Motorcycle clutch gear machining oil removal equipment

Abstract

The utility model relates to cleaning equipment technical field discloses a kind of motorcycle clutch gear machining deoiling equipment, including lower box, adjustable fixing mechanism is installed in the inner wall of lower box, lifting mechanism is installed at the top of lower box, the inner wall of lower box is fixedly connected with motor, the inner wall slidingly connected with sliding door is located at the front end of lower box, the adjustable fixing mechanism includes hollow cylinder, the outer wall of hollow cylinder is rotatably connected in the inner wall of lower box, the inner wall of hollow cylinder is fixedly connected with cylinder one, the driving end of cylinder one is fixedly connected with rack. In the utility model, different gears do not need to be equipped with multiple special equipment, reduce production cost, by adjustable fixing, can be according to the characteristics such as material, precision of gear, adjust the intensity and mode of fixed, avoid gear deformation or surface damage due to fixed too tightly, affect the performance and quality of gear.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a degreasing device for motorcycle clutch gear processing. Background Technology

[0002] Motorcycle clutch gear degreasing equipment is a specialized device designed to remove residual oil from gear processing. It typically consists of a frame, a workpiece fixing mechanism, degreasing actuators, an oil recovery system, and a control system. The workpiece fixing mechanism uses clamps or racks to stably hold the gears, preventing displacement during processing. The degreasing actuators include high-pressure nozzles, ultrasonic transducers, or centrifugal drums, which target the gear surface and gaps. The oil recovery system collects and purifies oil through an oil collection tank and filter, enabling resource reuse. The control system allows for parameter adjustment via buttons or a touchscreen, ensuring efficient equipment operation. It is widely used in mass production of motorcycle gears to guarantee the quality of subsequent processing and assembly.

[0003] The gear to be treated is placed in the fixed mechanism inside the equipment. After the equipment is started through the control system, the degreasing execution component begins to operate. If it is a high-pressure cleaning type, the high-pressure pump pressurizes the cleaning fluid and forms a high-speed jet through the nozzle to wash the surface and gaps of the gear and remove the oil. If it is an ultrasonic type, the ultrasonic generator generates a high-frequency signal, which is converted into mechanical vibration through the transducer, causing the cleaning fluid to produce a cavitation effect, impacting and emulsifying the oil. If it is a centrifugal type, the motor drives the drum to rotate at high speed, using centrifugal force to throw off the oil on the surface of the gear. The thrown-off oil is collected by the oil recovery system, filtered, and can be recycled or centrally treated, ultimately achieving gear degreasing and cleaning.

[0004] In existing technologies, operators need to spend a lot of time manually adjusting the fixing devices for clutch gears of different specifications and sizes, such as tightening bolts one by one and adjusting the position of the clamping blocks. This will undoubtedly greatly extend the clamping time of the gears and reduce the overall processing efficiency of the equipment. Especially in mass production, this waste of time will be magnified many times over, seriously affecting the production schedule. To address this issue, a degreasing device for motorcycle clutch gear processing is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a degreasing device for motorcycle clutch gears, which solves the problem of poor adaptability to gears of different specifications.

[0006] To achieve the above objectives, this utility model provides a degreasing device for motorcycle clutch gear processing, including a lower housing, an adjustable fixing mechanism installed on the inner wall of the lower housing, a lifting mechanism installed on the top of the lower housing, a motor fixedly connected to the inner wall of the lower housing, and a sliding door slidably connected to the inner wall of the front end of the lower housing;

[0007] The adjustable fixing mechanism includes a hollow cylinder. The outer wall of the hollow cylinder is rotatably connected to the inner wall of the lower housing. A cylinder is fixedly connected to the inner wall of the hollow cylinder. A rack is fixedly connected to the driving end of the cylinder. A connecting rod is rotatably connected to the inner wall of the hollow cylinder. A transmission wheel is fixedly connected to the bottom end of the connecting rod. A turntable is fixedly connected to the top end of the connecting rod. A limit component is fixedly installed at the top end of the hollow cylinder.

[0008] The limiting assembly includes three limiting plates. The bottom ends of the three limiting plates are fixedly connected to the top end of the hollow cylinder. The outer walls of the three limiting plates are slidably connected to clamps. The inner walls of the three clamps are rotatably connected to connecting plates. The outer walls of the three connecting plates are rotatably connected to transmission plates.

[0009] The lifting mechanism includes an upper housing. A second cylinder is fixedly connected to the inner wall of the top of the upper housing. A wedge is fixedly connected to the driving end of the second cylinder. A guide plate is fixedly connected to the inner wall of the top of the upper housing. Two hollow columns are fixedly connected to the inner wall of the top of the upper housing. Circular plates are slidably connected to the inner walls of the two hollow columns. Connecting rods are fixedly connected to the tops of the two circular plates. Springs are sleeved on the outer walls of the two connecting rods. Fixed plates are fixedly connected to the bottom ends of the two springs. Two mounting plates are fixedly connected to the tops of the fixed plates. Rollers are rotatably connected to the adjacent sides of the two mounting plates. Spray nozzles are fixedly connected to the inner walls of the fixed plates.

[0010] The outer teeth of the rack are meshed with the outer teeth of the transmission wheel, and the outer wall of the rack is slidably connected to the inner wall of the hollow cylinder.

[0011] The bottom end of the hollow cylinder is fixedly connected to the drive end of the motor, and the other ends of the three connecting plates are rotatably connected to the inner wall of the turntable.

[0012] The inclined block is slidably connected to the inner wall of the guide plate, and the outer wall of the roller is in contact with the bottom end of the inclined block.

[0013] The outer wall of the connecting rod 2 is slidably connected to the inner wall of the hollow column, and the outer wall of the sliding door is slidably connected to the inner wall of the upper box.

[0014] One end of the spring is fixedly connected to the inner wall of the hollow column, and the other end of the spring is fixedly connected to the bottom end of the circular plate.

[0015] 1. This utility model discloses a degreasing device for motorcycle clutch gears. A cylinder drives a rack to move, which in turn rotates a transmission wheel and connecting rod, causing a turntable to rotate. The turntable, through a transmission plate and connecting plate, drives a clamp to slide along a limiting plate, achieving clamping and releasing of the object. Motorcycle clutch gears come in various sizes and shapes. The adjustable fixing device can be adjusted according to the specific specifications of the gear, expanding the applicability of the degreasing device. It eliminates the need for multiple specialized devices for different gears, reducing production costs. The adjustable fixing allows for adjustment of the fixing force and method based on the gear's material, precision, and other characteristics, preventing gear deformation or surface damage due to excessive tightening, which could affect gear performance and quality.

[0016] 2. This utility model discloses a degreasing device for motorcycle clutch gears. A cylinder drives a slanted block to move, and a pressing roller lowers the mounting plate and fixing plate. A connecting rod slides within a hollow column with the circular plate, compressing a spring. A guide plate ensures stable movement. Conversely, the spring returns to its original position, causing the fixing plate to rise. The nozzle rises and falls synchronously. Motorcycle clutch gears vary in size, and the nozzle lifting assembly can adjust the nozzle height according to the gear size, maintaining a suitable distance between the nozzle and the gear. This ensures that gears of different specifications receive effective degreasing and cleaning, expanding the device's applicability. The lifting assembly allows for precise adjustment of the nozzle position, enabling it to target specific parts of the gear, such as the tooth grooves and tooth surfaces. This is especially beneficial for areas with complex shapes and where oil residue easily accumulates, allowing for more targeted cleaning. Furthermore, the nozzle's own angle adjustment further optimizes the cleaning angle and improves the cleaning effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a three-dimensional schematic diagram of a degreasing device for motorcycle clutch gear processing proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the lower housing of a motorcycle clutch gear degreasing device proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the hollow cylinder of a motorcycle clutch gear degreasing device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the upper housing of a motorcycle clutch gear processing and degreasing device proposed in this utility model.

[0022] In the diagram: 1. Lower housing; 2. Adjustable fixing mechanism; 21. Hollow cylinder; 22. Cylinder 1; 23. Rack; 24. Connecting rod 1; 25. Transmission wheel; 26. Turntable; 27. Limiting assembly; 271. Limiting plate; 272. Clamp; 273. Connecting plate; 274. Transmission plate; 3. Lifting mechanism; 301. Upper housing; 302. Cylinder 2; 303. Inclined block; 304. Guide plate; 305. Hollow column; 306. Circular plate; 307. Connecting rod 2; 308. Spring; 309. Fixing plate; 310. Mounting plate; 311. Roller; 312. Nozzle; 4. Motor; 5. Sliding door. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Reference Figures 1 to 3 One embodiment of this utility model is a motorcycle clutch gear processing and degreasing device, which includes a lower housing 1. The lower housing 1 is the basic frame of the device, providing installation space and support for the adjustable fixing mechanism 2, the lifting mechanism 3, the motor 4 and the sliding door 5, thus forming the main structure of the device. An adjustable fixing mechanism 2 is installed on the inner wall of the lower housing 1. The adjustable fixing mechanism 2 is installed on the inner wall of the lower housing 1. With the support of the lower housing 1, the clutch gear is fixed and its position is adjusted, ensuring the stability of the gear during the degreasing process. A lifting mechanism 3 is installed on the top of the lower housing 1. The lower housing 1 provides a mounting base for the lifting mechanism 3. The lifting mechanism 3 can move up and down, and together with the adjustable fixing mechanism 2, it can complete the degreasing operation of the gears in different positions. A motor 4 is fixedly connected to the inner wall of the lower housing 1. The motor 4 is fixed to the inner wall of the lower housing 1. The lower housing 1 provides a stable mounting position for the motor 4. The motor 4 provides power for the operation of the relevant components of the equipment. A sliding door 5 is slidably connected to the inner wall of the front end of the lower housing 1. The sliding door 5 slides on the inner wall of the front end of the lower housing 1. When closed, it forms a closed space, which is convenient for centralized degreasing. When opened, it is convenient for picking up and putting down the gears.

[0025] The adjustable fixing mechanism 2 includes a hollow cylinder 21, which is the core component of the adjustable fixing mechanism 2. It provides a mounting carrier for components such as cylinder 22 and connecting rod 24. Its rotation can drive the entire fixing mechanism to adjust its direction. The outer wall of the hollow cylinder 21 is rotatably connected to the inner wall of the lower housing 1. The lower housing 1 provides installation space and stability for the hollow cylinder 21. Cylinder 22 is fixedly connected to the inner wall of the hollow cylinder 21, providing installation support for it. Cylinder 22 serves as a power source, driving rack 23 to move, thereby driving the subsequent components to move. The drive end of cylinder 22 is fixedly connected to rack 23, which moves linearly under the action of cylinder 22, transmitting the power of the cylinder to transmission wheel 25.

[0026] A connecting rod 24 is rotatably connected to the inner wall of the hollow cylinder 21. The connecting rod 24 is rotatably connected to the inner wall of the hollow cylinder 21 and can rotate freely within the hollow cylinder 21, serving to transmit power and connect components. A transmission wheel 25 is fixedly connected to the bottom end of the connecting rod 24. The transmission wheel 25 is fixed to the bottom end of the connecting rod 24, receives the power transmitted by the rack 23, and drives the connecting rod 24 to rotate. A turntable 26 is fixedly connected to the top end of the connecting rod 24. The turntable 26 is fixed to the top end of the connecting rod 24 and rotates synchronously with the connecting rod 24, transmitting power to the limiting component 27 to achieve the fixing and adjustment of the gear. The limiting component 27 is fixedly installed at the top end of the hollow cylinder 21. The limiting component 27 is fixedly installed at the top end of the hollow cylinder 21. Relying on the support of the hollow cylinder 21, it limits and guides the components that fix the gear, ensuring accurate fixing action.

[0027] Reference Figures 1 to 3 The limiting component 27 includes three limiting plates 271, which form the basic frame of the limiting component 27. These plates provide a sliding track for the clamp 272, restricting its movement direction and ensuring smooth movement along a preset trajectory. The bottom ends of the three limiting plates 271 are fixedly connected to the top of the hollow cylinder 21, maintaining stability with the support of the cylinder. This allows the limiting component 27 to interact with other components of the adjustable fixing mechanism 2. Clamps 272 are slidably connected to the outer walls of each of the three limiting plates 271. The sliding limit plate 271 guides and constrains the clamp 272, preventing the clamp 272 from deviating during movement and ensuring the clamping accuracy of the gear. The inner walls of the three clamps 272 are rotatably connected to the connecting plate 273, which converts the force transmitted by the transmission plate 274 into the power to push the clamp 272 to slide, realizing the opening and closing action of the clamp 272. The outer walls of the three connecting plates 273 are rotatably connected to the transmission plate 274, which acts as the medium for force transmission, converting the rotational motion of the turntable 26 into the swing of the connecting plate 273, thereby driving the clamp 272 to move.

[0028] Reference Figures 2 to 4 The lifting mechanism 3 includes an upper housing 301, which is the main frame of the lifting mechanism 3. It provides an installation base for components such as cylinder 302, guide plate 304, and hollow column 305, and supports the entire lifting structure. Cylinder 302 is fixedly connected to the inner wall of the top of the upper housing 301. The upper housing 301 provides a stable installation position for cylinder 302. Cylinder 302 acts as a power source to drive the inclined block 303 to move. The inclined block 303 is fixedly connected to the driving end of cylinder 302 and moves linearly under the push of cylinder 302. The linear motion is converted into the vertical motion of the roller 311 by the inclined plane. Guide plate 304 is fixedly connected to the inner wall of the top of the upper housing 301. Guide plate 304 provides guidance for the movement of inclined block 303, ensuring that inclined block 303 slides smoothly along a straight line and improving the motion accuracy.

[0029] Two hollow columns 305 are fixedly connected to the inner wall of the top of the upper housing 301. These two hollow columns 305 provide sliding space for the circular plate 306 and the connecting rod 307, constraining their movement trajectory and ensuring stability during the lifting process. The circular plate 306 is slidably connected to the inner wall of the two hollow columns 305. The circular plate 306 slides on the inner wall of the hollow columns 305, providing support and guidance to the circular plate 306, ensuring its vertical movement and preventing... To prevent shaking, connecting rods 307 are fixedly connected to the top of the two circular plates 306. The connecting rods 307 are fixed to the top of the circular plates 306 and move synchronously with the circular plates 306, transmitting the movement of the circular plates 306 to the fixed plate 309 to realize the lifting and lowering of the nozzle 312. Springs 308 are sleeved on the outer wall of the two connecting rods 307. The springs 308 are sleeved on the outer wall of the connecting rods 307 and generate elastic deformation during the lifting and lowering of the fixed plate 309, providing buffering and restoring force, making the lifting and lowering action more stable.

[0030] Two springs 308 are fixedly connected to a fixed plate 309 at their bottom ends. The bottom ends of the springs 308 are fixed to the fixed plate 309 and support the fixed plate 309 through elastic force. When the cylinder 302 retracts, it pushes the fixed plate 309 to reset. Two mounting plates 310 are fixedly connected to the top of the fixed plate 309. The mounting plates 310 are fixed to the top of the fixed plate 309 and provide a mounting position for the rollers 311. The rollers 311 are connected to the fixed plate 309 as a whole. The rollers 311 are rotatably connected to the adjacent side of the two mounting plates 310. The rollers 311 are rotatably connected between the mounting plates 310 and contact the inclined surface of the inclined block 303. The linear motion of the inclined block 303 is converted into its own rolling motion, thereby driving the fixed plate 309 to rise and fall. A nozzle 312 is fixedly connected to the inner wall of the fixed plate 309. The nozzle 312 is fixed to the inner wall of the fixed plate 309 and rises and falls synchronously with the fixed plate 309 to realize the degreasing operation of gears at different height positions.

[0031] Reference Figures 2 to 4The outer teeth of rack 23 are meshed with the outer teeth of transmission wheel 25, transmitting power through this meshing. The linear motion of rack 23 is converted into the rotational motion of transmission wheel 25, thus changing the direction of power. The outer wall of rack 23 is slidably connected to the inner wall of hollow cylinder 21, which provides a sliding track to ensure smooth movement of rack 23 and precise meshing with transmission wheel 25. The bottom end of hollow cylinder 21 is fixedly connected to the drive end of motor 4. The driving force of motor 4 is transmitted to hollow cylinder 21 through the drive end, causing hollow cylinder 21 to rotate, thereby adjusting the direction of the entire adjustable fixing mechanism 2. The other ends of the three connecting plates 273 are rotatably connected to the inner wall of turntable 26, connecting... The other end of plate 273 is rotatably connected to the inner wall of turntable 26. The rotational motion of turntable 26 is converted into the power to push clamp 272 to slide through connecting plate 273, realizing the opening and closing of clamp 272. Inclined block 303 is slidably connected to the inner wall of guide plate 304. Inclined block 303 slides on the inner wall of guide plate 304. Guide plate 304 restricts the movement trajectory of inclined block 303, ensuring that inclined block 303 moves accurately along a straight line and ensuring stable contact with roller 311. The outer wall of roller 311 contacts the bottom end of inclined block 303. When inclined block 303 moves, roller 311 rolls along its inclined surface, converting the linear motion of inclined block 303 into its own vertical motion, driving fixed plate 309 to rise and fall.

[0032] The outer wall of connecting rod 307 is slidably connected to the inner wall of hollow column 305, which provides guidance to ensure that connecting rod 307 drives circular plate 306 and fixed plate 309 to move vertically and avoid deviation. The outer wall of sliding door 5 is slidably connected to the inner wall of upper box 301. Sliding door 5 slides on the inner wall of upper box 301, which can close or open the internal space of the equipment. When closed, it forms a closed environment for easy degreasing operations. When open, it is convenient to pick up and put down gears. One end of spring 308 is fixedly connected to the inner wall of hollow column 305, and the other end of spring 308 is fixedly connected to the bottom end of circular plate 306. The two ends of spring 308 are respectively connected to the inner wall of hollow column 305 and the bottom end of circular plate 306. When circular plate 306 is raised and lowered, it generates elastic deformation, providing buffer and restoring force, so that the raising and lowering of fixed plate 309 is smooth.

[0033] Working principle: When adjustment and fixation are required, the hollow cylinder 21 can rotate on the inner wall of the lower box 1, driving the entire mechanism to rotate. After the cylinder 22 is started, it drives the rack 23 to move linearly. The rack 23 meshes with the transmission wheel 25, driving the transmission wheel 25 and the connecting rod 24 to rotate. This causes the turntable 26 at the top of the connecting rod 24 to rotate synchronously. When the turntable 26 rotates, it pulls the connecting plate 273 through the transmission plate 274. The connecting plate 273 drives the clamp 272 to slide along the limiting plate 271. The three clamps 272 move towards the center synchronously to clamp the object. Conversely, the cylinder 22 moves in the opposite direction, and the clamp 272 slides outward to release the object. The limiting plate 271 ensures that the movement trajectory of the clamp 272 is accurate, so that the entire mechanism can stably and reliably complete the fixing task.

[0034] When the height of the nozzle 312 needs to be adjusted, the second cylinder 302 is activated, and its drive end pushes the inclined block 303 to move along the guide plate 304. The inclined surface of the inclined block 303 squeezes the roller 311, forcing the mounting plate 310 and the fixing plate 309 to move downward. At the same time, the second connecting rod 307 slides with the circular plate 306 in the hollow column 305. The spring 308 is compressed and stores elastic potential energy. The guide plate 304 ensures that the inclined block 303 moves in a straight line, while the hollow column 305 restricts the sliding trajectory of the circular plate 306 to ensure motion stability. When the second cylinder 302 moves in the opposite direction, the inclined block 303 retracts, the spring 308 releases energy to push the fixing plate 309 to rise and reset, and the roller 311 rolls along the inclined surface of the inclined block 303. The lifting and lowering of the fixing plate 309 drives the nozzle 312 to move synchronously, realizing the height adjustment of the nozzle 312 and meeting the needs of different working scenarios.

[0035] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A degreasing device for motorcycle clutch gear processing, comprising a lower housing, characterized in that: An adjustable fixing mechanism is installed on the inner wall of the lower box, a lifting mechanism is installed on the top of the lower box, a motor is fixedly connected to the inner wall of the lower box, and a sliding door is slidably connected to the inner wall of the front end of the lower box. The adjustable fixing mechanism includes a hollow cylinder. The outer wall of the hollow cylinder is rotatably connected to the inner wall of the lower housing. A cylinder is fixedly connected to the inner wall of the hollow cylinder. A rack is fixedly connected to the driving end of the cylinder. A connecting rod is rotatably connected to the inner wall of the hollow cylinder. A transmission wheel is fixedly connected to the bottom end of the connecting rod. A turntable is fixedly connected to the top end of the connecting rod. A limit component is fixedly installed at the top end of the hollow cylinder.

2. The degreasing equipment for motorcycle clutch gear processing according to claim 1, characterized in that: The limiting assembly includes three limiting plates. The bottom ends of the three limiting plates are fixedly connected to the top end of the hollow cylinder. The outer walls of the three limiting plates are slidably connected to clamps. The inner walls of the three clamps are rotatably connected to connecting plates. The outer walls of the three connecting plates are rotatably connected to transmission plates.

3. The degreasing equipment for motorcycle clutch gear processing according to claim 1, characterized in that: The lifting mechanism includes an upper housing. A second cylinder is fixedly connected to the inner wall of the top of the upper housing. A wedge is fixedly connected to the driving end of the second cylinder. A guide plate is fixedly connected to the inner wall of the top of the upper housing. Two hollow columns are fixedly connected to the inner wall of the top of the upper housing. Circular plates are slidably connected to the inner walls of the two hollow columns. Connecting rods are fixedly connected to the tops of the two circular plates. Springs are sleeved on the outer walls of the two connecting rods. Fixed plates are fixedly connected to the bottom ends of the two springs. Two mounting plates are fixedly connected to the tops of the fixed plates. Rollers are rotatably connected to the adjacent sides of the two mounting plates. Spray nozzles are fixedly connected to the inner walls of the fixed plates.

4. The degreasing equipment for motorcycle clutch gear processing according to claim 1, characterized in that: The outer teeth of the rack are meshed with the outer teeth of the transmission wheel, and the outer wall of the rack is slidably connected to the inner wall of the hollow cylinder.

5. The degreasing equipment for motorcycle clutch gear processing according to claim 2, characterized in that: The bottom end of the hollow cylinder is fixedly connected to the drive end of the motor, and the other ends of the three connecting plates are rotatably connected to the inner wall of the turntable.

6. The degreasing equipment for motorcycle clutch gear processing according to claim 3, characterized in that: The inclined block is slidably connected to the inner wall of the guide plate, and the outer wall of the roller is in contact with the bottom end of the inclined block.

7. The degreasing equipment for motorcycle clutch gear processing according to claim 3, characterized in that: The outer wall of the second connecting rod is slidably connected to the inner wall of the hollow column, and the outer wall of the sliding door is slidably connected to the inner wall of the upper box.

8. The degreasing equipment for motorcycle clutch gear processing according to claim 3, characterized in that: One end of the spring is fixedly connected to the inner wall of the hollow column, and the other end of the spring is fixedly connected to the bottom end of the circular plate.

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