A roll storage mechanism applied to knitted fabric processing

Abstract

The utility model discloses a kind of roll storage mechanisms applied to knitted fabric processing, including conveying device, storage device and knitted roll, conveying device includes roll frame, first link frame, conveying table and transport car, first link frame is set between roll frame and conveying table, conveying table end is equipped with second link frame, transport car is set in second link frame end, storage device includes storage frame and first slide rail, first slide rail is set in storage frame middle, lifting cylinder and placing mechanism are equipped on transport car.The utility model passes through roll and is rolled to conveying table through first link frame and is conveyed to end again through conveying table and falls on transport car through second link frame, transport car is slid along first slide rail and is adjusted left and right position again through second slide rail, then fixed platform is lifted upwards by lifting cylinder, then gear disc drives sector block swing, rotatable cylindrical seat swings to one side, places roll to the placing groove of storage frame, complete automatic storage, and the automation level is high.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and more specifically to a roller storage mechanism applied to the processing of knitted fabrics. Background Technology

[0002] Currently, textile fabrics are typically stored wound on rollers after production. Due to the simultaneous batch production of multiple textile machines, the collection of these rollers is very frequent. Existing roller collection methods usually involve manual operation: after the rollers are wound, workers manually transport and place them on storage racks. This manual method is very time-consuming and labor-intensive, with high worker workload and low efficiency, failing to meet the needs of intelligent production. Automated transfer equipment is required to complete this task. To address this, the inventors propose a roller storage mechanism for knitted fabric processing. This mechanism uses a conveyor belt and automated transport vehicle to automate the collection of rollers, placing the collected rollers onto storage racks. The entire process requires no manual intervention and boasts a high level of automation.

[0003] To automate the transport of knitting rollers, improve transport efficiency, and reduce labor intensity, Chinese Patent (Authorization Announcement No.: CN208732059U) discloses a textile roller transport device. This utility model includes a mounting plate, a motor on one side of which is connected to one end of a screw, and a mounting block on the other side. The other end of the screw passes through the middle of the mounting plate and the mounting block and connects to one end of a connecting plate. A connecting post is located at the other end of the connecting plate, connecting it to one end of a second connecting plate via the connecting post. A groove is provided at the top of the mounting plate, with an opening in the middle. A sliding plate, adapted to the groove, is located at the top of the groove. Symmetrical connecting blocks are located at the bottom of the sliding plates, and connecting posts are positioned between the connecting blocks. The other end of the second connecting plate is connected to the middle of the second connecting post. Several transmission structures are located at the top of the sliding plates. This utility model can automate the transport of textile rollers and has good practicality.

[0004] This solution still has some shortcomings in application. Since knitting rollers are usually placed on storage racks, the roller conveying equipment needs to not only be able to transport the rollers but also place them in designated positions on the storage racks to automate the conveying process. Otherwise, manual placement of the rollers on the storage racks is required, which is very time-consuming and labor-intensive. Furthermore, the rollers, after being collected, have a cylindrical structure and are prone to rolling or falling off during handling, causing safety accidents. Therefore, fully automated operation is necessary to improve work efficiency and safety. Thus, the structure of the roller conveying and storage equipment needs to be improved to overcome the aforementioned limitations, making it more suitable for the requirements and enabling automated conveying and storage to help enterprises improve production efficiency. Utility Model Content

[0005] This utility model discloses a roller storage mechanism for knitted fabric processing, the main purpose of which is to overcome the above-mentioned deficiencies and shortcomings of the prior art.

[0006] The technical solution adopted in this utility model is as follows:

[0007] A roller storage mechanism for knitted fabric processing includes a conveying device, a storage device, and a knitting roller. The conveying device includes a roller frame, a first connecting frame, a conveyor table, and a transport vehicle. The first connecting frame is disposed between the roller frame and the conveyor table. The conveyor table has a "T"-shaped structure and is equipped with drive rollers. A second connecting frame is provided at the end of the conveyor table. The transport vehicle is disposed at the end of the second connecting frame. The storage device includes a storage frame and a first slide rail. The first slide rail is disposed in the middle of the storage frame. The transport vehicle can slide along the first slide rail. The transport vehicle is equipped with a lifting cylinder and a placement mechanism, and the knitting roller can be placed onto the storage frame through the lifting cylinder and the placement mechanism.

[0008] Furthermore, the first connecting frame is inclined with the left side lower than the right side, and the left end of the first connecting frame is higher than the side of the conveyor platform. A baffle is provided on one side of the conveyor platform.

[0009] Furthermore, the second connecting frame is equipped with several connecting pipes that are inclined from left to right.

[0010] Furthermore, the transport vehicle is equipped with a base, the bottom of which has a second slide rail. Three lifting cylinders are mounted on the second slide rail, and the lifting cylinders can slide left and right along the second slide rail. The top of the lifting cylinders has a fixed platform, the upper part of which has an inverted cylindrical structure. The inverted cylindrical structure has a rotatable cylindrical seat inside. The placement mechanism is fixed on the rotatable cylindrical seat. The placement mechanism has three semi-cylindrical structures, and the placement mechanism and the connecting pipe are arranged in a staggered and intersecting manner.

[0011] Furthermore, the rotatable cylindrical base is equipped with sector-shaped blocks at both ends, each sector-shaped block having a first gear. A gear disk is correspondingly provided below the sector-shaped blocks, and the gear disk has a second gear. The second gear is suitable for meshing with the first gear, and the rotatable cylindrical base can swing left and right along the fixed platform.

[0012] Furthermore, a first drive motor is installed at the end of both the first and second slide rails, and a second drive motor is provided on one side of the gear disk, which drives the gear disk to rotate left and right.

[0013] Furthermore, each of the storage racks is provided with a placement slot, which is a semi-cylindrical structure with gaps between them, and the gaps are corresponding to the placement mechanism.

[0014] As can be seen from the above description of this utility model, compared with the prior art, the advantages of this utility model are as follows:

[0015] This invention firstly establishes a first connecting frame between the roller frame and the conveyor table. After the rollers are collected, they detach from the roller frame and roll onto the conveyor table via the first connecting frame. They are then conveyed towards the center via the conveyor table's drive rollers, and finally to the end of the "T"-shaped structure. A second connecting frame then lowers the rollers onto the transport vehicle. This arrangement achieves automated roller transport, enabling rapid transport of multiple rollers. The ingenious structural design results in high conveyor belt efficiency. Next, the transport vehicle slides along the first slide rail to a designated position, adjusts its left and right positions via the second slide rail, and then uses a lifting cylinder to raise the fixed platform upwards. The roller is lifted to its final position, and then the gear disk drives the sector block to swing, causing the rotatable cylindrical seat to swing to one side, placing the roller into the placement slot on the storage rack, thus completing the automatic storage of the roller. The design is ingenious, highly practical, requires no manual intervention, and is highly safe. Finally, after placement, the transport vehicle returns to its original position to prepare for the next transport. This setup enables automated batch transport and storage of rollers, and can achieve multi-layer storage, making it very practical. This utility model has a novel structure and ingenious design, enabling automated movement and storage of rollers. It has a high level of intelligence and high efficiency, making it suitable for widespread application. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a side view of the roller frame, the first connecting frame, and the conveyor table of this utility model.

[0018] Figure 3 This is a front view structural diagram of the transport vehicle of this utility model.

[0019] Figure 4 This is a structural schematic diagram of the fixed platform of this utility model.

[0020] Figure 5 This is a side view of the storage rack of this utility model. Detailed Implementation

[0021] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0022] like Figures 1 to 5As shown, a roller storage mechanism for knitted fabric processing includes a conveying device 1, a storage device 2, and a knitting roller 3. The conveying device 1 includes a roller frame 4, a first connecting frame 5, a conveyor table 6, and a conveying cart 7. The first connecting frame 5 is disposed between the roller frame 4 and the conveyor table 6. The conveyor table 6 has a "T"-shaped structure and is equipped with drive rollers 61. A second connecting frame 8 is provided at the end of the conveyor table 6. The conveying cart 7 is disposed at the end of the second connecting frame 8. The storage device 2 includes a storage frame 21 and a first slide rail 22. The first slide rail 22 is disposed in the middle of the storage frame 21. The conveying cart 7 can slide along the first slide rail 22. The conveying cart 7 is provided with a lifting cylinder 9 and a placement mechanism 10, and the knitting roller 3 can be placed onto the storage frame 21 through the lifting cylinder 9 and the placement mechanism 10.

[0023] Furthermore, the first connecting frame 5 is inclined with the left side lower than the right side, and the left end of the first connecting frame 5 is higher than the side of the conveyor table 6. A baffle 62 is provided on one side of the conveyor table 6.

[0024] Furthermore, the second connecting frame 8 is provided with several connecting pipes 81 that are inclined from left to right.

[0025] Furthermore, the transport vehicle 7 is equipped with a base 71, and a second slide rail 72 is provided at the bottom of the base 71. Three lifting cylinders 9 are mounted on the second slide rail 72. The lifting cylinders 9 can slide left and right along the second slide rail 72. A fixed platform 74 is provided on the top of the lifting cylinder 9. The upper part of the fixed platform 74 is an inverted cylindrical structure 75. A rotatable cylindrical seat 76 is built into the inverted cylindrical structure 75. The placement mechanism 10 is fixed on the rotatable cylindrical seat 76. The placement mechanism 10 has three semi-cylindrical structures. The placement mechanism 10 and the connecting pipe 81 are staggered and intersected.

[0026] Furthermore, the rotatable cylindrical base 76 is provided with sector blocks 78 at both ends, each sector block 78 is provided with a first gear 79, and a gear disk 80 is provided below the sector block 79, which is provided with a second gear 82. The second gear 82 is suitable for meshing with the first gear 79, and the rotatable cylindrical base 76 can swing left and right along the fixed platform 74.

[0027] Furthermore, a first drive motor 11 is installed at the end of both the first slide rail 22 and the second slide rail 72, and a second drive motor 12 is provided on one side of the gear disk 80, which drives the gear disk 80 to rotate left and right.

[0028] Furthermore, each of the storage racks 21 is provided with a placement slot 23, which is a semi-cylindrical structure with a gap 24 between them, and the gap 24 is provided corresponding to the placement mechanism 10.

[0029] Example: First, after the knitted fabric is produced, the knitting roller 3 is wound into a roll and placed onto the roller frame 4. After winding, the knitting roller 3 is placed from the roller frame 4 onto the first connecting frame 5. Since the first connecting frame 5 is set with the left side lower than the right side, the knitting roller 3 rolls off the roller frame 4 onto the conveyor table 6. Then, the knitting roller 3 is conveyed towards the center by the transmission roller 61 on the conveyor table 6 and from one side of the "T"-shaped structure to the end of the conveyor table 6, where it rolls through the second connecting frame 8 onto the semi-cylindrical placement seat 77 on the transport vehicle 7. Then, the transport vehicle 7 moves along the first connecting frame 8... A slide rail 22 slides towards the storage rack 21 and stops after sliding to the designated position. Finally, the lifting cylinder 9 slides left and right along the second slide rail 72 to adjust the position. After adjustment, it pushes the semi-cylindrical placement seat 77 upward to the designated position. Then, the second drive motor 12 is started to drive the gear disk 80 to rotate, which drives the rotatable cylindrical seat 76 to swing. The rotatable cylindrical seat 76 rotates to make the top semi-cylindrical placement seat 77 swing to one side, tilting the knitting roller 3 into the placement slot 23 on the storage rack 21, thus completing the automated transportation and storage of the knitting roller 3.

[0030] As can be seen from the above description of this utility model, compared with the prior art, the advantages of this utility model are as follows:

[0031] This invention firstly establishes a first connecting frame between the roller frame and the conveyor table. After the rollers are collected, they detach from the roller frame and roll onto the conveyor table via the first connecting frame. They are then conveyed towards the center via the conveyor table's drive rollers, and finally to the end of the "T"-shaped structure. A second connecting frame then lowers the rollers onto the transport vehicle. This arrangement achieves automated roller transport, enabling rapid transport of multiple rollers. The ingenious structural design results in high conveyor belt efficiency. Next, the transport vehicle slides along the first slide rail to a designated position, adjusts its left and right positions via the second slide rail, and then uses a lifting cylinder to raise the fixed platform upwards. The roller is lifted to its final position, and then the gear disk drives the sector block to swing, causing the rotatable cylindrical seat to swing to one side, placing the roller into the placement slot on the storage rack, thus completing the automatic storage of the roller. The design is ingenious, highly practical, requires no manual intervention, and is highly safe. Finally, after placement, the transport vehicle returns to its original position to prepare for the next transport. This setup enables automated batch transport and storage of rollers, and can achieve multi-layer storage, making it very practical. This utility model has a novel structure and ingenious design, enabling automated movement and storage of rollers. It has a high level of intelligence and high efficiency, making it suitable for widespread application.

[0032] The above are merely specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial improvements made to this utility model using this concept should be considered as infringing on the protection scope of this utility model.

Claims

1. A roller storage mechanism for knitted fabric processing, characterized in that: The device includes a conveying device, a storage device, and a knitting roller. The conveying device includes a roller frame, a first connecting frame, a conveyor table, and a conveying trolley. The first connecting frame is disposed between the roller frame and the conveyor table. The conveyor table has a "T"-shaped structure and is equipped with drive rollers. A second connecting frame is provided at the end of the conveyor table. The conveying trolley is disposed at the end of the second connecting frame. The storage device includes a storage rack and a first slide rail. The first slide rail is disposed in the middle of the storage rack. The conveying trolley can slide along the first slide rail. The conveying trolley is equipped with a lifting cylinder and a placement mechanism, and the knitting roller can be placed onto the storage rack through the lifting cylinder and the placement mechanism.

2. The roller storage mechanism for knitted fabric processing according to claim 1, characterized in that: The first connecting frame is inclined with the left side lower than the right side, and the left end of the first connecting frame is higher than the side of the conveyor table. A baffle is provided on one side of the conveyor table.

3. The roller storage mechanism for knitted fabric processing according to claim 1, characterized in that: The second connecting frame is equipped with several connecting pipes that are inclined from left to right.

4. The roller storage mechanism for knitted fabric processing according to claim 3, characterized in that: The transport vehicle is equipped with a base, and a second slide rail is provided at the bottom of the base. Three lifting cylinders are mounted on the second slide rail. The lifting cylinders can slide left and right along the second slide rail. A fixed platform is provided on the top of the lifting cylinder. The upper part of the fixed platform is an inverted cylindrical structure. A rotatable cylindrical seat is built into the inverted cylindrical structure. The placement mechanism is fixed on the rotatable cylindrical seat. The placement mechanism has three semi-cylindrical structures. The placement mechanism and the connecting pipe are arranged in a staggered and intersecting manner.

5. A roller storage mechanism for knitted fabric processing according to claim 4, characterized in that: The rotatable cylindrical base is equipped with sector-shaped blocks at both ends. Each sector-shaped block has a first gear, and a gear disk is correspondingly provided below the sector-shaped blocks. The gear disk has a second gear, which meshes with the first gear. The rotatable cylindrical base can swing left and right along the fixed platform.

6. A roller storage mechanism for knitted fabric processing according to claim 5, characterized in that: The first slide rail and the second slide rail are each equipped with a first drive motor at their ends, and a second drive motor is provided on one side of the gear disk, which drives the gear disk to rotate left and right.

7. The roller storage mechanism for knitted fabric processing according to claim 1, characterized in that: Each storage rack is provided with a placement slot, which is a semi-cylindrical structure with gaps between them, and the gaps are corresponding to the placement mechanism.

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