A guide mechanism for polyurethane sponge forming and cutting
By introducing through holes and adsorption components into the polyurethane foam cutting guide mechanism, the problems of foam limiting damage and low waste cleaning efficiency are solved, achieving efficient and non-destructive cutting and automatic waste collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGYANG CHAOGANG SOLAR ENERGY EQUIP CO LTD
- Filing Date
- 2025-09-05
- Publication Date
- 2026-07-24
AI Technical Summary
Existing guiding mechanisms for molding and cutting polyurethane foam are prone to damaging the foam during the limiting process, affecting its appearance and having low efficiency in cleaning up waste.
The design incorporates through-holes and adsorption components. The adsorption components position and adsorb the sponge, while the drive motor and bevel gear set enable automatic adsorption and collection of waste materials, reducing the number of manual cleaning operations.
It improves the aesthetics and cutting precision of the sponge, reduces sponge damage, and increases cutting efficiency and waste removal efficiency.
Smart Images

Figure CN224544718U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting equipment technology, specifically a guide mechanism for cutting polyurethane foam molding. Background Technology
[0002] The cutting guide mechanism is a core auxiliary component of cutting equipment (such as metal cutting machines, laser cutting machines, plasma cutting machines, stone cutting machines, etc.). Its core function is to precisely constrain and guide the movement trajectory of the cutting tool (such as saw blade, cutting head, laser beam) or the workpiece to be cut through mechanical structure or auxiliary system, so as to ensure that the cutting action is carried out stably and controllably along the preset path, thereby improving cutting accuracy, efficiency and cut quality.
[0003] The guide mechanism for polyurethane foam molding and cutting is an auxiliary device specially designed for the characteristics of polyurethane foam such as softness, easy deformation and low density. Its core function is to accurately control the position and posture of the foam during the cutting process through mechanical constraints, physical adsorption or process optimization, so as to solve problems such as low cutting accuracy and uneven cut caused by material deformation.
[0004] Existing guide mechanisms for molding and cutting polyurethane foam often involve inserting the foam into a pin when the material is placed on the worktable, so that the pin limits the foam. Then, the cutting component is used to cut the foam. Although the foam has some gaps, the pin can still damage the internal structure of the foam when it is a high-density foam, which also affects the appearance of the foam. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a guiding mechanism for molding and cutting polyurethane foam, so as to solve the technical problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a guide mechanism for molding and cutting polyurethane sponge, including a support base, a connecting rod installed on the top of the support base, and a worktable placed on the top of the connecting rod. The inner wall of the worktable is provided with multiple sets of through holes, and a second adsorption component is provided at the bottom of the through holes. A drive motor is provided at one end of the second adsorption component, and a first adsorption component is installed at the other end of the drive motor. A cutting component is provided at the top of the through holes.
[0007] By adopting the above technical solution, through the setting of through holes and the second adsorption component, the inner wall of the workbench is provided with multiple sets of through holes, and the second adsorption component is set at the bottom of the through holes. The second adsorption component adsorbs the sponge at the top of the through hole, positions the sponge, and does not damage the sponge, effectively improving the aesthetics of the sponge. Through the setting of the first adsorption component, the first adsorption component is located at one end of the cutting component and the first adsorption component is converted by the bevel gear set and the drive motor, thereby adsorbing the waste on the surface of the workbench, reducing the number of times the workers clean the sponge waste, and thus improving the working efficiency of the device.
[0008] The present invention is further configured such that a slide rod is provided on the outer wall of the cutting component, and the slide rod is movably connected to the cutting component.
[0009] Preferably, the slide bar limits the position of the cutting component, making it easier for the cutting component to cut the sponge from multiple angles.
[0010] The present invention is further configured such that limiting blocks are provided around the support base, and the limiting blocks are L-shaped.
[0011] Preferably, the setting of the limiting block effectively improves the stability of the support base and reduces the overall shaking of the device.
[0012] The present invention is further configured such that fixing blocks are sleeved at both ends of the connecting rod, and the fixing blocks are bolted to the support base.
[0013] Preferably, the position of the connecting rod is limited to effectively control the position of the worktable.
[0014] The present invention is further configured such that the outer wall of the first adsorption component is provided with a discharge port, and the discharge port discharges waste material.
[0015] Preferably, the first adsorption component collects waste from the outer wall of the workbench and discharges the waste from the outlet, thereby improving the working efficiency of the device.
[0016] The present invention is further configured such that there are two sets of connecting rods, and the outer wall of the connecting rods is fitted with a worktable.
[0017] Preferably, the connecting rod fixes and supports the position of the worktable, reducing the shaking of the worktable itself.
[0018] The present invention is further configured such that a first adsorption component is provided at one end of the workbench, and the first adsorption component is movably connected to the top of the support base.
[0019] Preferably, the number of times workers need to clean up the sponge waste is reduced, thereby improving the working efficiency of the device.
[0020] The present invention is further configured such that the drive motor is a dual-head motor, and the output end of the drive motor is provided with a bevel gear set and a second adsorption component.
[0021] As a preferred option, this effectively solves the problem of energy waste and reduces the cost of the equipment.
[0022] The present invention is further configured such that one end of the drive motor is provided with a bevel gear set, and the bevel gear set is arranged opposite to the second adsorption component, and the bevel gear set drives the fan inside the first adsorption component to rotate through the rotating rod.
[0023] Preferably, the first adsorption component and the second adsorption component operate synchronously to improve the working efficiency of the device.
[0024] In summary, the present invention has the following main advantages:
[0025] 1. This utility model, through the setting of through holes and a second adsorption component, provides multiple sets of through holes on the inner wall of the workbench, and a second adsorption component is set at the bottom of the through holes. The second adsorption component adsorbs the sponge at the top of the through holes, positions the sponge, and does not damage the sponge, effectively improving the aesthetics of the sponge.
[0026] 2. This utility model, through the setting of the first adsorption component, is located at one end of the cutting component and the first adsorption component converts the material through a bevel gear set and a drive motor, thereby adsorbing the waste material on the surface of the workbench, reducing the number of times the staff cleans the sponge waste, and thus improving the working efficiency of the device. Attached Figure Description
[0027] Figure 1 This is a top view of the present invention;
[0028] Figure 2 This is a front view of the present invention;
[0029] Figure 3 This is a bottom view of the present invention;
[0030] Figure 4 This is a three-dimensional top view of the present invention;
[0031] Figure 5 For the present utility model Figure 2 Enlarged view of point A in the middle.
[0032] Explanation of reference numerals in the attached figures:
[0033] 1. Support base; 2. Connecting rod; 3. Worktable; 4. Through hole; 5. Cutting assembly; 6. Slide rod; 7. First adsorption assembly; 8. Bevel gear set; 9. Drive motor; 10. Second adsorption assembly; 11. Discharge port; 12. Limiting block; 13. Fixing block. Detailed Implementation
[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0035] The embodiments of this utility model will be described below based on its overall structure.
[0036] First embodiment:
[0037] Please see Figures 1-5 The device includes a support base 1, a connecting rod 2 mounted on the top of the support base 1, and a workbench 3 placed on the top of the connecting rod 2. The inner wall of the workbench 3 has multiple sets of through holes 4, and a second adsorption component 10 is located at the bottom of each through hole 4. One end of the second adsorption component 10 is equipped with a drive motor 9, and the other end of the drive motor 9 is equipped with a first adsorption component 7. A cutting component 5 is located at the top of each through hole 4. Through the through holes 4 and the second adsorption component 10, the inner wall of the workbench 3 has multiple sets of through holes 4, and the bottom of each through hole 4 is equipped with the second adsorption component 10. The second adsorption component 10 adsorbs and positions the sponge at the top of the through hole 4 without damaging it, effectively improving the sponge's appearance. The first adsorption component 7 is located at one end of the cutting component 5 and is converted by a bevel gear set 8 and a drive motor 9, thereby adsorbing waste materials on the surface of the workbench 3, reducing the number of times workers need to clean the waste sponge, and thus improving the device's working efficiency.
[0038] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-4 The outer wall of the cutting component 5 is provided with a slide rod 6, and the slide rod 6 is movably connected to the cutting component 5. The slide rod 6 limits the position of the cutting component 5, so that the cutting component 5 can cut the sponge from multiple angles.
[0039] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-4 Limiting blocks 12 are provided around the support base 1, and the limiting blocks 12 are L-shaped. The setting of the limiting blocks 12 effectively improves the stability of the support base 1 and reduces the shaking of the entire device.
[0040] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-4The two ends of the connecting rod 2 are fitted with fixing blocks 13, and the fixing blocks 13 are bolted to the support base 1 to limit the position of the connecting rod 2 and effectively control the position of the workbench 3.
[0041] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-4 The outer wall of the first adsorption component 7 is provided with a discharge port 11, and the discharge port 11 discharges waste. The first adsorption component 7 collects waste from the outer wall of the workbench 3 and discharges waste through the discharge port 11, thereby improving the working efficiency of the device.
[0042] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-5 There are two sets of connecting rods 2, and the outer wall of the connecting rods 2 is fitted with a worktable 3. The connecting rods 2 fix and support the position of the worktable 3, reducing the shaking of the worktable 3 itself.
[0043] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-5 The workbench 3 is equipped with a first adsorption component 7 at one end, and the first adsorption component 7 is movably connected to the top of the support base 1, which reduces the number of times the staff cleans the sponge waste, thereby improving the working efficiency of the device.
[0044] Second embodiment:
[0045] Please see Figure 5 The difference between Embodiment 2 and Embodiment 1 is that, while retaining the features of Embodiment 1, the drive motor 9 is a dual-head motor. The drive motor 9 provides power transmission to the second adsorption component 10 and drives the bevel gear set 8 to rotate, while also providing rotational power to the first adsorption component 7. This effectively solves the problem of energy waste and reduces the cost of the device. Furthermore, it enables the first adsorption component 7 and the second adsorption component 10 to operate synchronously.
[0046] In practical operation, this utility model is as follows:
[0047] When it is necessary to cut the sponge, first place the sponge on top of the through hole 4, then drive the control button to start the drive motor 9, so that the drive motor 9 drives the second adsorption component 10 to adsorb the sponge and limit the position of the sponge. Then start the slide bar 6 to guide the sponge to cut, which effectively improves the working efficiency of the equipment.
[0048] Furthermore, during the cutting process, the drive motor 9 drives the fan inside the first adsorption component 7 to rotate through the bevel gear set 8, so that the first adsorption component 7 adsorbs the waste around the sponge, effectively improving the cleanliness of the outer wall of the device and collecting the waste in a unified manner, which facilitates the recycling and reuse of the sponge.
[0049] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A guide mechanism for molding and cutting polyurethane foam, comprising a support base (1), characterized in that: A connecting rod (2) is installed on the top of the support base (1), and a workbench (3) is placed on the top of the connecting rod (2). The inner wall of the workbench (3) is provided with multiple sets of through holes (4), and a second adsorption component (10) is provided at the bottom of the through hole (4). A drive motor (9) is provided at one end of the second adsorption component (10), and a first adsorption component (7) is installed at the other end of the drive motor (9). A cutting component (5) is provided at the top of the through hole (4).
2. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: The outer wall of the cutting assembly (5) is provided with a slide rod (6), and the slide rod (6) is movably connected to the cutting assembly (5).
3. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: The support base (1) is provided with limit blocks (12) around its perimeter, and the limit blocks (12) are L-shaped.
4. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: The two ends of the connecting rod (2) are fitted with fixing blocks (13), and the fixing blocks (13) are bolted to the support base (1).
5. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: The outer wall of the first adsorption component (7) is provided with a discharge port (11), and the discharge port (11) discharges waste.
6. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: The number of connecting rods (2) is two sets, and the outer wall of the connecting rods (2) is fitted with a worktable (3).
7. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: One end of the workbench (3) is provided with a first adsorption component (7), and the first adsorption component (7) is movably connected to the top of the support base (1).
8. The guiding mechanism for molding and cutting polyurethane foam according to claim 1, characterized in that: The drive motor (9) is a dual-head motor, and the output end of the drive motor (9) is provided with a bevel gear set (8) and a second adsorption component (10).
9. The guiding mechanism for molding and cutting polyurethane sponge according to claim 8, characterized in that: One end of the drive motor (9) is provided with a bevel gear set (8), and the bevel gear set (8) is arranged opposite to the second adsorption component (10). The bevel gear set (8) drives the fan inside the first adsorption component (7) to rotate through the rotating rod.