Aluminum profile machining water cooling device

Abstract

The utility model relates to aluminium alloy processing technical field especially relates to a kind of aluminium alloy processing water cooling device.A kind of aluminium alloy processing water cooling device, including water storage pool, blanking frame, observation window, water tank, solenoid valve, shower head, cooling air guide frame, condenser pipe and fan etc., observation window is equipped on the upper portion of the side wall of water storage pool four around, the blanking frame is set to the front side wall of water storage pool, water tank is fixedly connected with the top of water storage pool, solenoid valve is equipped with the front side of water tank, multiple shower heads are connected and communicated with the bottom of water tank, cooling air guide frame is communicated with the top of water tank, condenser pipe is set in the bottom wall inside cooling air guide frame, multiple fans are installed in the top wall inside cooling air guide frame.The utility model is installed on the connecting pipeline between water storage pool and radiating fin pipe by setting cleaning component, and filter screen, filter cotton and detachable sealing cover are set in the inside of cleaning component, the multistage filtration of circulating cooling water and filter material convenient replacement are realized, and the system operation stability is improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to a water-cooling device for aluminum profile processing. Background Technology

[0002] In the continuous production process of aluminum profiles, high-temperature profiles need to be cooled immediately after extrusion to stabilize their metallographic structure, improve their mechanical properties, and prevent deformation. Water cooling has become one of the mainstream cooling methods due to its high efficiency, low cost, and strong adaptability. A typical water cooling system applies cooling water to the surface of the aluminum profile through spraying or immersion to achieve rapid cooling, and then recycles and reuses the used cooling water through a circulation system to improve water resource utilization efficiency.

[0003] However, as aluminum profile production moves towards automation and intelligence, existing water cooling systems have revealed a series of significant technical bottlenecks. On one hand, impurities such as aluminum shavings and oxide scale generated during cooling enter the circulation system with the water flow. Without an efficient and easily maintained filtration mechanism, this can easily lead to nozzle blockage, pump damage, and scale buildup in the heat dissipation channels, severely affecting cooling uniformity and equipment reliability. On the other hand, after cooling, aluminum profiles are mostly in a static immersion state, lacking effective automatic lifting and continuous discharge designs, still relying on manual intervention for transfer. This not only results in high labor intensity and slow production cycle but also poses risks of profile scratches and operational safety. Furthermore, the temperature of the circulating water continues to rise after repeated heat absorption. If the system lacks effective dual heat dissipation control measures, it will be difficult to maintain stable cooling capacity, affecting product quality consistency.

[0004] Therefore, it is necessary to design a water-cooling device for aluminum profile processing to solve the above-mentioned technical problems. Utility Model Content

[0005] To overcome the shortcomings of aluminum profile processing water cooling device, which easily carries aluminum shavings, oxide scale and other impurities during cooling cycle, and which can easily cause spray head blockage, water pump wear and radiator efficiency reduction if there is no effective filtration system, thus affecting the cooling effect and equipment stability, this utility model provides an aluminum profile processing water cooling device.

[0006] The technical implementation scheme of this utility model is as follows: A water-cooling device for aluminum profile processing includes a water storage tank, a feeding frame, an observation window, a water tank, a solenoid valve, a spray head, a cooling air guide frame, a condenser pipe, a fan, a heat dissipation fin, a cleaning component, a water pump, a drain outlet, and a controller. The upper part of the four side walls of the water storage tank is provided with an observation window, and the right observation window has a discharge outlet. The feeding frame is provided on the front side wall of the water storage tank. The water tank is fixedly connected to the top of the water storage tank. A solenoid valve is provided on the front side of the water tank. Multiple spray heads are connected and communicated to the bottom of the water tank. The cooling air guide frame is connected to the top of the water tank. A condenser pipe is provided on the bottom wall inside the cooling air guide frame. Multiple fans are installed on the top wall inside the cooling air guide frame.

[0007] Furthermore, the left side of the water storage tank is connected to and connected to an upward-extending heat dissipation fin. The upper end of the heat dissipation fin is connected to the water tank, and a cleaning component is provided at the connection between the lower end of the heat dissipation fin and the water storage tank. The outlet of the cleaning component is connected to the inlet of the water pump, and the outlet of the water pump is connected to the inlet at the lower end of the heat dissipation fin. A controller is installed on the front left side of the water storage tank, and a drain outlet is opened at the bottom inside the left side of the water storage tank. The solenoid valve, water pump, condenser pipe and fan are all electrically connected to the controller.

[0008] Furthermore, the cleaning components include a cleaning frame, a filter screen, filter cotton, sound-absorbing cotton, and a sealing cap. Filter screens are installed on both sides inside the cleaning frame, filter cotton is filled between the two filter screens, sound-absorbing cotton is installed above the filter cotton, and a sealing cap is installed on the top of the cleaning frame.

[0009] Furthermore, it also includes an electric guide rail I and a V-shaped filter plate. The electric guide rail I is installed on the rear side of the water storage tank, and the V-shaped filter plate is vertically slidably connected inside the water storage tank. The top of the V-shaped filter plate has multiple inclined surfaces distributed in a V shape, and the lowest point of the inclined surface is opened for the filter port. The front end of the electric guide rail I is slidably connected to the rear side of the V-shaped filter plate, and the electric guide rail I is electrically connected to the controller.

[0010] Furthermore, it also includes a fixed frame and an electric guide rail II. The fixed frame is fixedly connected to the top left and right sides of the V-shaped filter plate, and the electric guide rail II is installed on the side of the two fixed frames that are close to each other. The electric guide rail II is electrically connected to the controller.

[0011] Furthermore, it also includes a sliding frame and a sliding filter plate. The sliding frame is slidably connected to one side of the two electric guide rails II that are close to each other. The bottom of the sliding frame is fixedly connected to a sliding filter plate that matches the shape of the V-shaped filter plate. The sliding filter plate and the V-shaped filter plate slide together in a left-right cooperation.

[0012] Furthermore, it also includes a pull-out box, and a collection frame for collecting materials is provided on the right side of the water storage tank. A pull-out box that matches the discharge port is slidably connected to the front of the collection frame.

[0013] This utility model has the following advantages:

[0014] 1. This utility model sets up a cleaning component, which is installed on the connecting pipe between the water storage tank and the heat dissipation fins. The cleaning component is equipped with a filter screen, filter cotton and a removable sealing cover, which realizes multi-stage filtration of circulating cooling water and convenient replacement of filter media, thereby improving the stability of system operation.

[0015] 2. This utility model achieves vertical lifting by setting an inclined surface on the top of the V-shaped filter plate and cooperating with electric guide rail I to achieve vertical lifting, and then combining electric guide rail II to drive the sliding filter plate to move left and right, thereby realizing the automatic lifting and continuous sliding discharge of aluminum profiles and improving the degree of production automation.

[0016] 3. This utility model connects a cooling air guide frame to the top of the water tank and installs a condenser pipe and a fan therein. At the same time, it uses heat dissipation fins to dissipate heat from the circulating water, thus achieving dual heat dissipation regulation of the cooling water. This effectively maintains stable cooling capacity, effectively controls water temperature, ensures continuous and efficient cooling of aluminum profiles, and improves cooling uniformity and product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a structural diagram of the water pump, controller, and pull-out box components of this utility model.

[0019] Figure 3 This is a structural schematic diagram of the water tank, heat dissipation fins, and condenser tubes of this utility model.

[0020] Figure 4 This is a structural schematic diagram of the drain outlet, fixing frame, and sliding frame of this utility model.

[0021] Figure 5 This is a structural diagram of the components of this utility model, including the fixing frame, V-shaped filter plate, and electric guide rail II.

[0022] Figure 6 This is a structural diagram of the components of this utility model, including the fixed frame, sliding frame, and sliding filter plate.

[0023] Figure 7 This is a schematic diagram of the structure of the filter screen, filter cotton, and sound-absorbing cotton components of this utility model.

[0024] In the attached diagrams: 1. Water storage tank; 101. Feeding frame; 2. Observation window; 3. Water tank; 30. Solenoid valve; 31. Spray head; 4. Cooling air guide frame; 41. Condenser pipe; 5. Fan; 6. Heat dissipation fins; 7. Cleaning frame; 71. Filter screen; 72. Filter cotton; 73. Sound-absorbing cotton; 74. Sealing cover; 8. Water pump; 9. Drain outlet; 10. Controller; 11. Electric guide rail I; 12. V-shaped filter plate; 13. Fixing frame; 131. Electric guide rail II; 14. Sliding frame; 141. Sliding filter plate; 15. Pull-out box. Detailed Implementation

[0025] Example: A water-cooling device for aluminum profile processing, such as Figures 1-4 and Figure 6As shown, the system includes a water storage tank 1, a feeding frame 101, an observation window 2, a water tank 3, a solenoid valve 30, a spray head 31, a cooling air guide frame 4, a condenser pipe 41, a fan 5, a heat dissipation fin 6, a cleaning assembly, a water pump 8, a drain outlet 9, and a controller 10. The upper part of the four side walls of the water storage tank 1 is provided with observation windows 2, and the right observation window 2 has a discharge outlet. The feeding frame 101 for feeding is provided on the front side wall of the water storage tank 1. The top of the water storage tank 1 is connected to the water tank 3 by bolts. A solenoid valve 30 is provided on the front side of the water tank 3, and the solenoid valve 30 is electrically connected to the controller 10 to control the on / off connection between the water tank 3 and the spray head 31. Multiple spray heads 31 are connected to the bottom of the water tank 3, and a cooling air guide frame 4 is connected to the top of the water tank 3. A condenser pipe 41 is provided on the bottom wall inside the cooling air guide frame 4, and multiple fans 5 are installed on the top wall inside the cooling air guide frame 4. A heat dissipation fin 6 extending upwards is connected to the left side of the water storage tank 1. The upper end of the heat dissipation fin 6 is connected to the water tank 3. A cleaning component is provided at the connection between the lower end of the heat dissipation fin 6 and the water storage tank 1. The outlet of the cleaning component is connected to the inlet of the water pump 8. The outlet of the water pump 8 is connected to the lower inlet of the heat dissipation fin 6. A controller 10 is installed on the front left side of the water storage tank 1. A drain outlet 9 is opened at the bottom left side of the water storage tank 1. The solenoid valve 30, the water pump 8, the condenser pipe 41 and the fan 5 are all electrically connected to the controller 10. By connecting the cooling air guide frame 4 to the top of the water tank 3 and installing the condenser pipe 41 and the fan 5 in it, and by using the heat dissipation fin 6 to dissipate heat from the circulating water, dual heat dissipation regulation of the cooling water is achieved, effectively maintaining stable cooling capacity, effectively controlling water temperature, ensuring continuous and efficient cooling of aluminum profiles, and improving cooling uniformity and product quality.

[0026] like Figure 2 , Figure 6 and Figure 7 As shown, the cleaning assembly includes a cleaning frame 7, filter screens 71, filter cotton 72, sound-absorbing cotton 73, and a sealing cover 74. Filter screens 71 are arranged on both sides inside the cleaning frame 7, and filter cotton 72 is filled between the two filter screens 71. Sound-absorbing cotton 73 is arranged above the filter cotton 72. The sealing cover 74 is arranged on the top of the cleaning frame 7. This realizes multi-stage filtration of circulating cooling water and convenient replacement of filter media, improving the stability of system operation.

[0027] like Figures 2-6 As shown, it also includes an electric guide rail I11 and a V-shaped filter plate 12. The electric guide rail I11 is installed on the rear side of the water storage tank 1. The V-shaped filter plate 12 is vertically slidably connected inside the water storage tank 1. The top of the V-shaped filter plate 12 has multiple inclined surfaces distributed in a V shape. A water outlet is opened at the lowest point of the inclined surface. The water outlet is used to discharge excess water during lifting and lowering. The front end of the electric guide rail I11 is slidably connected to the rear side of the V-shaped filter plate 12. The electric guide rail I11 is electrically connected to the controller 10. The electric guide rail I11 is used to drive the V-shaped filter plate 12 to lift and lower, realizing the automatic lifting and continuous sliding discharge of aluminum profiles, and improving the degree of production automation.

[0028] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, it also includes a fixed frame 13, an electric guide rail II 131, a sliding frame 14, a sliding filter plate 141, and a pull-out box 15. The fixed frame 13 is bolted to the top left and right sides of the V-shaped filter plate 12. An electric guide rail II 131 is installed on the side of the two fixed frames 13 that are close to each other. The electric guide rail II 131 is electrically connected to the controller 10. The sliding frame 14 is slidably connected to the side of the two electric guide rail II 131 that are close to each other. The sliding frame 14 is bolted to the bottom of the sliding frame 14 and a sliding filter plate 141 that matches the shape of the V-shaped filter plate 12. The sliding filter plate 141 and the V-shaped filter plate 12 slide left and right. The sliding frame 14 and the sliding filter plate 141 are used to drive the aluminum profile to slide to the right and enter the pull-out box 15 through the discharge port. A collection frame for collecting materials is provided on the right side of the water storage tank 1. A pull-out box 15 that matches the discharge port is slidably connected to the front of the collection frame.

[0029] When this utility model is in use, the aluminum profile enters the water storage tank 1 through the front feeding frame 101 and is placed on the V-shaped inclined surface of the top of the V-shaped filter plate 12. The solenoid valve 30 is opened by the controller 10, and the cooling water in the water tank 3 is evenly sprayed onto the surface of the aluminum profile through multiple spray heads 31 for cooling treatment. The cooling water that has absorbed heat flows back to the water storage tank 1.

[0030] To maintain a stable water temperature, water pump 8 draws water from water storage tank 1 through a cleaning component. As the water flows through the cleaning component, it passes through filter screen 71 and filter cotton 72 in sequence, achieving multi-stage filtration of impurities. When the cooling water flows through filter cotton 72, aluminum shavings and impurities carried in the water are effectively intercepted, achieving primary purification. The filtered clean water flows through the outlet into the water inlet of water pump 8, and after being pressurized by water pump 8, it is delivered to the heat dissipation fins 6 extending upward on the left. The heat dissipation fins 6 send the water back to water tank 3. During this process, the fins exchange heat with the air efficiently, reducing the water temperature. At the same time, the fan 5 at the top of the cooling air guide frame 4 operates, guiding the external air to flow through the internal condenser pipe 41 for pre-cooling the air, further improving the cooling efficiency of the water in water tank 3.

[0031] In addition, the cleaning component is equipped with a removable sealing cover 74 on top, which can be opened to replace the filter cotton 72 or clean the filter screen 71, making maintenance convenient. The sound-absorbing cotton 73 inside can effectively absorb the turbulence noise generated when water flows through, reducing the operating noise of the equipment. The drain outlet 9 on the bottom left side of the water storage tank 1 can be opened periodically to drain the sediment at the bottom of the tank.

[0032] After the aluminum profile has cooled down, the controller 10 starts the electric guide rail I 11, which drives the V-shaped filter plate 12 to rise vertically and lift the aluminum profile off the water surface. During this process, the cooling water attached to the V-shaped filter plate 12 flows back to the water storage tank 1 through the filter port. Then, the electric guide rail II 131 starts, which drives the sliding frame 14 and the sliding filter plate 141 to slide horizontally. The sliding filter plate 141 cooperates with the V-shaped filter plate 12 to push the aluminum profile to the right, slide out through the right discharge port, and fall into the pull-out box 15 in the collection frame, completing the automatic discharge operation.

[0033] This device achieves a highly efficient, stable, and automated water-cooling process for aluminum profiles through the coordinated control of spray cooling, multi-stage filtration, forced heat dissipation, automatic lifting, and sliding discharge.

Claims

1. A water-cooling device for aluminum profile processing, characterized in that: It includes a water storage tank (1), an observation window (2) on the upper part of the four sides of the water storage tank (1), a discharge port on one side of the observation window (2), a feeding frame (101) on the side wall of the water storage tank (1), a water tank (3) fixedly connected to the top of the water storage tank (1), a solenoid valve (30) on the side of the water tank (3) above the feeding frame (101), a number of spray heads (31) connected to the bottom of the water tank (3), a cooling air guide frame (4) connected to the top of the water tank (3), a condenser pipe (41) on the bottom wall inside the cooling air guide frame (4), and a number of fans (5) installed on the top wall inside the cooling air guide frame (4).

2. The water-cooling device for aluminum profile processing according to claim 1, characterized in that: A heat dissipation fin (6) extending upward is connected to one side of the water storage tank (1). The upper end of the heat dissipation fin (6) is connected to the water tank (3). A cleaning component is provided at the connection between the lower end of the heat dissipation fin (6) and the water storage tank (1). The outlet of the cleaning component is connected to the inlet of the water pump (8). The outlet of the water pump (8) is connected to the inlet of the lower end of the heat dissipation fin (6). A controller (10) is installed on the left side of the front of the water storage tank (1). A drain outlet (9) is opened at the bottom of the left side of the water storage tank (1). The solenoid valve (30), the water pump (8), the condenser pipe (41) and the fan (5) are all electrically connected to the controller (10).

3. The water-cooling device for aluminum profile processing according to claim 2, characterized in that: The cleaning components include a cleaning frame (7), a filter screen (71), a filter cotton (72), a sound-absorbing cotton (73), and a sealing cover (74). The cleaning frame (7) has a filter screen (71) on both sides inside, a filter cotton (72) between the two filter screens (71), a sound-absorbing cotton (73) above the filter cotton (72), and a sealing cover (74) on the top of the cleaning frame (7).

4. The water-cooling device for aluminum profile processing according to claim 3, characterized in that: An electric guide rail I (11) is installed on the rear side of the water storage tank (1). A V-shaped filter plate (12) is vertically slidably connected inside the water storage tank (1). The top of the V-shaped filter plate (12) is provided with multiple inclined surfaces distributed in a V shape. A filter port is opened at the lowest point of the inclined surface. The front end of the electric guide rail I (11) is slidably connected to the rear side of the V-shaped filter plate (12). The electric guide rail I (11) is electrically connected to the controller (10).

5. A water-cooling device for aluminum profile processing according to claim 4, characterized in that: It also includes a fixed frame (13) and an electric guide rail II (131). The fixed frame (13) is fixedly connected to the top left and right sides of the V-shaped filter plate (12). The electric guide rail II (131) is installed on the side of the two fixed frames (13) that are close to each other. The electric guide rail II (131) is electrically connected to the controller (10).

6. A water-cooling device for aluminum profile processing according to claim 5, characterized in that: It also includes a sliding frame (14) and a sliding filter plate (141). The sliding frame (14) is slidably connected to one side of the two electric guide rails II (131) that are close to each other. The bottom of the sliding frame (14) is fixedly connected to a sliding filter plate (141) that matches the shape of the V-shaped filter plate (12). The sliding filter plate (141) and the V-shaped filter plate (12) slide together.

7. A water-cooling device for aluminum profile processing according to claim 6, characterized in that: A collection frame for collecting materials is provided on one side of the water storage tank (1) relative to the heat dissipation fins (6), and a pull-out box (15) that matches the discharge port is slidably connected to the front side of the collection frame.

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