Adjustable swing arm air arm device

Abstract

The application provides an adjustable rotary arm suction arm device, which comprises a factory column, a manual cantilever, an electric cantilever, a base, a main steel wire rope, an auxiliary steel wire rope and a rotary brake assembly, the base is fixedly installed on one side of the factory column, a limiting device, a control valve, a fan and a speed reducer motor are arranged on the base, a pinion is connected to the output end of the speed reducer motor, and a rotary gear joint is engaged on one side of the pinion. Through the modular combination of the electric cantilever and the manual cantilever, the adjustable working radius can be realized, the coverage area is increased, the dust removal blind area is effectively reduced, the pipeline resistance is overcome through the cooperation of the fan and the ventilation pipeline, the air quality in the workshop is improved, the rotary gear joint is driven by the speed reducer motor to realize the rotation of the cantilever, the rotary brake assembly can stably hover, the dynamic dust removal demand of scattered welding points is adapted, the main steel wire rope and the auxiliary steel wire rope cooperate with double safety anti-falling devices to prevent the cantilever from falling and ensure the operation safety.

Description

Technical Field

[0001] This utility model relates to the field of industrial dust removal equipment technology, and more specifically, to an adjustable rotary suction arm device. Background Technology

[0002] In the industrial production sector, dust pollution is a serious problem in places such as large component welding workshops and heavy machinery assembly plants. Taking large component welding workshops as an example, a large amount of dust with complex composition is generated during the welding process. This dust mainly contains metal oxides, such as iron oxide dust generated when welding carbon steel, and aluminum oxide dust generated when welding aluminum and aluminum alloys. In addition, there may be unburned carbon particles. If welding rods containing heavy metals such as lead and cadmium are used, the dust will also be mixed with corresponding heavy metal particles. Therefore, efficient dust removal equipment is required.

[0003] Existing decentralized dust collectors suffer from problems such as large coverage blind spots, difficulty in relocation, and high energy consumption, while overall workshop dust collection suffers from defects such as high duct resistance, low end-of-line collection efficiency, and inability to adapt to changes in workpiece position.

[0004] Therefore, we have made improvements to this by proposing an adjustable rotary suction arm device. Utility Model Content

[0005] The purpose of this utility model is to address the problems of existing decentralized dust collectors, such as large coverage blind spots, difficulty in movement, and high energy consumption, while overall workshop dust collection suffers from defects such as high duct resistance, low end-of-line collection efficiency, and inability to adapt to changes in workpiece position.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] An adjustable rotary suction arm device is provided to improve the above-mentioned problems.

[0008] The application is as follows:

[0009] The system includes a factory column, a manual cantilever, an electric cantilever, a base, a main wire rope, a secondary wire rope, and a rotary brake assembly. The base is fixedly installed on one side of the factory column and is equipped with a limit device, a control valve, a fan, and a geared motor. The output end of the geared motor is connected to a pinion, and a rotary gear joint meshes with one side of the pinion. A gear protective cover is provided on the outer side of the rotary gear joint. One end of the electric cantilever is provided with a third flange connection, and one end of the electric cantilever is connected to the rotary gear joint through the third flange connection. The other end of the electric cantilever is provided with a fourth flange connection. One end of the manual cantilever is provided with a first flange connection, and the other end of the electric cantilever is connected to the first flange connection of the manual cantilever through the fourth flange connection. The other end of the manual cantilever is provided with a second flange connection, and a suction arm interface is provided on one side of the second flange connection of the other end of the manual cantilever. An anchor point fixing seat is provided on one side of the factory column. The rotary brake assembly is located at the connection between the electric and manual cantilever.

[0010] To achieve the above technical solution, the modular combination of electric and manual cantilever arms enables an adjustable working radius, increases the coverage area, and effectively reduces dust removal blind spots. By using a fan in conjunction with ventilation ducts, duct resistance is overcome, improving workshop air quality. A geared motor drives a rotating gear joint to rotate the cantilever arm, and a rotating brake assembly allows for stable suspension, adapting to the dynamic dust removal needs of dispersed welding points. The main and auxiliary wire ropes, along with a dual safety anti-fall device, prevent the cantilever arm from falling and ensure operational safety.

[0011] In a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, the top of the gear protective cover is bolted to the bottom of the base.

[0012] As a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, the rotary brake assembly includes a friction plate, a pressure plate, and a brake adjustment component. The friction plate is sandwiched between the electric cantilever and the pressure plate, and the top of the pressure plate is connected to the brake adjustment component.

[0013] In a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, the top of the electric cantilever is provided with a first wire rope anchor point and a second wire rope anchor point, and one side of the anchor point fixing seat is provided with two third wire rope anchor points. One end of the main wire rope is connected to the first wire rope anchor point, and the other end of the main wire rope is connected to one of the third wire rope anchor points. One end of the auxiliary wire rope is connected to the second wire rope anchor point, and the other end of the auxiliary wire rope is connected to the other third wire rope anchor point.

[0014] As a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, two limiting devices are symmetrically arranged on both sides of the rotary gear joint, and the limiting devices are fixedly connected to the base.

[0015] In a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, the air outlet of the fan is connected to the internal pipe of the electric cantilever, the control valve is connected in series on the pipe between the fan and the electric cantilever, and the control valve is fixedly connected to the base.

[0016] As a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, a first safety anti-fall device is provided on one side of the base and is installed on the surface of the factory column. A second safety anti-fall device is provided on one side of the anchor fixing seat and is installed on the surface of the factory column.

[0017] In a preferred embodiment of the adjustable rotary suction arm device provided by this utility model, the brake adjustment component is provided with a spring, and the spring applies a preload force to the pressure plate in its natural state.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] This utility model provides an adjustable rotary suction arm device. Through the modular combination of electric and manual cantilever arms, the adjustable working radius can be achieved, the coverage area can be increased, and the dust removal blind spots can be effectively reduced. By using a fan in conjunction with ventilation ducts, the resistance of the ducts can be overcome, and the air quality in the workshop can be improved. The geared motor drives the rotary gear joint to realize the rotation of the cantilever arm, and the rotary brake assembly can stabilize the arm and adapt to the dynamic dust removal needs of dispersed welding points. The main steel wire rope and the auxiliary steel wire rope are combined with a double safety anti-fall device to prevent the cantilever arm from falling and ensure the safety of operation. Attached Figure Description

[0020] Figure 1 A schematic diagram of the adjustable rotary suction arm device provided in this application;

[0021] Figure 2 A front view schematic diagram of the manual cantilever of the adjustable rotary suction arm device provided in this application;

[0022] Figure 3 A schematic diagram of the main structure of the electric cantilever of the adjustable rotary suction arm device provided in this application;

[0023] Figure 4 A front view schematic diagram of the rotary brake assembly of the adjustable rotary suction arm device provided in this application;

[0024] Figure 5A schematic front view of the pressure plate of the adjustable rotary suction arm device provided in this application;

[0025] Figure 6 A front view schematic diagram of the fan for the adjustable rotary suction arm device provided in this application;

[0026] Figure 7 A bottom view of the rotating gear joint of the adjustable rotary suction arm device provided in this application;

[0027] Figure 8 A front view schematic diagram of the anchor point fixing seat for the adjustable rotary suction arm device provided in this application.

[0028] The image shows:

[0029] 1. Factory building column; 2. Manual cantilever; 3. Electric cantilever; 4. First flange connection; 5. Second flange connection; 6. Third flange connection; 7. Fourth flange connection; 8. First wire rope anchor point; 9. Second wire rope anchor point; 10. Friction plate; 11. Pressure plate; 12. Brake adjustment component; 13. First safety fall arrest device; 14. Base; 15. Limiting device; 16. Control valve; 17. Fan; 18. Gear motor; 19. Gear guard; 20. Pinion; 21. Rotary gear joint; 22. Second safety fall arrest device; 23. Anchor point fixing seat; 24. Third wire rope anchor point; 25. Main wire rope; 26. Auxiliary wire rope; 27. Suction arm interface; 28. Rotary brake assembly. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0031] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0032] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0033] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0034] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0035] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0036] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0037] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0038] Please refer to Figure 1-8 An adjustable rotary suction arm device includes a factory column 1, a manual cantilever 2, an electric cantilever 3, a base 14, a main steel wire rope 25, a secondary steel wire rope 26, and a rotary brake assembly 28. The base 14 is fixedly installed on one side of the factory column 1. The base 14 is equipped with a limit device 15, a control valve 16, a fan 17, and a reduction motor 18. The output end of the reduction motor 18 is connected to a pinion 20. A rotary gear joint 21 meshes with one side of the pinion 20. A gear protective cover 19 is provided on the outer side of the rotary gear joint 21. One end of the electric cantilever 3 is provided with a third flange connection part 6. One end of the electric cantilever 3 is connected to the rotary gear joint 21 through the third flange connection part 6. The other end of the electric cantilever 3 is provided with the fourth flange connection part 7. One end of the manual cantilever 2 is provided with the first flange connection part 4. The other end of the electric cantilever 3 is connected to the first flange connection part 4 of the manual cantilever 2 through the fourth flange connection part 7. The other end of the manual cantilever 2 is provided with the second flange connection part 5. The second flange connection part 5 at the other end of the manual cantilever 2 is provided with the suction arm interface 27 on one side. The anchor point fixing seat 23 is provided on one side of the factory column 1. The rotary brake assembly 28 is located at the connection part between the electric cantilever 3 and the manual cantilever 2.

[0039] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4, Figure 5 , Figure 6 , Figure 7 and Figure 8 The top of the gear guard 19 is bolted to the bottom of the base 14. The rotary brake assembly 28 includes a friction plate 10, a pressure plate 11, and a brake adjuster 12. The friction plate 10 is sandwiched between the electric cantilever 3 and the pressure plate 11, and the top of the pressure plate 11 is connected to the brake adjuster 12. The top of the electric cantilever 3 is provided with a first wire rope anchor point 8 and a second wire rope anchor point 9. Two third wire rope anchor points 24 are provided on one side of the anchor point fixing seat 23. One end of the main wire rope 25 is connected to the first wire rope anchor point 8, and the other end of the main wire rope 25 is connected to one of the third wire rope anchor points 24. One end of the auxiliary wire rope 26 is connected to the second wire rope anchor point 9, and the other end of the auxiliary wire rope 26 is connected to the other third wire rope anchor point 24. Two limiting devices 15 are symmetrically arranged on both sides of the rotary gear joint 21, and the limiting devices 15 are fixedly connected to the base 14. The air outlet of the fan 17 is connected to the internal pipe of the electric cantilever 3. A control valve 16 is connected in series on the pipe between the fan 17 and the electric cantilever 3, and is fixedly connected to the base 14. A first safety fall arrestor 13 is installed on one side of the base 14, and is mounted on the surface of the factory column 1. A second safety fall arrestor 22 is installed on one side of the anchor point fixing seat 23, and is also mounted on the surface of the factory column 1. A spring is installed inside the brake adjusting component 12, and in its natural state, the spring applies a preload to the pressure plate 11. When the adjustable rotary suction arm device is installed, the base 14 is fixed to the factory column 1. The small gear 20 is driven by the reduction motor 18, which drives the rotary gear joint 21 to rotate, realizing the horizontal rotation of the electric cantilever 3 and the manual cantilever 2. The limit device 15 controls the rotation angle. During dust removal operation, the fan 17 is started and the control valve 16 adjusts the air volume. The dust-laden gas enters the pipeline through the suction arm interface 27. When manually adjusting the manual cantilever 2, the brake adjustment component 12 of the rotating brake assembly 28 pushes the pressure plate 11 to squeeze the friction plate 10, generating friction to achieve suspension. The main steel wire rope 25 and the auxiliary steel wire rope 26 balance the weight of the cantilever through multiple anchor points. The first safety anti-fall device 13 and the second safety anti-fall device 22 increase the stability of the device during use.

[0040] Compared with the prior art, this application has the following advantages: When the adjustable rotary suction arm device is installed, the base 14 is fixed to the factory column 1. The small gear 20 is driven by the reduction motor 18, which drives the rotary gear joint 21 to rotate, realizing the horizontal rotation of the electric cantilever 3 and the manual cantilever 2. The limit device 15 controls the rotation angle. During dust removal operation, the fan 17 is started, and the control valve 16 adjusts the air volume. The dust-laden gas enters the pipeline through the suction arm interface 27. When manually adjusting the manual cantilever 2, the brake adjustment component 12 of the rotating brake assembly 28 pushes the pressure plate 11 to squeeze the friction plate 10, generating friction to achieve suspension. The main steel wire rope 25 and the auxiliary steel wire rope 26 balance the weight of the cantilever through multiple anchor points. The first safety anti-fall device 13 and the second safety anti-fall device 22 increase the stability of the device during use.

[0041] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.

Claims

1. An adjustable rotary suction arm device, characterized in that, The system includes a factory column (1), a manual cantilever (2), an electric cantilever (3), a base (14), a main wire rope (25), a secondary wire rope (26), and a rotary brake assembly (28). The base (14) is fixedly installed on one side of the factory column (1). The base (14) is equipped with a limit device (15), a control valve (16), a fan (17), and a geared motor (18). The output end of the geared motor (18) is connected to a pinion (20). A rotary gear joint (21) meshes with one side of the pinion (20). A gear guard (19) is provided on the outside of the rotary gear joint (21). One end of the electric cantilever (3) is provided with a third flange connection (6). One end of the electric cantilever (3) is connected to... The electric cantilever (3) is connected to the rotary gear joint (21) via the third flange connection (6). The other end of the electric cantilever (3) is provided with the fourth flange connection (7). One end of the manual cantilever (2) is provided with the first flange connection (4). The other end of the electric cantilever (3) is connected to the first flange connection (4) of the manual cantilever (2) via the fourth flange connection (7). The other end of the manual cantilever (2) is provided with the second flange connection (5). The second flange connection (5) at the other end of the manual cantilever (2) is provided with a suction arm interface (27). An anchor fixing seat (23) is provided on one side of the factory column (1). The rotary brake assembly (28) is located at the connection between the electric cantilever (3) and the manual cantilever (2).

2. The adjustable rotary suction arm device according to claim 1, characterized in that, The top of the gear guard (19) is bolted to the bottom of the base (14).

3. The adjustable rotary suction arm device according to claim 1, characterized in that, The rotary brake assembly (28) includes a friction plate (10), a pressure plate (11), and a brake adjustment component (12). The friction plate (10) is sandwiched between the electric cantilever (3) and the pressure plate (11), and the top of the pressure plate (11) is connected to the brake adjustment component (12).

4. The adjustable rotary suction arm device according to claim 1, characterized in that, The electric cantilever (3) is provided with a first wire rope anchor point (8) and a second wire rope anchor point (9) at the top. Two third wire rope anchor points (24) are provided on one side of the anchor point fixing seat (23). One end of the main wire rope (25) is connected to the first wire rope anchor point (8), and the other end of the main wire rope (25) is connected to one of the third wire rope anchor points (24). One end of the auxiliary wire rope (26) is connected to the second wire rope anchor point (9), and the other end of the auxiliary wire rope (26) is connected to another third wire rope anchor point (24).

5. The adjustable rotary suction arm device according to claim 1, characterized in that, Two limiting devices (15) are symmetrically arranged on both sides of the rotary gear joint (21), and the limiting devices (15) are fixedly connected to the base (14).

6. The adjustable rotary suction arm device according to claim 1, characterized in that, The air outlet of the fan (17) is connected to the internal pipe of the electric cantilever (3), and the control valve (16) is connected in series on the pipe between the fan (17) and the electric cantilever (3). The control valve (16) is fixedly connected to the base (14).

7. The adjustable rotary suction arm device according to claim 1, characterized in that, A first safety fall arresting device (13) is provided on one side of the base (14), and the first safety fall arresting device (13) is provided on the surface of the factory column (1). A second safety fall arresting device (22) is provided on one side of the anchor fixing seat (23), and the second safety fall arresting device (22) is provided on the surface of the factory column (1).

8. The adjustable rotary suction arm device according to claim 3, characterized in that, The brake adjustment component (12) is equipped with a spring inside, which applies a preload force to the pressure plate (11) in its natural state.

Images