A gear shaving apparatus

Abstract

The utility model relates to gear machining equipment technical field, concretely relates to a gear shaving device, including support seat and shaving assembly, and shaving assembly includes processing frame, expansion piece, processing seat, rotating part, assembly disc, assembly threaded column, shaving cutter, abutting piece and gear fixing piece, when the shaving cutter is damaged and needs to be replaced, the abutting piece is taken off from the assembly threaded column, so that the abutting piece loses the restriction to the shaving cutter, and then the shaving cutter is taken off from the assembly threaded column and is replaced, and subsequently the intact shaving cutter is reassembled on the assembly threaded column, and the abutting piece is replaced with the assembly disc, thereby solving the problem that the existing gear shaving device is inconvenient to replace when the shaving cutter is damaged and the shaving effect is poor because the shaving cutter is fixedly arranged on the motor, thereby affecting the subsequent shaving effect.

Description

Technical Field

[0001] This utility model relates to the field of gear processing equipment technology, and in particular to a gear shaving device. Background Technology

[0002] Gears require a series of processing steps during the manufacturing process, including rough turning, finish turning, shaving, hobbing, chamfering, beveling, and cleaning. Among these, shaving requires the use of shaving equipment. After shaving one tooth, the existing shaving equipment requires the operator to remove the gear from the fixed assembly and re-fix it.

[0003] The prior art (CN220902088U) discloses a gear shaving device, including a support plate, a reversing mechanism, and a cooling mechanism. A water tank is fixedly installed on the top of the support plate, and a mounting frame is also fixedly installed on the top of the support plate. A movable plate is provided above the support plate. The reversing mechanism is located on one side of the water tank and includes a brake motor, a partition plate, a threaded rod, and an internal threaded clamping block. After shaving one tooth, the gear to be processed does not need to be removed, and the position of the gear is automatically adjusted, reducing the workload of the operator and improving the processing efficiency of the gear.

[0004] However, with the above method, since the shaving blade is fixedly mounted on the motor, it is inconvenient to replace it when the shaving blade is damaged and the shaving effect is poor, which in turn affects the subsequent shaving effect. Utility Model Content

[0005] The purpose of this utility model is to provide a gear shaving device, which aims to solve the problem that in existing gear shaving devices, since the shaving blade is fixedly mounted on the motor, it is inconvenient to replace it when the shaving blade is damaged and the shaving effect is poor, thus affecting the subsequent shaving effect.

[0006] To achieve the above objectives, this utility model provides a gear shaving device, including a support base and a shaving assembly.

[0007] The shaving assembly includes a processing frame, a telescopic component, a processing seat, a rotating component, an assembly disc, an assembly threaded column, a shaving cutter, a clamping component, and a gear fixing component;

[0008] The processing frame is fixedly connected to the support base and located on one side of the support base; the telescopic member is located on one side of the processing frame; the processing base is fixedly connected to the telescopic member and located on one side of the telescopic member; the rotating member is located on one side of the processing base; the assembly plate is fixedly connected to the rotating member and located on one side of the rotating member; the assembly threaded column is fixedly connected to the assembly plate and located on one side of the assembly plate; the shaving cutter is located on one side of the assembly plate; the clamping member is located on one side of the assembly threaded column; and the gear fixing member is located on one side of the support base.

[0009] The telescopic component includes an electric telescopic cylinder, a telescopic seat, and a guide rod. The electric telescopic cylinder is fixedly connected to the processing frame and located on one side of the processing frame. The telescopic seat is fixedly connected to the output end of the electric telescopic cylinder and to the processing seat, and is located on one side of the electric telescopic cylinder. The guide rod is slidably connected to the processing frame and fixedly connected to the processing seat, and is located on one side of the processing frame.

[0010] The rotating component includes a frame, a drive motor, a mounted bearing, and a drive rod. The frame is fixedly connected to the machining base and located on one side of the machining base. The drive motor is fixedly connected to the frame and located on one side of the frame. The mounted bearing is fixedly connected to the frame and located on one side of the frame. The drive rod is disposed inside the mounted bearing, fixedly connected to the output end of the drive motor, and then fixedly connected to the assembly plate, and located on one side of the mounted bearing.

[0011] The clamping component includes a locking ring, a clamping pad, and a knob. The locking ring is threadedly connected to the assembly threaded post and is located on one side of the assembly threaded post. The clamping pad is fixedly connected to the locking ring and is located on one side of the locking ring. The knob is fixedly connected to the locking ring and is located on one side of the locking ring.

[0012] The gear fixing component includes a bracket, a drive box, a brake motor, a rotating rod, and a threaded post. The bracket is fixedly connected to the support base and located on one side of the support base; the drive box is fixedly connected to the bracket and located on one side of the bracket; the brake motor is fixedly connected to the drive box and located on one side of the drive box; the rotating rod is rotatably connected to the bracket and fixedly connected to the output end of the brake motor and located on one side of the brake motor; the threaded post is fixedly connected to the rotating rod and located on one side of the rotating rod.

[0013] This utility model discloses a gear shaving device. During gear shaving operations, the gear is assembled onto a gear fixing component. Then, the telescopic component drives the processing seat, bringing the shaving cutter closer to the gear. The rotating component is controlled to rotate the shaving cutter to perform the shaving operation. When the shaving cutter is damaged and needs replacement, the clamping component is removed from the mounting threaded post, freeing it from restricting the shaving cutter. The shaving cutter is then removed from the mounting threaded post for replacement. Subsequently, a functional shaving cutter is reassembled onto the mounting threaded post, and the clamping component, in conjunction with the mounting plate, is used to replace the shaving cutter. This solves the problem in existing gear shaving devices where the shaving cutter is fixed to the motor, making replacement inconvenient when the shaving effect is poor, thus affecting subsequent shaving results. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a side view of the entire utility model.

[0017] Figure 3 This is a front view of the entire utility model.

[0018] Figure 4 This is a top view of the entire utility model.

[0019] 101-Support base, 102-Machining frame, 103-Telescopic component, 104-Machining base, 105-Rotating component, 106-Assembly plate, 107-Assembly threaded column, 108-Gear shaving cutter, 109-Clamping component, 110-Gear fixing component, 111-Electric telescopic cylinder, 112-Telescopic base, 113-Guide rod, 114-Frame, 115-Drive motor, 116-Bearing with seat, 117-Drive rod, 118-Locking ring, 119-Clamping pad, 120-Knob, 121-Bracket, 122-Drive box, 123-Brake motor, 124-Rotating rod, 125-Place threaded column. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] Please see Figures 1-4 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a side view of the entire utility model. Figure 3 This is a front view of the entire utility model. Figure 4 This is a top view of the entire utility model.

[0022] This utility model discloses a gear shaving device, comprising a support base 101 and a shaving assembly. The shaving assembly includes a processing frame 102, a telescopic component 103, a processing seat 104, a rotating component 105, an assembly plate 106, an assembly threaded column 107, a shaving cutter 108, a clamping component 109, and a gear fixing component 110. The telescopic component 103 includes an electric telescopic cylinder 111, a telescopic seat 112, and a guide rod 113. The rotating component 105 includes a frame 114, a drive motor 115, and a mounting base. The bearing 116 and drive rod 117, the clamping member 109 includes a locking ring 118, a clamping pad 119 and a knob 120, and the gear fixing member 110 includes a bracket 121, a drive box 122, a brake motor 123, a rotating rod 124 and a threaded post 125. The above solution solves the problem in existing gear shaving devices where the shaving blade is fixedly mounted on the motor, making it inconvenient to replace when the shaving blade is damaged and the shaving effect is poor, thus affecting the subsequent shaving effect.

[0023] In this specific embodiment, the support base 101 cooperates with the shaving assembly to perform shaving operations on the gears.

[0024] The processing frame 102 is fixedly connected to the support base 101 and located on one side of the support base 101; the telescopic member 103 is located on one side of the processing frame 102; the processing base 104 is fixedly connected to the telescopic member 103 and located on one side of the telescopic member 103; the rotating member 105 is located on one side of the processing base 104; the assembly plate 106 is fixedly connected to the rotating member 105 and located on one side of the rotating member 105; the assembly threaded column 107 is fixedly connected to the assembly plate 106 and located on one side of the assembly plate 106; the shaving cutter 108 is located on one side of the assembly plate 106; the clamping member 109 is located on one side of the assembly threaded column 107; the gear fixing member 110 is located on one side of the support base 101, the gear is assembled on the gear fixing member 110, and then the telescopic member 102 is controlled. 03. Drive the processing seat 104 to bring the shaving cutter 108 close to the gear, and control the rotating component 105 to make the shaving cutter 108 rotate to perform shaving operations on the gear. When the shaving cutter 108 is damaged and needs to be replaced, operate the clamping component 109 to remove it from the mounting threaded post 107, so that the clamping component 109 loses its restriction on the shaving cutter 108, and then remove the shaving cutter 108 from the mounting threaded post 107 for replacement. Subsequently, the functional shaving cutter 108 is reassembled on the mounting threaded post 107, and the clamping component 109 is operated in conjunction with the mounting plate 106 to replace the shaving cutter 108. This solves the problem in existing gear shaving devices where the shaving cutter is fixedly mounted on the motor, making it inconvenient to replace when the shaving cutter is damaged and the shaving effect is poor, thus affecting the subsequent shaving effect.

[0025] Secondly, the electric telescopic cylinder 111 is fixedly connected to the processing frame 102 and located on one side of the processing frame 102; the telescopic seat 112 is fixedly connected to the output end of the electric telescopic cylinder 111 and to the processing seat 104, and located on one side of the electric telescopic cylinder 111; the guide rod 113 is slidably connected to the processing frame 102 and fixedly connected to the processing seat 104, and located on one side of the processing frame 102, controlling the electric telescopic cylinder 111 to drive the telescopic seat 112 to cooperate with the guide rod 113 to drive the processing seat 104 to rise and fall.

[0026] Furthermore, the frame 114 is fixedly connected to the machining base 104 and located on one side of the machining base 104; the drive motor 115 is fixedly connected to the frame 114 and located on one side of the frame 114; the mounted bearing 116 is fixedly connected to the frame 114 and located on one side of the frame 114; the drive rod 117 is disposed inside the mounted bearing 116 and fixedly connected to the output end of the drive motor 115, and then fixedly connected to the assembly plate 106 and located on one side of the mounted bearing 116. The frame 114 is used to support the assembly of the drive motor 115, and controls the drive motor 115 to cooperate with the mounted bearing 116 to drive the drive rod 117 to rotate. The rotation of the drive rod 117 drives the assembly plate 106 to rotate, thereby causing the shaving cutter 108 to operate.

[0027] In addition, the locking ring 118 is threadedly connected to the assembly threaded post 107 and is located on one side of the assembly threaded post 107; the abutment pad 119 is fixedly connected to the locking ring 118 and is located on one side of the locking ring 118; the knob 120 is fixedly connected to the locking ring 118 and is located on one side of the locking ring 118. Twisting the knob 120 causes the locking ring 118 to drive the abutment pad 119 to press against the shaving blade 108, thereby completing the assembly and fixing of the shaving blade 108.

[0028] Furthermore, the bracket 121 is fixedly connected to the support base 101 and is located on one side of the support base 101; the drive box 122 is fixedly connected to the bracket 121 and is located on one side of the bracket 121; the brake motor 123 is fixedly connected to the drive box 122 and is located on one side of the drive box 122; the rotating rod 124 is rotatably connected to the bracket 121 and fixedly connected to the output end of the brake motor 123 and is located on one side of the brake motor 123; the threaded column 125 is fixedly connected to the rotating rod 124 and is located on one side of the rotating rod 124. The bracket 121 is used to support the assembly of the drive box 122 and controls the brake motor 123 to rotate the threaded column 125 to adjust the shaving position of the gear it assembles.

[0029] When using this utility model, the gear is helically assembled on the threaded post 125. The electric telescopic cylinder 111 is controlled to drive the telescopic seat 112, which, in conjunction with the guide rod 113, drives the processing seat 104 to rise and fall, bringing the shaving cutter 108 closer to the gear. The drive motor 115, in conjunction with the bearing 116, drives the drive rod 117 to rotate. The rotation of the drive rod 117 drives the assembly plate 106 to rotate, causing the shaving cutter 108 to operate and perform shaving operations. When the shaving cutter 108 is damaged and needs to be replaced, the knob 120 is turned so that the locking ring 118 moves the abutment pad 119 away from the shaving cutter 108, and then the shaving cutter... Remove 108 from the mounting threaded post 107, so that the clamping member 109 no longer restricts the shaving cutter 108. Then remove the shaving cutter 108 from the mounting threaded post 107 for replacement. Subsequently, reassemble the functional shaving cutter 108 onto the mounting threaded post 107. Turn the knob 120 so that the locking ring 118 drives the clamping pad 119 to press against the shaving cutter 108. The replacement and assembly of the shaving cutter 108 can be completed. This solves the problem in existing gear shaving devices where the shaving cutter is fixedly mounted on the motor. Therefore, it is inconvenient to replace the shaving cutter when it is damaged and the shaving effect is poor, which affects the subsequent shaving effect.

[0030] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A gear shaving device, comprising a support base, characterized in that, It also includes shaving components, The shaving assembly includes a processing frame, a telescopic component, a processing seat, a rotating component, an assembly disc, an assembly threaded column, a shaving cutter, a clamping component, and a gear fixing component; The processing frame is fixedly connected to the support base and located on one side of the support base; the telescopic member is located on one side of the processing frame; the processing base is fixedly connected to the telescopic member and located on one side of the telescopic member; the rotating member is located on one side of the processing base; the assembly plate is fixedly connected to the rotating member and located on one side of the rotating member; the assembly threaded column is fixedly connected to the assembly plate and located on one side of the assembly plate; the shaving cutter is located on one side of the assembly plate; the clamping member is located on one side of the assembly threaded column; and the gear fixing member is located on one side of the support base.

2. The gear shaving device as described in claim 1, characterized in that, The telescopic component includes an electric telescopic cylinder, a telescopic seat, and a guide rod. The electric telescopic cylinder is fixedly connected to the processing frame and located on one side of the processing frame. The telescopic seat is fixedly connected to the output end of the electric telescopic cylinder and to the processing seat, and is located on one side of the electric telescopic cylinder. The guide rod is slidably connected to the processing frame and fixedly connected to the processing seat, and is located on one side of the processing frame.

3. The gear shaving device as described in claim 2, characterized in that, The rotating component includes a frame, a drive motor, a mounted bearing, and a drive rod. The frame is fixedly connected to the machining base and located on one side of the machining base. The drive motor is fixedly connected to the frame and located on one side of the frame. The mounted bearing is fixedly connected to the frame and located on one side of the frame. The drive rod is disposed inside the mounted bearing, fixedly connected to the output end of the drive motor, and then fixedly connected to the assembly plate, and located on one side of the mounted bearing.

4. A gear shaving device as described in claim 3, characterized in that, The clamping component includes a locking ring, a clamping pad, and a knob. The locking ring is threadedly connected to the assembly threaded post and is located on one side of the assembly threaded post. The clamping pad is fixedly connected to the locking ring and is located on one side of the locking ring. The knob is fixedly connected to the locking ring and is located on one side of the locking ring.

5. A gear shaving device as described in claim 4, characterized in that, The gear fixing component includes a bracket, a drive box, a brake motor, a rotating rod, and a threaded post. The bracket is fixedly connected to the support base and located on one side of the support base; the drive box is fixedly connected to the bracket and located on one side of the bracket; the brake motor is fixedly connected to the drive box and located on one side of the drive box; the rotating rod is rotatably connected to the bracket and fixedly connected to the output end of the brake motor and located on one side of the brake motor; the threaded post is fixedly connected to the rotating rod and located on one side of the rotating rod.

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