Temperature monitoring and spray cooling device for belt conveyor

Abstract

The utility model relates to a temperature monitoring and spraying cooling device for belt conveyor, including including hoist setting in the temperature detection component of belt conveyor front end and end top, the temperature detection component is configured to detect the temperature of the belt fabric in the belt conveyor, still include several groups of spraying assembly, several groups the spraying assembly interval certain interval setting in the outside of belt conveyor, and the spraying assembly is used for the belt spraying cooling in the belt conveyor. Through temperature detection component can automatically to the belt in the belt conveyor real -time monitoring and data collection, and spraying assembly can cooperate the detection result of temperature detection component and automatically carry out the spraying cooling of belt, to can realize unattended and intelligent temperature control, thereby can greatly improve the security, stability of conveying system, and reduce the manual maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor monitoring technology, specifically a temperature monitoring and spray cooling device for belt conveyors. Background Technology

[0002] Belt conveyors are important industrial continuous conveying equipment, widely used in the production of cement, metallurgy, chemical, steel, calcium carbide and other industries. Belt misalignment, tearing, foreign objects, temperature measurement, and mineral particle size detection are common problems in belt transportation, especially at high speeds and over long distances. Once a longitudinal tear occurs, it can not only cause serious direct economic losses, but also require a certain amount of manpower and time for repair and replacement, greatly affecting the normal production of enterprises.

[0003] Conveyor belts, as traditional products, do not inherently possess information-gathering capabilities. However, they generate information during operation, and with the increasing scale of conveyor systems and the long-distance operation of conveyor belts, the collection and utilization of this information becomes increasingly important. Traditional conveyor belts require manual inspection during operation to closely monitor their condition and react quickly to abnormal belt temperatures to prevent personal injury and property damage. However, for ultra-long conveyor belts exceeding 30km, manual inspection becomes extremely difficult, and the cost of relying solely on manual maintenance is prohibitively high. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] This invention provides a temperature monitoring and spray cooling device for belt conveyors, which solves the problem that it is inconvenient to manually monitor the temperature of the belt fabric and handle abnormal conditions in long-distance belt conveyors.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a temperature monitoring and spray cooling device for a belt conveyor, comprising a temperature detection component suspended above the front and rear ends of the belt conveyor, the temperature detection component being configured to detect the temperature of the belt fabric in the belt conveyor, and a plurality of spray components, the plurality of spray components being arranged at a certain interval on the outside of the belt conveyor, and the spray components being used to spray and cool the belt in the belt conveyor.

[0008] Preferably, the temperature detection component includes a wall bracket, a hanging bracket, an adjusting bracket, an air-cooled shield, and an infrared thermal imager. The wall bracket is fixed to the wall above the belt conveyor with fasteners. The hanging bracket is fixedly connected to the bottom of the wall bracket with fasteners. The adjusting bracket is inserted below the hanging bracket at an adjustable tilt angle and is fixed to the hanging bracket with fasteners. The air-cooled shield is fixed below the adjusting bracket. The infrared thermal imager is installed inside the air-cooled shield. An opening is formed at the lower end of the air-cooled shield, and the detection end of the infrared thermal imager faces the belt in the belt conveyor through the opening at the lower end of the air-cooled shield. A cooling fan is installed in the air-cooled shield, and an air inlet is formed at the rear end of the air-cooled shield. The cooling fan is configured so that airflow flows in from the air inlet and exits from the opening at the lower end of the air-cooled shield.

[0009] In a further preferred embodiment, the spray assembly includes a belt crossing bracket, a water supply pipe, and a plurality of nozzles. A groove is formed on the inner wall of the belt crossing bracket, and the water supply pipe is inserted into the belt crossing bracket along the groove. The water supply pipe is interconnected with the plurality of nozzles. The plurality of nozzles are fixedly connected to the inner top of the belt crossing bracket by fasteners, and the nozzles are positioned facing the belt in the belt conveyor. The lower end of the water supply pipe extends out of the groove and is connected to a water pump. A solenoid valve is also installed on the water supply pipe to control the on / off state of the water supply pipe.

[0010] In a further preferred embodiment, the temperature monitoring and spray cooling device for the belt conveyor also includes an audible and visual alarm, which is installed at the front or end of the belt conveyor.

[0011] (III) Beneficial Effects

[0012] Compared with the prior art, this utility model provides a temperature monitoring and spray cooling device for belt conveyors, which has the following beneficial effects:

[0013] In this invention, the temperature detection component can automatically monitor and collect data on the belt in the belt conveyor in real time, and the spray component can automatically spray and cool the belt in conjunction with the detection results of the temperature detection component, thereby realizing unattended operation and intelligent temperature control, which greatly improves the safety and stability of the conveying system and reduces manual maintenance costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a temperature monitoring and spray cooling device for a belt conveyor, according to the implementation plan.

[0015] Figure 2 This is a structural schematic diagram of the temperature detection component according to the implementation plan;

[0016] Figure 3 It is a structural schematic diagram of a spray component according to an embodiment.

[0017] In the figure: 10, temperature detection component; 11, wall bracket; 12, hoisting; 13, adjustment bracket; 14, air-cooled shield; 15, infrared thermal imager; 20, spray component; 21, belt crossing bracket; 211, groove; 22, water delivery pipe; 23, nozzle; 30, belt conveyor. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1 to 3 , a temperature monitoring and spray cooling device for a belt conveyor, which may include a temperature detection component 10 hoisted above the belt conveyor 30, a spray component 20 arranged outside the belt conveyor 30, and an audible and visual alarm. The temperature detection component 10 is configured to detect the temperature of the belt fabric in the belt conveyor 30. Figure 1 In, temperature detection components 10 are hoisted and arranged above the front end and the end of the belt conveyor 30 respectively. For an ultra-long belt conveyor, a set of temperature detection components 10 may be arranged at a certain interval along its transmission direction for monitoring the temperature of the belt fabric. A plurality of groups of spray components 20 are arranged at a certain interval outside the belt conveyor 30, and the spray component 20 is used to spray and cool the belt with too high temperature in the belt conveyor 30. The audible and visual alarm may be installed at the front end or the end of the belt conveyor 30, or the audible and visual alarm may also be installed correspondingly according to the installation quantity and position of the temperature detection component 10. The audible and visual alarm emits a warning signal when the temperature of the belt fabric monitored by the temperature detection component 10 is too high, reminding the inspection personnel to maintain the belt conveyor.

[0020] In this embodiment, the temperature detection component 10 includes a wall bracket 11, a hoisting bracket 12, an adjusting bracket 13, an air-cooled shield 14, and an infrared thermal imager 15. The wall bracket 11 can be fixedly installed on the wall above the belt conveyor 30 through fasteners such as bolts. Then, the hoisting bracket 12 can be fixed at a suitable position below the wall bracket 11 through fasteners. The adjusting bracket 13 is formed at the upper end of the air-cooled shield 14, and the adjusting bracket 13 can be inserted under the hoisting bracket 12 at an adjustable inclination angle. After setting the orientation angle, the adjusting bracket 13 can be tightened with fasteners to be fixedly fastened to the hoisting bracket 12. The infrared thermal imager 15 is installed inside the air-cooled shield 14. An opening is formed at the lower end of the air-cooled shield 14, and the detection end of the infrared thermal imager 15 faces the belt in the belt conveyor 30 through the opening at the lower end of the air-cooled shield 14. During the transportation of materials on the conventional belt conveyor, if the ore directly contacts the belt and the temperature of the material is too high or the belt heats up due to abrasion at the head and tail wheels, heat will be accumulated on the belt. The infrared thermal imager 15 can present the entire temperature distribution of the belt within the monitoring range and monitor the material temperature all-weather and in real time. The real-time temperature of the belt material and the infrared video image collected by the infrared thermal imager 15 can be transmitted to the industrial control computer for output display, so as to facilitate remote monitoring by maintenance personnel. A cooling fan is installed in the air-cooled shield 14. An air inlet is formed at the rear end of the air-cooled shield 14. The cooling fan is configured to make the air flow in from the air inlet and output from the opening at the lower end of the air-cooled shield 14, so as to cool the infrared thermal imager 15 and form an air curtain at the detection end of the infrared thermal imager 15 to reduce the adhesion of dust to the detection end of the infrared thermal imager 15.

[0021] In this embodiment, the spraying component 20 includes a belt-crossing bracket 21, a water delivery pipe 22, and a plurality of nozzles 23. A groove 211 is formed on the inner wall of the belt-crossing bracket 21, and the water delivery pipe 22 is inserted into the belt-crossing bracket 21 along the groove 211. The water delivery pipe 22 is respectively interconnected with the plurality of nozzles 23, and the lower end of the water delivery pipe 22 passes through the groove 211 and is externally connected to a water pump. The water body output by the water pump can be transmitted to the plurality of nozzles 23 through the water delivery pipe 22, and the bottom nozzles 23 spray the water towards the belt. In addition, a solenoid valve can be installed on the water delivery pipe 22 to control the on-off state of the water delivery pipe 22 for automatic control operation of spraying and cooling.

[0022] The system of the present invention may further include an industrial control computer for controlling the above-mentioned spraying and cooling and receiving temperature monitoring data and other operations to perform automatic operations of temperature monitoring and spraying and cooling of the belt conveyor. It should be understood that there is no special limitation on this control system, and it can be implemented through control technologies in the prior art, which will not be elaborated here.

[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0024] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A temperature monitoring and spray cooling device for a belt conveyor, characterized in that, The system includes temperature detection components (10) suspended above the front and rear ends of the belt conveyor (30), the temperature detection components (10) being configured to detect the temperature of the belt fabric in the belt conveyor (30), and also includes several sets of spray components (20), the several sets of spray components (20) being arranged at a certain interval on the outside of the belt conveyor (30), and the spray components (20) being used to spray and cool the belt in the belt conveyor (30).

2. The temperature monitoring and spray cooling device for a belt conveyor according to claim 1, characterized in that: The temperature detection component (10) includes a wall bracket (11), a hanging bracket (12), an adjusting bracket (13), an air-cooled protective cover (14), and an infrared thermal imager (15). The wall bracket (11) is fixed to the wall above the belt conveyor (30) by fasteners. The hanging bracket (12) is fixedly connected to the bottom of the wall bracket (11) by fasteners. The adjusting bracket (13) is inserted below the hanging bracket (12) with an adjustable tilt angle, and the adjusting bracket (13) and the hanging bracket (12) are connected and fixed by fasteners. The air-cooled protective cover (14) is installed and fixed below the adjusting bracket (13). The infrared thermal imager (15) is installed inside the air-cooled protective cover (14).

3. The temperature monitoring and spray cooling device for a belt conveyor according to claim 2, characterized in that: The lower end of the air-cooled shield (14) has an opening, and the detection end of the infrared thermal imager (15) faces the belt in the belt conveyor (30) through the lower opening of the air-cooled shield (14).

4. The temperature monitoring and spray cooling device for a belt conveyor according to claim 3, characterized in that: A cooling fan is installed in the air-cooled shield (14), and an air inlet is formed at the rear end of the air-cooled shield (14). The cooling fan is configured to allow airflow to flow in from the air inlet and out from the opening at the lower end of the air-cooled shield (14).

5. A temperature monitoring and spray cooling device for a belt conveyor according to claim 1, characterized in that: The spray assembly (20) includes a belt crossing bracket (21), a water supply pipe (22), and a plurality of nozzles (23). A groove (211) is formed on the inner wall of the belt crossing bracket (21). The water supply pipe (22) is inserted into the belt crossing bracket (21) along the groove (211), and the water supply pipe (22) is interconnected with the plurality of nozzles (23). The plurality of nozzles (23) are fixedly connected to the inner top of the belt crossing bracket (21) by fasteners, and the nozzles (23) are set toward the belt in the belt conveyor (30).

6. A temperature monitoring and spray cooling device for a belt conveyor according to claim 5, characterized in that: The lower end of the water supply pipe (22) extends through the groove (211) and is connected to an external water pump. A solenoid valve is also installed on the water supply pipe (22) to control the on / off state of the water supply pipe (22).

7. A temperature monitoring and spray cooling device for a belt conveyor according to claim 1, characterized in that: It also includes an audible and visual alarm, which is installed at the front or end of the belt conveyor (30).

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