particular to a multi-field synergistic rice impurity separation device. Background Technology

[0002] Rice is paddy rice, which is a finished product made from paddy rice through processes such as cleaning, hulling, milling, and finishing. The germ and aleurone layer of paddy rice contain nearly 64% of the rice's nutrients and more than 90% of the nutrients required by the human body, making it a staple food for people. During rice processing, it is necessary to separate impurities from the rice. The existing rice impurity separation devices have the following drawbacks in practical use: In existing rice impurity separation devices, the filter screens that block rice husks are easily blocked by rice husks, which affects ventilation and consequently the separation of rice husks. Utility Model Content

[0003] In view of the technical problem in the prior art that the filter screen of the rice impurity separation device is easily blocked by rice husks, which affects ventilation and thus affects the separation of rice husks, this utility model provides a multi-field synergistic rice impurity separation device.

[0004] The technical solution adopted by this utility model is: a multi-field collaborative rice impurity separation device, including an impurity separation box. The impurity separation box contains a rice husk separation component, which includes a first lifting plate, a second lifting plate, a mounting base, a shaft, an isolation net, and a collection box. The first and second lifting plates are both fixedly mounted on the inner wall of the impurity separation box, with the first lifting plate positioned above the second lifting plate. The mounting base is fixedly mounted on the outer wall of one side of the impurity separation box, and a support rod is fixedly mounted on the inner wall of the mounting base. A motor is fixedly mounted at the other end of the mounting base. One end of the shaft is mounted on the output shaft of the motor. Several fan blades are mounted on the outer wall of the shaft near the motor. A cleaning brush is fixedly mounted at the other end of the shaft away from the motor. The isolation net is mounted on the outer wall of the impurity separation box. The shaft is rotatably connected to the isolation net through a bearing. The collection box is fixedly mounted on the outer wall of the impurity separation box. A filter screen is mounted on the outer wall of the collection box. The cleaning brush is in contact with the filter screen. A collection box is inserted inside the collection box.

[0005] Furthermore, the impurity separation box is equipped with a particle screen inside, and a discharge seat is fixedly installed on the inner wall at the bottom of the impurity separation box, while a feed hopper is fixedly installed on the top of the impurity separation box.

[0006] Furthermore, an anti-clogging component is provided on the inner wall of the impurity separation box near the particle screen. The anti-clogging component includes a transmission frame, a moving block, and a cleaning roller brush.

[0007] Furthermore, the transmission frame is fixedly installed on the inner wall of the impurity separation box near the particle screen, and the moving block is slidably connected inside the transmission frame.

[0008] Furthermore, a second motor is fixedly mounted on one end of the transmission frame, and a lead screw is mounted on the output shaft of the second motor.

[0009] Furthermore, the movable block is threaded onto the outside of the lead screw, and the two ends of the cleaning roller brush are rotatably connected to the outer walls of the two movable blocks via bearings.

[0010] Furthermore, both ends of the cleaning roller brush are provided with toothed rings located inside the transmission frame, and a rack is fixedly provided on the inner wall of the top of the transmission frame, with the toothed rings and the rack meshing with each other.

[0011] The beneficial effects of this utility model are: 1. This utility model uses a rice husk separation component. The first and second lifting plates can make the rice come into contact with the wind when it falls, thereby blowing out the rice husks and separating the rice from the rice husks. In addition, the filter screen can be cleaned by a cleaning brush, which can avoid the problem of rice husks sticking to the filter screen and affecting ventilation, thus preventing the rice husk separation from being affected.

[0012] 2. Secondly, this utility model, through the anti-clogging component, enables the grain screen to separate grains from rice. The cleaning brush roller of the anti-clogging component can move and rotate to clean the grain screen, which can prevent the grain screen from being blocked by rice grains and achieve a self-cleaning function. It eliminates the need for frequent machine shutdowns and manual cleaning of the grain screen, making it more convenient to use.

[0013] 3. Secondly, this utility model, through the rice husk separation component and the broken grain screen, can separate rice husks and broken grains in rice, realize multi-field collaborative separation of impurities in rice, improve the impurity removal rate, accurately remove impurities, shorten the processing flow, and improve efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional view of the entire utility model; Figure 2 This is an internal sectional perspective view of the present invention; Figure 3 This is a three-dimensional view of the shaft and cleaning brush of this utility model; Figure 4 This is a perspective view of the anti-clogging component of this utility model; Figure 5This is a perspective view of the transmission frame and cleaning roller brush of this utility model.

[0015] The components in the diagram are labeled as follows: 1. Impurity separation box; 2. Rice husk separation component; 201. Lifting plate one; 202. Lifting plate two; 203. Mounting base; 204. Support rod; 205. Motor one; 206. Shaft; 207. Cleaning brush; 208. Isolation net; 209. Collection box; 210. Filter screen; 211. Collection box; 212. Fan blade; 3. Particle screen; 4. Discharge seat; 5. Anti-clogging component; 501. Transmission frame; 502. Moving block; 503. Motor two; 504. Lead screw; 505. Cleaning roller brush; 506. Gear ring; 507. Gear rack; 6. Feed hopper. Detailed Implementation

[0016] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] The following is in conjunction with the appendix Figures 1-5 The present invention will be further described below.

[0019] In order to solve the problems existing in the background technology, this application proposes the following technical solution: a multi-field synergistic rice impurity separation device.

[0020] The specific technical solution includes an impurity separation box 1, inside which a rice husk separation component 2 is installed. The rice husk separation component 2 includes a first lifting plate 201, a second lifting plate 202, a mounting base 203, a shaft 206, an isolation net 208, and a collection box 209. The first lifting plate 201 and the second lifting plate 202 are both fixedly installed on the inner wall of the impurity separation box 1, with the first lifting plate 201 located above the second lifting plate 202. The mounting base 203 is fixedly installed on the outer wall of one side of the impurity separation box 1, and a support rod 204 is fixedly installed on the inner wall of the mounting base 203. A motor 205 is fixedly installed at the other end of the support rod 204 away from the mounting base 203. One end of the shaft 206 is installed on the output shaft of the first motor 205. A plurality of fan blades 212 are provided on the outer wall of the rod 206 near the motor 205, and a cleaning brush 207 is fixedly provided on the other end of the rod 206 away from the motor 205. An isolation net 208 is provided on the outer wall of the impurity separation box 1, and the rod 206 is rotatably connected to the isolation net 208 through a bearing. A collection box 209 is fixedly provided on the outer wall of the impurity separation box 1, and a filter screen 210 is provided on the outer wall of the collection box 209. The cleaning brush 207 is in contact with the filter screen 210. A collection box 211 is inserted inside the collection box 209. The rice husk separation component 2 is used to separate the rice husks mixed in with the rice and can clean the filter screen 210 to prevent the rice husks from adhering to the filter screen 210 and affecting ventilation and rice husk separation.

[0021] In specific implementations, such as Figure 1 and Figure 2 As shown, the impurity separation box 1 is equipped with a particle screen 3 inside, and a discharge seat 4 is fixedly installed on the inner wall of the bottom of the impurity separation box 1. A feed hopper 6 is fixedly installed on the top of the impurity separation box 1. The particle screen 3 is used to screen and separate the particles in the rice. The top surface of the discharge seat 4 is inclined to facilitate discharge.

[0022] In specific implementations, such as Figure 1 , 2 4 and Figure 5 As shown, an anti-clogging component 5 is provided on the inner wall of the impurity separation box 1 near the broken grain screen 3. The anti-clogging component 5 includes a transmission frame 501, a moving block 502 and a cleaning roller brush 505. The anti-clogging component 5 is used to self-clean the broken grain screen 3 and can prevent rice broken grains from clogging the broken grain screen 3.

[0023] Furthermore, the transmission frame 501 is fixedly installed on the inner wall of the impurity separation box 1 near the particle screen 3, and the moving block 502 is slidably connected inside the transmission frame 501, so that the transmission frame 501 can guide the moving block 502.

[0024] Furthermore, a second motor 503 is fixedly mounted on one end of the transmission frame 501, and a lead screw 504 is mounted on the output shaft of the second motor 503, which can drive the lead screw 504 to rotate.

[0025] Furthermore, the movable block 502 is threaded onto the outside of the lead screw 504, and the two ends of the cleaning roller brush 505 are rotatably connected to the outer walls of the two movable blocks 502 through bearings, which enables the movable block 502 to move axially on the lead screw 504. When the movable block 502 moves, it will drive the cleaning roller brush 505 to move.

[0026] Furthermore, both ends of the cleaning roller brush 505 are provided with gear rings 506 located inside the transmission frame 501. A rack 507 is fixedly provided on the inner wall of the top of the transmission frame 501, and the gear rings 506 and rack 507 mesh with each other, enabling the gear rings 506 and the cleaning roller brush 505 to rotate.

[0027] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview: In operation, rice is fed into the impurity separation box 1 through the feed hopper 6. The rice first falls down along the lifting plate 1 201, then onto the lifting plate 202, and then down again. The motor 1 205 is turned on, driving the shaft 206 to rotate. The shaft 206 then drives the fan blades 212 and the cleaning brush 207 to rotate. Because the rice husks are lighter than the rice, the rotating fan blades 212 blow the rice husks mixed in with the rice into the collection box 209. The filter screen 210 filters and blocks the rice husks, causing them to fall into the collection box 211. The shaft 206 drives the cleaning brush 207 to clean the filter screen 210, preventing rice husks from adhering to it and affecting ventilation and rice husk separation. Furthermore, the two-stage rice husk separation process ensures a more thorough separation of the rice husks. Rice falls onto the grain-breaking screen 3, where broken grains are separated. Combined with rice husk separation, this multi-stage synergy achieves efficient impurity removal, improving the impurity removal rate and precision. It also shortens the processing time and increases efficiency. Starting motor 503 drives the lead screw 504 to rotate, causing the moving block 502 to move axially on the lead screw 504. The movement of the moving block 502 drives the cleaning roller brush 505 to move. As the cleaning roller brush 505 moves, its toothed ring 506 meshes with the rack 507, causing the cleaning roller brush 505 to rotate. This simultaneous movement and rotation of the cleaning roller brush 505 cleans the grain-breaking screen 3, preventing rice grains from clogging the mesh and achieving a self-cleaning function. This eliminates the need for frequent machine shutdowns and manual cleaning of the grain-breaking screen 3, making it more convenient.

[0028] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A multi-field synergistic rice impurity separation device, characterized in that, The impurity separation box (1) includes a rice husk separation assembly (2) inside. The rice husk separation assembly (2) includes a lifting plate (201), a lifting plate (202), a mounting base (203), a shaft (206), a net (208), and a collection box (209). The lifting plate (201) and the lifting plate (202) are fixedly installed on the inner wall of the impurity separation box (1), with the lifting plate (201) located above the lifting plate (202). The mounting base (203) is fixedly installed on the outer wall of one side of the impurity separation box (1), and a support rod (204) is fixedly installed on the inner wall of the mounting base (203). A motor (206) is fixedly installed at the other end of the support rod (204) away from the mounting base (203). 5) One end of the shaft (206) is set on the output shaft of the motor (205). Several fan blades (212) are set on the outer wall of the shaft (206) near the motor (205). A cleaning brush (207) is fixedly set on the other end of the shaft (206) away from the motor (205). The isolation net (208) is set on the outer wall of the impurity separation box (1). The shaft (206) is rotatably connected to the isolation net (208) through a bearing. The collection box (209) is fixedly set on the outer wall of the impurity separation box (1). A filter screen (210) is set on the outer wall of the collection box (209). The cleaning brush (207) is in contact with the filter screen (210). A collection box (211) is inserted inside the collection box (209).

2. The multi-field synergistic rice impurity separation device according to claim 1, characterized in that, The impurity separation box (1) is equipped with a particle screen (3) inside, and a discharge seat (4) is fixedly installed on the inner wall of the bottom of the impurity separation box (1). A feed hopper (6) is fixedly installed on the top of the impurity separation box (1).

3. The multi-field synergistic rice impurity separation device according to claim 2, characterized in that, The impurity separation box (1) is provided with an anti-clogging component (5) on the inner wall near the particle screen (3). The anti-clogging component (5) includes a transmission frame (501), a moving block (502), and a cleaning roller brush (505).

4. The multi-field synergistic rice impurity separation device according to claim 3, characterized in that, The transmission frame (501) is fixedly installed on the inner wall of the impurity separation box (1) near the particle screen (3), and the moving block (502) is slidably connected inside the transmission frame (501).

5. The multi-field synergistic rice impurity separation device according to claim 4, characterized in that, One end of the transmission frame (501) is fixedly equipped with a second motor (503), and a lead screw (504) is provided on the output shaft of the second motor (503).

6. The multi-field synergistic rice impurity separation device according to claim 5, characterized in that, The movable block (502) is threaded onto the outside of the lead screw (504), and the two ends of the cleaning roller brush (505) are respectively rotatably connected to the outer walls of the two movable blocks (502) through bearings.

7. The multi-field synergistic rice impurity separation device according to claim 6, characterized in that, Both ends of the cleaning roller brush (505) are provided with toothed rings (506) located inside the transmission frame (501). A rack (507) is fixedly provided on the inner wall of the top of the transmission frame (501), and the toothed rings (506) and the rack (507) mesh with each other.