Gasket assembly apparatus and mobile phone production system

Abstract

The utility model provides a kind of gasket assembly equipment and mobile phone production system, it includes: containing mechanism, containing mechanism includes platform;Gasket material moving mechanism, it includes multiple suction nozzles;Mobile avoidance mechanism, it includes pull plate assembly, pull plate assembly includes at least two first pull claws, arbitrary first pull claw includes bending part and extension, bending part extends towards the key assembly area of product, extension extends along second direction at the end of bending part, two ends are connected with pin respectively, visual avoidance space is formed between adjacent two first pull claws, to expose key assembly area.The application is based on the special structure of first pull claw setting, so that operator can observe gasket and the relative position relationship of assembly area in real time through visual avoidance space, so as to realize the high-precision, high-quality assembly of gasket.Compared with the conventional assembly technology of present stage, the application has the advantages of flexible use, easy operation, strong compatibility, easy observation and high processing quality.

Description

Technical Field

[0001] This utility model relates to the field of assembly equipment technology, specifically to a gasket assembly equipment and a mobile phone production system. Background Technology

[0002] In the field of electronic device assembly, precisely fitting shims into the mating holes of volume up, volume down, and mute buttons using a robotic suction nozzle is a crucial process for ensuring stable button functionality. However, current assembly technology has significant shortcomings.

[0003] Currently, the pull plate primarily functions to hold the corresponding button clips during the assembly process, facilitating visual positioning and fitting. However, the existing pull plate design has serious shortcomings. When adjusting the fitting points of the robotic arm nozzle assembly, its structure obstructs the operator's field of vision, preventing them from directly observing the fitting status of the robotic arm nozzle and making it difficult to determine whether the nozzle is centered on the volume up, volume down, and mute button clips. This problem makes the adjustment process extremely cumbersome, significantly extending the time required for adjusting the points and severely impacting assembly efficiency.

[0004] Furthermore, when an abnormal situation occurs where the shim gasket falls off due to overlapping during bonding, the operator cannot visually observe the specific location and direction of the overlap due to the obstruction of the pull plate. This makes it difficult for operators to quickly and accurately determine how to compensate and adjust the bonding parameters, forcing them to rely on repeated trials and experience to handle the abnormality. This significantly increases the time spent handling abnormalities, not only reducing production efficiency but also potentially affecting product quality and the smooth progress of production plans due to prolonged downtime for handling abnormalities.

[0005] Therefore, it is urgent to improve the existing technology to solve the observation and debugging problems caused by the pull plate structure, so as to improve the efficiency and reliability of the shim pad bonding process in the assembly of electronic equipment. Summary of the Invention

[0006] Therefore, the technical problem to be solved by this utility model is to overcome the problem of low gasket assembly accuracy in the prior art, and to provide a gasket assembly equipment and a mobile phone production system.

[0007] To solve the above-mentioned technical problems, this utility model provides a gasket assembly device for assembling gaskets on multiple button assembly areas of a product. The device includes: a carrying mechanism comprising a platform on which the product to be processed is placed; a gasket transfer mechanism disposed on one side of the platform, comprising multiple suction nozzles that can move the gaskets closer to / away from the multiple button assembly areas; and a moving avoidance mechanism disposed on the other side of the platform, comprising a pull plate assembly connected to the product and moving the product along a first direction. The pull plate assembly includes at least two first pull claws arranged along a second direction. Each first pull claw includes a bent portion and an extended portion. The bent portion extends toward the button assembly area of ​​the product, and the extended portion is connected to the extended end of the bent portion and extends along the second direction. Pins are connected to both ends of the extended portion, which can hook onto the pull ring of the product. A visual avoidance space is formed between two adjacent first pull claws to expose the button assembly area.

[0008] In one embodiment of the present invention, the moving avoidance mechanism includes a fixed bracket, a lifting platform, and a horizontal slide. The fixed bracket is supported on one side of the load-bearing mechanism, the lifting platform is slidably connected to the fixed bracket, the horizontal slide is slidably connected to the lifting platform, and the pull plate assembly is connected to the horizontal slide.

[0009] In one embodiment of this utility model, the fixed bracket is provided with a lifting module extending in the height direction, the lifting platform is slidably connected to the lifting module, the top of the lifting platform is provided with a transverse module extending in a first direction, and the horizontal slide is slidably connected to the transverse module.

[0010] In one embodiment of the present invention, the pull plate assembly includes an extension plate and a connecting plate. The extension plate is connected to the horizontal slide and extends toward the product to be processed. The connecting plate is disposed at the free end of the extension plate, and the first pull claw is disposed on the connecting plate.

[0011] In one embodiment of the present invention, the pull plate assembly further includes two second pull claws, which are arranged in a second direction outside the first pull claw. Each of the second pull claws is bent toward the button assembly area on the product. A pin is connected to the second pull claw, which can be hooked onto the pull ring of the product. The visual clearance space is formed between the first pull claw and the second pull claw.

[0012] In one embodiment of the present invention, the product is provided with a mute button assembly area, a first volume control button assembly area and a second volume control button assembly area, and two adjacent pins can be inserted into a pull ring so that the visual clearance space correspondingly exposes the mute button assembly area, the first volume control button assembly area and the second volume control button assembly area.

[0013] In one embodiment of the present invention, the loading mechanism includes a fixed stop and a movable stop, the fixed stop and the movable stop are respectively disposed on both sides of the platform in a first direction, the product to be processed is disposed between the fixed stop and the movable stop, the fixed stop is fixedly connected to the platform, and the movable stop can be moved along the first direction by the pull plate assembly.

[0014] In one embodiment of the present invention, at least one adjustment track is provided on the platform, the adjustment track is disposed on the edge of the platform and extends along a first direction, and the movable stop is slidably connected to the adjustment track.

[0015] In one embodiment of the present invention, the gasket transfer mechanism includes a mounting frame and an adjustment component. The mounting frame is connected to an external mobile device, and the adjustment component is disposed on the side of the mounting frame facing the receiving mechanism. A plurality of suction nozzles are respectively connected to the adjustment component and move in the horizontal and / or vertical directions through the adjustment component.

[0016] This utility model also provides a mobile phone production system, which includes the above-mentioned gasket assembly equipment.

[0017] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art: The gasket assembly equipment and mobile phone production system described in this utility model use a carrying mechanism to accommodate the product to be processed, and a gasket transfer mechanism to move the gasket to be assembled to the corresponding assembly area of ​​the product. Simultaneously, a moving avoidance mechanism pulls the product to avoid obstructing the movement of the gasket transfer mechanism. Based on the special structural design of the first pull claw, the operator can observe the relative positional relationship between the gasket and the assembly area in real time through the visual avoidance space, thereby achieving high-precision and high-quality gasket assembly. Compared with current conventional assembly technologies, this application has advantages such as flexibility, ease of operation, strong compatibility, easy observation, and high processing quality. Attached Figure Description

[0018] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0019] Figure 1This is a structural diagram of the product to be processed; Figure 2 This is a three-dimensional structural diagram of the gasket assembly equipment in a preferred embodiment of the present invention; Figure 3 yes Figure 2 A three-dimensional structural diagram of part of the gasket transfer mechanism in the gasket assembly equipment shown; Figure 4 yes Figure 2 A three-dimensional structural diagram of a portion of the pull plate assembly in the gasket assembly equipment shown.

[0020] Explanation of reference numerals in the accompanying drawings: 100, Product to be processed; 110, Mute button assembly area; 120, First volume control button assembly area; 130, Second volume control button assembly area; 140, Pull ring; 200, Gasket transfer mechanism; 210, Mounting bracket; 220, Adjustment component; 230, Suction nozzle; 300, Loading mechanism; 310, Platform; 311, Adjustment track; 320, Fixed stop; 330, Movable stop; 400. Moving obstacle avoidance mechanism; 410, fixed bracket; 411, lifting module; 420, lifting platform; 421, lateral movement module; 430, horizontal slide; 440, pull plate assembly; 441, pin; 442, extension plate; 443, connecting plate; 444, first pull claw; 4441, bending part; 4442, expansion part; 445, second pull claw; 446, visual obstacle avoidance space; X, first direction; Y, second direction; Z, third direction. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0022] Example 1:

[0023] This embodiment provides a gasket assembly device for assembling gaskets in mobile phones. It should be noted that... (See also...) Figure 1 As shown, the product to be processed 100 in this embodiment includes a mute button assembly area 110, a first volume control button assembly area 120 and a second volume control button assembly area 130 arranged sequentially at intervals along its length. Correspondingly, for the above three assembly areas, this application provides three pull rings 140 to facilitate the connection between the product to be processed and this equipment.

[0024] See Figure 2As shown, this embodiment includes a receiving mechanism 300, which includes a platform 310 on which the product to be processed 100 is placed; a gasket transfer mechanism 200, which is disposed on one side of the platform 310 and includes multiple suction nozzles 230, which can move the gaskets closer to / away from multiple button assembly areas; and a moving avoidance mechanism 400, which is disposed on the other side of the platform 310 and includes a pull plate assembly 440, which is connected to the product and moves the product along a first direction. The device includes at least two first pull claws 444 arranged along a second direction Y. Each first pull claw 444 includes a bent portion 4441 and an extension portion 4442. The bent portion 4441 extends toward the button assembly area of ​​the product. The extension portion 4442 is connected to the extended end of the bent portion 4441 and extends along the second direction Y. Each end of the extension portion 4442 is connected to a pin 441, which can be hooked onto the pull ring 140 of the product. A visual clearance space 446 is formed between two adjacent first pull claws 444 to expose the button assembly area.

[0025] It should be noted that, for ease of description, in this embodiment, the width direction of the mobile phone to be processed in the carrying mechanism 300 is defined as the first direction X, the length direction of the mobile phone to be processed in the carrying mechanism 300 is defined as the second direction Y, and the height direction of the device is defined as the third direction Z. The first direction X, the second direction Y, and the third direction Z are arranged perpendicularly to each other, and the first direction X and the second direction Y are located in the same plane.

[0026] The loading mechanism 300 is used to accommodate the product 100 to be processed, and also provides a layout design platform for the gasket transfer mechanism 200 and the moving avoidance mechanism 400. Specifically, the loading mechanism 300 includes a fixed baffle 320 and a movable baffle 330, which are respectively disposed on both sides of the platform 310 in the first direction X. The product 100 to be processed is disposed between the fixed baffle 320 and the movable baffle 330. The fixed baffle 320 is fixedly connected to the platform 310, and the movable baffle 330 can be moved along the first direction X by the pull plate assembly 440. Further, the platform 310 is provided with at least one adjusting rail 311, which is disposed on the edge of the platform 310 and extends along the first direction X. The movable baffle 330 is slidably connected to the adjusting rail 311. The fixed stop 320 can cooperate with the movable stop 330 to adapt to different models of products. At the same time, the fixed stop 320 and the movable stop 330 can also provide axial protection for the product 100 to be processed, thereby improving the stability of its processing.

[0027] See Figure 3 As shown, the gasket transfer mechanism 200 in this embodiment can move the gasket to the corresponding assembly area of ​​the product via a movable suction nozzle 230. Specifically, the gasket transfer mechanism in this embodiment includes a mounting frame 210 and an adjustment component 220. The mounting frame 210 is connected to an external mobile device, and the adjustment component 220 is disposed on the side of the mounting frame 210 facing the receiving mechanism 300. Multiple suction nozzles 230 are respectively connected to the adjustment component 220, and move horizontally and / or vertically via the adjustment component 220 to connect the gasket to its corresponding assembly area. In different embodiments, the specific number of suction nozzles 230 can be adaptively adjusted according to the actual button requirements of the product; this utility model does not impose specific limitations in this regard.

[0028] See Figure 2 and Figure 4 As shown, the moving avoidance mechanism 400 in this embodiment is used to move the product in the first direction X, thereby providing avoidance space for the operation of the gasket transfer mechanism 200. During this process, the gasket needs to be accurately aligned with the corresponding assembly area by the gasket transfer mechanism 200, so the movement process of the gasket needs to be precisely adjusted.

[0029] Specifically, the moving obstacle avoidance mechanism 400 in this embodiment includes a fixed bracket 410, a lifting platform 420, and a horizontal slide 430. The fixed bracket 410 is supported on one side of the load-bearing mechanism 300. The lifting platform 420 is slidably connected to the fixed bracket 410, and the horizontal slide 430 is slidably connected to the lifting platform 420. The pull plate assembly 440 is connected to the horizontal slide 430. Specifically, the fixed bracket 410 is provided with a lifting module 411 extending along the height direction. The lifting platform 420 is slidably connected to the lifting module 411. The top of the lifting platform 420 is provided with a transverse moving module 421 extending along a first direction X. The horizontal slide 430 is slidably connected to the transverse moving module 421. Based on this, the pull plate assembly 440 in this embodiment can achieve movement in both horizontal and vertical directions.

[0030] See Figure 4 As shown, the pull plate assembly 440 further includes an extension plate 442 and a connecting plate 443. The extension plate 442 is connected to the horizontal slide table 430 and extends toward the product 100 to be processed. The connecting plate 443 is disposed at the free end of the extension plate 442, and the first pull claw 444 is disposed on the connecting plate 443. The extension plate 442 extends the extension length of the pull plate assembly 440, and the connecting plate 443 is used to mount the first pull claw 444 and the second pull claw 445 to ensure that the first pull claw 444 and the second pull claw 445 can be stably hooked and connected to the product.

[0031] Specifically, this embodiment includes two first pull claws 444 and two second pull claws 445. The two first pull claws 444 are respectively disposed at both ends of the connecting plate 443 in the second direction Y, and the two first pull claws 444 are disposed between the two second pull claws 445. The pull plate assembly 440 also includes two second pull claws 445. The two second pull claws 445 are arranged outside the first pull claws 444 in the second direction Y. Each of the second pull claws 445 is bent toward the button assembly area on the product. A pin 441 is connected to the second pull claw 445. The pin 441 can be hooked onto the pull ring 140 of the product. The visual clearance space 446 is formed between the first pull claws 444 and the second pull claws 445. Specifically, any first pull claw 444 is connected to a pin 441, and any second pull claw 445 is connected to two pins 441. In the second direction Y, two adjacent pins 441 can be inserted into a pull ring 140 so that the visual clearance space 446 exposes the mute button assembly area 110, the first volume control button assembly area 120, and the second volume control button assembly area 130 respectively.

[0032] During the gasket assembly process, based on the extension design of the extension portion 4442 in the second direction Y, a visual clearance space 446 can be formed between the first pull claw 444 and the second pull claw 445, as well as between two adjacent second pull claws 445, for direct observation of the gasket position. Therefore, during actual processing, the operator can observe the relative position of the gasket to the assembly area in real time through the visual clearance space 446, thereby improving the docking accuracy and quality. In different embodiments, the number of first pull claws 444 and the number of pins 441 connected to any first pull claw 444 can be adaptively adjusted according to actual usage requirements; this utility model does not impose specific limitations in this regard.

[0033] Example 2:

[0034] This embodiment provides a mobile phone production system, which includes the gasket assembly equipment described in Embodiment 1.

[0035] In summary, the gasket assembly equipment and mobile phone production system described in this utility model utilize a carrying mechanism 300 to accommodate the product 100 to be processed, a gasket transfer mechanism 200 to move the gasket to be assembled to the corresponding assembly area of ​​the product, and a moving avoidance mechanism 400 to pull the product 100 to avoid the movement of the gasket transfer mechanism 200. Based on the special structural design of the first pull claw 444, the operator can observe the relative positional relationship between the gasket and the assembly area in real time through the visual avoidance space 446, thereby achieving high-precision and high-quality gasket assembly. Compared with current conventional assembly technologies, this application has advantages such as flexibility, ease of operation, strong compatibility, easy observation, and high processing quality.

[0036] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A gasket assembly device, characterized in that: For mounting spacers on multiple button mounting areas of a product, comprising: A loading mechanism, the loading mechanism including a platform, on which the product to be processed is placed; A gasket transfer mechanism is provided on one side of the platform and includes multiple suction nozzles. The suction nozzles can move the gaskets closer to / away from the multiple button assembly areas. A moving avoidance mechanism is disposed on the other side of the platform. It includes a pull plate assembly connected to the product and driving the product to move along a first direction. The pull plate assembly includes at least two first pull claws arranged along a second direction. Each first pull claw includes a bent portion and an extended portion. The bent portion extends toward the button assembly area of ​​the product. The extended portion is connected to the extended end of the bent portion and extends along the second direction. Pins are respectively connected to both ends of the extended portion. The pins can hook onto the pull ring of the product. A visual avoidance space is formed between two adjacent first pull claws to expose the button assembly area.

2. The gasket assembly equipment according to claim 1, characterized in that: The moving obstacle avoidance mechanism includes a fixed bracket, a lifting platform, and a horizontal slide. The fixed bracket is supported on one side of the load-bearing mechanism, the lifting platform is slidably connected to the fixed bracket, the horizontal slide is slidably connected to the lifting platform, and the pull plate assembly is connected to the horizontal slide.

3. The gasket assembly equipment according to claim 2, characterized in that: The fixed bracket is provided with a lifting module extending along the height direction, the lifting platform is slidably connected to the lifting module, the top of the lifting platform is provided with a transverse module extending along a first direction, and the horizontal slide is slidably connected to the transverse module.

4. The gasket assembly equipment according to claim 2, characterized in that: The pull plate assembly includes an extension plate and a connecting plate. The extension plate is connected to the horizontal slide table and extends toward the product to be processed. The connecting plate is disposed at the free end of the extension plate, and the first pull claw is disposed on the connecting plate.

5. The gasket assembly equipment according to claim 1, characterized in that: The pull plate assembly also includes two second pull claws, which are arranged in a second direction outside the first pull claw. Each of the second pull claws is bent toward the button assembly area on the product. A pin is connected to the second pull claw, which can be hooked onto the pull ring of the product. The visual clearance space is formed between the first pull claw and the second pull claw.

6. The gasket assembly equipment according to claim 5, characterized in that: The product is provided with a mute button assembly area, a first volume control button assembly area and a second volume control button assembly area. Two adjacent pins can be inserted into a pull ring so that the visual clearance space exposes the mute button assembly area, the first volume control button assembly area and the second volume control button assembly area respectively.

7. The gasket assembly equipment according to claim 1, characterized in that: The loading mechanism includes a fixed stop and a movable stop, which are respectively disposed on both sides of the platform in a first direction. The product to be processed is disposed between the fixed stop and the movable stop. The fixed stop is fixed to the platform, and the movable stop can be moved along the first direction by the pull plate assembly.

8. The gasket assembly equipment according to claim 7, characterized in that: The platform is provided with at least one adjustment track, which is located at the edge of the platform and extends along a first direction. The movable guard is slidably connected to the adjustment track.

9. The gasket assembly equipment according to claim 1, characterized in that: The gasket transfer mechanism includes a mounting frame and an adjustment assembly. The mounting frame is connected to an external mobile device, and the adjustment assembly is located on the side of the mounting frame facing the receiving mechanism. A plurality of suction nozzles are respectively connected to the adjustment assembly and move in the horizontal and / or vertical directions through the adjustment assembly.

10. A mobile phone production system, characterized in that: Includes the gasket assembly equipment according to any one of claims 1 to 9.

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