A carousel conveyor for processing microwave circulators

Abstract

The utility model relates to microwave device manufacturing technical field especially relates to a carousel type conveying device of microwave circulator processing, the utility model provides a carousel type conveying device of microwave circulator processing, including base, carousel, first motor, mounting block and placing block etc., the carousel is rotatably connected with the upper portion of base, the first motor is installed in the inside of base, and the first motor output shaft is fixedly connected with the carousel through the shaft coupling, and the upper portion of carousel is provided with a plurality of installation grooves, and the inside of each installation groove is clamped with the mounting block, and each mounting block top is fixedly connected with the placing block. The setting has the pulling lever of mounting block both sides and drives the clamping block to retract inwards, overcomes the spring elasticity and slides into the inside of mounting block, realizes the quick folding and release of clamping block, through the hole groove cooperation of the butt joint plate of clamping block and the installation groove both sides on the carousel, realizes the accurate positioning and reliable locking of station, when the pulling lever loosens, the spring resets and pushes the clamping block and pops out and is clamped into butt joint plate hole groove, and the installation is completed.

Description

Technical Field

[0001] This utility model relates to the field of microwave device manufacturing technology, and in particular to a rotary conveyor device for processing microwave circulators. Background Technology

[0002] In microwave communication, radar, and radio frequency systems, microwave circulators, as key passive components, are widely used in signal isolation, power distribution, and transmitter protection. With the development of high-frequency, high-speed communication technologies, the requirements for production efficiency, assembly precision, and consistency of microwave circulators are increasingly stringent. The automated manufacturing process of circulators typically involves multiple steps, such as ferrite and magnet assembly, shell welding, frequency tuning, and performance testing, requiring an efficient and precise transport system to ensure orderly flow between each workstation.

[0003] When existing rotary conveyor systems are used for microwave circulator processing, each station typically adopts a fixed structure design, which is highly integrated with the rotary body and lacks modular and standardized interfaces. This makes disassembly and replacement extremely inconvenient. At the same time, due to the differences in size, structure and process flow between different models of microwave circulators, fixed stations are difficult to adapt to new product types quickly. When changing product lines, the entire conveyor system needs to be redesigned or extensively modified, resulting in long changeover cycles, complex debugging, and poor production flexibility.

[0004] Therefore, this utility model provides a rotary conveyor for microwave circulator processing, solving the above-mentioned technical problems. Utility Model Content

[0005] In order to overcome the shortcomings of existing rotary conveyor devices used in microwave circulator processing, which typically employ a fixed structure design for each processing station, have a high degree of integration with the rotary table, and are extremely inconvenient to disassemble and replace, this utility model provides a rotary conveyor device for microwave circulator processing.

[0006] The technical solution of this utility model is: a turntable conveying device for microwave circulator processing, comprising a base, a turntable, a first motor, a mounting block, a placement block, springs, locking blocks, docking plates, and a lever. The turntable is rotatably connected to the upper part of the base, and the first motor is installed inside the base. The output shaft of the first motor is fixedly connected to the turntable through a coupling. Multiple mounting slots are opened on the upper part of the turntable, and a mounting block is locked inside each mounting slot. A placement block is fixedly connected to the top of each mounting block. Two springs are connected to the left and right sides inside each mounting block, and locking blocks are locked on the left and right sides of each mounting block. Each pair of adjacent springs is fixedly connected to the locking blocks at corresponding positions. Multiple docking plates are fixedly connected to the bottom of the turntable, and a lever is fixedly connected to the bottom of each locking block. The lever is slidably connected to the mounting block, and each locking block is locked and engaged with the docking plate at corresponding positions.

[0007] Optionally, it also includes mounting plates, bidirectional lead screws, guide rods, second motors, and limiting plates. Each placement block is symmetrically and fixedly connected to mounting plates on both the front and rear sides. The corresponding mounting plates on the front and rear sides of the left side are rotatably connected to bidirectional lead screws. The corresponding mounting plates on the front and rear sides of the right side are fixedly connected to guide rods. A second motor is installed on one side of each mounting plate connected to the bidirectional lead screw. The output shaft of each second motor is fixedly connected to the corresponding bidirectional lead screw via a coupling. Two limiting plates are slidably connected to the top of each placement block. Each limiting plate is threadedly engaged with the corresponding bidirectional lead screw. Each limiting plate is slidably connected to the corresponding guide rod.

[0008] Optionally, it also includes protective pads, with the protective pads glued to the side of each limiting plate that is close to each other.

[0009] Optionally, it also includes a sponge pad, with a sponge pad glued to the outside of each lever.

[0010] Optionally, each protective pad is made of synthetic rubber.

[0011] Optionally, each sponge pad is made of silicone.

[0012] The beneficial effects of this utility model are as follows: 1. By setting the actuating rods on both sides of the mounting block, the locking block is driven to retract inward, overcoming the spring force and sliding into the mounting block, thus realizing the rapid retraction and release of the locking block; by the locking block cooperating with the holes and slots of the docking plates on both sides of the mounting slot on the turntable, the precise positioning and reliable locking of the workstation are realized; when the actuating rod is released, the spring resets and pushes the locking block to automatically pop out and lock into the holes and slots of the docking plate, thus completing the installation; when disassembling, the actuating rod can be moved again to make the locking block disengage from the holes and slots, and the placement block can be taken out vertically. This structure realizes the rapid installation and disassembly and precise positioning of the placement block, thus improving the replacement efficiency.

[0013] 2. By using a bidirectional lead screw for synchronous transmission and a guide rod for guidance, the clamping force is ensured to be uniform and the positioning accurate, avoiding workpiece displacement or damage. The protective pad effectively protects the surface of precision components such as microwave circulators from scratches, improving the processing yield. The entire clamping process is easy to operate, and it achieves rapid adaptive fixing of workpieces of different sizes, significantly improving work efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is an exploded view of the base and turntable of this utility model.

[0016] Figure 3 This is an exploded view of the turntable and mounting block of this utility model.

[0017] Figure 4This is a cross-sectional view of the mounting block of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the mounting plate, bidirectional lead screw, and guide rod of this utility model.

[0019] In the attached diagram, the following are the reference numerals: 1-base, 2-turntable, 3-first motor, 4-mounting slot, 5-mounting block, 6-placement block, 7-spring, 8-locking block, 801-connecting plate, 9-toggle lever, 10-mounting plate, 11-double-acting screw, 12-guide rod, 13-second motor, 14-limiting plate, 15-protective pad, 16-sponge pad. Detailed Implementation

[0020] The above-described solution will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of this application. The implementation conditions used in the embodiments may be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not specified are generally those in routine experiments.

[0021] Example: A rotary conveyor device for microwave circulator processing, such as... Figures 1-5As shown, the system includes a base 1, a turntable 2, a first motor 3, a mounting block 5, a placement block 6, a spring 7, a locking block 8, a docking plate 801, a lever 9, a mounting plate 10, a two-way lead screw 11, a guide rod 12, a second motor 13, a limiting plate 14, a protective pad 15, and a sponge pad 16. The turntable 2 is rotatably connected to the upper part of the base 1. The turntable 2 supports multiple workstations (mounting block 5 and placement block 6). The first motor 3 is installed inside the base 1. The output shaft of the first motor 3 is fixedly connected to the turntable 2 via a coupling. Multiple mounting slots 4 are provided on the upper part of the turntable 2. Each mounting slot... Each slot 4 has mounting blocks 5 inserted inside. Each mounting block 5 has a placement block 6 fixedly connected to its top. The placement block 6 is used to support and position the workpiece, such as the microwave circulator, to be processed. Each mounting block 5 has two springs 7 connected to its left and right sides. Each mounting block 5 also has locking blocks 8 inserted on its left and right sides. Every two adjacent springs 7 are fixedly connected to the corresponding locking blocks 8. The bottom of the turntable 2 has multiple docking plates 801 fixedly connected. Each locking block 8 has a fixed actuating rod 9 fixedly connected to its bottom. The actuating rod 9 is slidably connected to the mounting block 5. Each locking block 8 is connected to the corresponding docking plate. The 801 snap-fit ​​mechanism is used. Each placement block 6 has mounting plates 10 fixedly connected symmetrically on both sides. A bidirectional lead screw 11 is rotatably connected between the corresponding mounting plates 10 on the left side. A guide rod 12 is fixedly connected between the corresponding mounting plates 10 on the right side. The guide rod 12 guides the sliding of the limiting plate 14. A second motor 13 is mounted on one side of each mounting plate 10 connected to the bidirectional lead screw 11. The output shaft of each second motor 13 is fixedly connected to the corresponding bidirectional lead screw 11 via a coupling. The top of each placement block 6 is slidably connected... There are two limiting plates 14, each of which is threaded into a corresponding bidirectional lead screw 11. Each limiting plate 14 is slidably connected to a corresponding guide rod 12. The limiting plates 14 are used to clamp the workpiece from both sides to prevent it from shifting during processing. Each limiting plate 14 has a protective pad 15 glued to the side that is close to each other. Each protective pad 15 is made of synthetic rubber. Each actuating rod 9 has a sponge pad 16 glued to the outside. The sponge pad 16 serves to prevent slipping, cushioning, and protect the operator's fingers. Each sponge pad 16 is made of silicone.

[0022] When this device is needed, firstly, the operator moves the levers 9 on both sides of the mounting block 5 according to the width of the mounting groove 4. At this time, the locking block 8 retracts inward under the action of the levers 9, overcoming the elastic force of the spring 7 and sliding into the interior of the mounting block 5. The spring 7 is compressed and deformed, thus allowing the locking block 8 to slide into the interior of the mounting block 5. Then, the mounting block 5 at the bottom of the placement block 6 is aligned with the mounting groove 4 on the turntable 2 and inserted vertically. When the placement block 6 is completely lowered and abuts against the top of the turntable 2, the position of the locking block 8 is exactly aligned with the holes and slots on the docking plates 801 on both sides of the mounting groove 4. At this time, the levers 9 are released, the spring 7 returns to its original state, and pushes the locking block 8 outward to lock into the holes and slots of the docking plates 801, realizing the quick positioning and locking of the placement block 6. Then, the microwave circulator and other processed items are placed in the grooves. The workpiece is placed on the bearing surface of the placement block 6. The second motor 13 is started, and its output shaft drives the bidirectional lead screw 11 to rotate through the coupling, thereby causing the two sets of limit plates 14 to slide towards each other along the guide rod 12. When the protective pad 15 at the front end of the limit plate 14 contacts the workpiece and achieves appropriate clamping, the second motor 13 is turned off to complete the fixation of the workpiece. Then, the first motor 3 is started, and its output shaft drives the turntable 2 to rotate on the base 1 through the coupling, transporting the current workstation to the next processing or inspection position. When it is necessary to disassemble the placement block 6, the operator moves the levers 9 on both sides again, so that the locking block 8 compresses the spring 7 and retracts completely into the mounting block 5, disengaging from the hole groove of the docking plate 801. Then, the placement block 6 is lifted vertically upward to completely disengage from the mounting groove 4, thus completing the disassembly and replacement.

[0023] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A rotary conveyor device for microwave circulator processing, characterized in that: It includes a base (1), a turntable (2), a first motor (3), a mounting block (5), a placement block (6), a spring (7), a locking block (8), a docking plate (801), and a lever (9). The turntable (2) is rotatably connected to the upper part of the base (1). The first motor (3) is installed inside the base (1). The output shaft of the first motor (3) is fixedly connected to the turntable (2) through a coupling. Multiple mounting slots (4) are opened on the upper part of the turntable (2). Each mounting slot (4) is fitted with a mounting block (5). Each mounting block (5) Each mounting block (5) is connected to a placement block (6) at the top. Each mounting block (5) has two springs (7) on the left and right sides inside. Each mounting block (5) has a locking block (8) on the left and right sides. Each pair of adjacent springs (7) is fixedly connected to the locking block (8) at the corresponding position. The bottom of the turntable (2) is fixedly connected to multiple docking plates (801). Each locking block (8) has a toggle rod (9) connected to the bottom. The toggle rod (9) is slidably connected to the mounting block (5). Each locking block (8) is locked and engaged with the docking plate (801) at the corresponding position.

2. The rotary conveyor device for microwave circulator processing as described in claim 1, characterized in that: It also includes mounting plates (10), double-acting screws (11), guide rods (12), second motors (13) and limiting plates (14). Each placement block (6) is symmetrically mounted with mounting plates (10) on both the front and rear sides. The double-acting screws (11) are rotatably connected between the mounting plates (10) on the front and rear sides of the left side. The guide rods (12) are provided between the mounting plates (10) on the front and rear sides of the right side. A second motor (13) is installed on one side of each mounting plate (10) connected to the double-acting screws (11). The output shaft of each second motor (13) is fixedly connected to the double-acting screws (11) at the corresponding position through a coupling. Two limiting plates (14) are slidably connected to the top of each placement block (6). Each limiting plate (14) is threadedly engaged with the corresponding double-acting screws (11). Each limiting plate (14) is slidably connected to the corresponding guide rods (12).

3. The rotary conveyor device for microwave circulator processing as described in claim 2, characterized in that: It also includes protective pads (15), with protective pads (15) pasted on the side of each limiting plate (14) that is close to each other.

4. The rotary conveyor device for microwave circulator processing as described in claim 3, characterized in that: It also includes a sponge pad (16), and each lever (9) has a sponge pad (16) pasted on the outside.

5. The rotary conveyor device for microwave circulator processing as described in claim 4, characterized in that: Each protective pad (15) is made of synthetic rubber.

6. The rotary conveyor device for microwave circulator processing as described in claim 5, characterized in that: Each sponge pad (16) is made of silicone.

Images