A vibrating sorting device for pipe machining

Abstract

The utility model relates to mechanical automation sorting equipment technical field, concretely relates to a kind of vibrating sorting device for pipe fitting processing, including pedestal and workpiece, vibration mechanism is equipped on the pedestal, vibration mechanism upper side is equipped with tray, the inner side wall of tray is equipped with spiral track, spiral track includes start segment, screening section and discharge section, the bottom of spiral track screening section is equipped with directional groove, the inner side of spiral track discharge section is equipped with notch, the sidewall of tray is equipped with first discharge port, the outside of tray is also equipped with feeding groove, the feeding groove is connected with the end of spiral track discharge section by first discharge port. The utility model realizes the directional, orderly sorting and stable feeding of pipe fitting, improves the automation level and production efficiency of pipe fitting processing procedure.

Description

Technical Field

[0001] This utility model relates to the field of mechanical automated sorting equipment technology, specifically to a vibration sorting device for pipe processing. Background Technology

[0002] Current pipe fitting processing equipment, such as threading machines, requires manual placement of fittings one by one for processing. This is not only labor-intensive and inefficient, but also makes it difficult to ensure the consistency and continuity of material feeding, resulting in high labor costs. With the increasing automation level in manufacturing, traditional manual feeding methods can no longer meet the demands of modern large-scale, high-efficiency production. Furthermore, existing pipe fitting feeding equipment is prone to problems such as inconsistent orientation, overlap, or jamming during automatic feeding, affecting the accuracy and efficiency of subsequent processing. Utility Model Content

[0003] To address the aforementioned problems, this utility model proposes a vibration sorting device for pipe fitting processing, which realizes the directional and orderly sorting of pipe fittings and stable feeding, thereby improving the automation level and production efficiency of the pipe fitting processing flow.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: A vibratory sorting device for pipe processing includes a base and a workpiece. A vibration mechanism is provided on the base, and a material tray is provided above the vibration mechanism. A spiral track is provided on the inner side wall of the material tray. The spiral track includes a starting section, a screening section, and a discharge section. A directional groove is provided at the bottom of the screening section of the spiral track, and a notch is provided on the inner side of the discharge section of the spiral track. A first discharge port is provided on the side wall of the material tray, and a feeding trough is provided on the outside of the material tray. The feeding trough is connected to the end of the discharge section of the spiral track through the first discharge port.

[0005] As a further embodiment of this utility model: the vibration mechanism includes several spring elements and an electromagnetic vibrator. One end of the spring element is fixedly connected to the base, and the other end is fixedly connected to the electromagnetic vibrator. The electromagnetic vibrator is fixedly connected to the bottom of the material tray.

[0006] As a further improvement of this utility model, the material tray is concave in shape.

[0007] As a further embodiment of this utility model: the end of the screening section is provided with a guide portion, the guide portion is tapered, and the end of the guide portion is smoothly connected to the discharge section.

[0008] As a further embodiment of this utility model: the horizontal cross-section of the directional groove is consistent with the shape of the horizontal cross-section of the workpiece in the required positioning direction, and the horizontal cross-sectional area of ​​the directional groove is 1-1.5 times the horizontal cross-sectional area of ​​the workpiece in the required positioning direction.

[0009] As a further embodiment of this utility model: the feeding trough is arranged in a straight inclined manner, the feeding trough includes a bottom plate, a first side plate is vertically fixed on the bottom plate, a groove is also provided on the bottom plate, a second side plate is also provided on the bottom plate, a protrusion is fixedly connected to the bottom of the second side plate, the protrusion engages with the groove, and the first side plate and the second side plate are arranged opposite to each other.

[0010] As a further embodiment of this utility model: a sensor is provided on the outer side of the first side plate, a limiting block is provided at the end of the bottom plate of the feeding trough, an electric telescopic rod and a controller are provided below the bottom plate, the limiting block is connected to the output end of the electric telescopic rod, and the controller is connected to the electric telescopic rod.

[0011] As a further embodiment of this utility model: a storage bin is provided above the material tray, and a second discharge port is provided on the storage bin, with a cover plate movably connected to the second discharge port.

[0012] As a further improvement of this utility model, the inner sides of the tray and the spiral pipe are provided with a wear-resistant coating.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model drives the material tray to vibrate through a vibration mechanism, realizing the automatic climbing, orientation and conveying of workpieces, effectively reducing labor costs; 2. This utility model effectively screens and corrects the orientation of workpieces through the structure of spiral track, directional groove and notch, avoiding the overlapping, deflection or side-by-side phenomenon of workpieces, and ensuring the consistency and orderliness of output. 3. The second side plate of the feeding trough in this utility model is detachable and adjustable, which controls the width of the feeding trough to accommodate workpieces of different specifications and sizes; together with the sensor and electric telescopic rod, it realizes linkage with the processing equipment, improving the automation and coordination of feeding. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the vibration sorting device for pipe fitting processing according to this utility model; Figure 2 This is a schematic diagram of the vibration mechanism of the vibration sorting device for pipe processing according to this utility model; Figure 3 This is a schematic diagram of the material tray of the vibratory sorting device for pipe processing according to this utility model; Figure 4 This is a schematic diagram of the feeding trough of the vibration sorting device for pipe processing according to this utility model. Figure 1 ; Figure 5 This is a schematic diagram of the feeding trough of the vibration sorting device for pipe processing according to this utility model. Figure 2; Figure 6 This is a schematic diagram of the storage bin of the vibration sorting device for pipe processing according to this utility model; In the diagram: 1. Base; 2. Workpiece; 3. Vibration mechanism; 31. Spring element; 32. Electromagnetic vibrator; 4. Material tray; 5. Spiral track; 51. Starting section; 52. Screening section; 53. Discharge section; 54. Orientation groove; 55. Notch; 56. Guide section; 6. First discharge port; 7. Feeding trough; 71. Base plate; 72. First side plate; 73. Groove; 74. Second side plate; 75. Protrusion; 76. Limiting block; 8. Sensor; 9. Electric telescopic rod; 10. Controller; 11. Storage bin; 12. Second discharge port; 13. Cover plate. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] refer to Figures 1 to 3 A vibratory sorting device for pipe processing includes a base 1 and a workpiece 2. A vibration mechanism 3 is provided on the base 1, and a material tray 4 is provided above the vibration mechanism 3. A spiral track 5 is provided on the inner side wall of the material tray 4. The spiral track 5 includes a starting section 51, a screening section 52 and a discharge section 53. A directional groove 54 is provided at the bottom of the screening section 52 of the spiral track 5. A notch 55 is provided on the inner side of the discharge section 53 of the spiral track 5. A first discharge port 6 is provided on the side wall of the material tray 4. A feeding trough 7 is also provided on the outside of the material tray 4. The feeding trough 7 is connected to the end of the discharge section 53 of the spiral track 5 through the first discharge port 6.

[0017] The vibration mechanism 3 includes several spring elements 31 and an electromagnetic vibrator 32. One end of the spring element 31 is fixedly connected to the base 1, and the other end is fixedly connected to the electromagnetic vibrator 32. The electromagnetic vibrator 32 is fixedly connected to the bottom of the material tray 4.

[0018] The material tray 4 is concave.

[0019] The end of the screening section 52 is provided with a guide section 56, which is tapered and the end of the guide section 56 is smoothly connected to the discharge section 53.

[0020] The horizontal cross-section of the directional groove 54 is consistent with the shape of the horizontal cross-section of the workpiece 2 in the required positioning direction, and the horizontal cross-sectional area of ​​the directional groove 54 is 1-1.5 times the horizontal cross-sectional area of ​​the workpiece 2 in the required positioning direction.

[0021] The feeding trough 7 is arranged in a straight inclined line. The feeding trough 7 includes a base plate 71, a first side plate 72 is vertically fixed on the base plate 71, a groove 73 is also provided on the base plate 71, and a second side plate 74 is also provided on the base plate 71. A protrusion 75 is fixedly connected to the bottom of the second side plate 74. The protrusion 75 is engaged with the groove 73. The first side plate 72 and the second side plate 74 are arranged opposite to each other.

[0022] A sensor 8 is provided on the outer side of the first side plate 72, and a limit block 76 is provided at the end of the bottom plate 71 of the feeding trough 7. An electric telescopic rod 9 and a controller 10 are provided below the bottom plate 71. The limit block 76 is connected to the output end of the electric telescopic rod 9, and the controller 10 is connected to the electric telescopic rod 9.

[0023] Above the material tray 4 is a storage bin 11, and a second discharge port 12 is opened on the storage bin 11. A cover plate 13 is movably connected to the second discharge port 12.

[0024] The inner sides of the tray 4 and the spiral pipe 5 are provided with a wear-resistant coating, such as polyurethane or Teflon coating.

[0025] During operation, the cover plate 13 on the storage bin 11 is opened, and the workpiece 2 falls into the material tray 4 from the second discharge port 12. The electromagnetic vibrator 32 drives the material tray 4 to vibrate, and the workpiece 2 in the material tray 4 vibrates and enters the starting section 51 of the spiral track 5, and then enters the screening section 52. The workpiece 2 that conforms to the positioning direction enters the orientation groove 54 with vibration and enters the guide section 56. The workpiece 2 that does not conform to the positioning direction rolls off due to uneven force and is repositioned with vibration. The workpiece 2 that enters the guide section 56 continues to enter the discharge section 53 of the spiral track 5, and passes through the discharge section 53. The notch 55 on the side wall allows for secondary screening of workpieces 2 that are side-by-side, overlapping, or deflected, ensuring the orderly discharge of workpieces 2. Workpieces 2 enter the feeding trough 7 through the first discharge port 6. A sensor 8 is provided at the end of the feeding trough 7 to monitor the opening and closing status of the clamping part on the processing equipment and to feed the data back to the controller 10. When the processing equipment needs to be loaded, the controller 10 controls the electric telescopic rod 9 to retract, thereby driving the limit block 76 to retract and complete the loading. After the loading is completed, the controller 10 controls the electric telescopic rod 9 to extend and the limit block 76 to reset, waiting for the next loading.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vibration sorting device for pipe fitting processing, comprising a base (1) and a workpiece (2), characterized in that: The base (1) is provided with a vibration mechanism (3), and a material tray (4) is provided above the vibration mechanism (3). The inner side wall of the material tray (4) is provided with a spiral track (5). The spiral track (5) includes a starting section (51), a screening section (52) and a discharge section (53). The bottom of the screening section (52) of the spiral track (5) is provided with an orientation groove (54). The inner side of the discharge section (53) of the spiral track (5) is provided with a notch (55). The side wall of the material tray (4) is provided with a first discharge port (6). The outside of the material tray (4) is also provided with a feeding trough (7). The feeding trough (7) is connected to the end of the discharge section (53) of the spiral track (5) through the first discharge port (6).

2. The vibration sorting device for pipe fitting processing according to claim 1, characterized in that: The vibration mechanism (3) includes several spring elements (31) and an electromagnetic vibrator (32). One end of the spring element (31) is fixedly connected to the base (1), and the other end is fixedly connected to the electromagnetic vibrator (32). The electromagnetic vibrator (32) is fixedly connected to the bottom of the material tray (4).

3. The vibration sorting device for pipe fitting processing according to claim 2, characterized in that: The tray (4) is concave.

4. The vibration sorting device for pipe fitting processing according to claim 3, characterized in that: The end of the screening section (52) is provided with a guide section (56), which is tapered and the end of the guide section (56) is smoothly connected to the discharge section (53).

5. The vibration sorting device for pipe fitting processing according to claim 4, characterized in that: The horizontal cross-section of the orientation groove (54) is consistent with the shape of the horizontal cross-section of the workpiece (2) in the required positioning direction, and the horizontal cross-sectional area of ​​the orientation groove (54) is 1-1.5 times the horizontal cross-sectional area of ​​the workpiece (2) in the required positioning direction.

6. The vibration sorting device for pipe fitting processing according to claim 5, characterized in that: The feeding trough (7) is arranged in a straight inclined line. The feeding trough (7) includes a base plate (71). A first side plate (72) is vertically fixed on the base plate (71). A groove (73) is also provided on the base plate (71). A second side plate (74) is also provided on the base plate (71). A protrusion (75) is fixedly connected to the bottom of the second side plate (74). The protrusion (75) is engaged with the groove (73). The first side plate (72) and the second side plate (74) are arranged opposite to each other.

7. The vibration sorting device for pipe fitting processing according to claim 6, characterized in that: A sensor (8) is provided on the outer side of the first side plate (72), and a limiting block (76) is provided at the end of the bottom plate (71) of the feeding trough (7). An electric telescopic rod (9) and a controller (10) are provided below the bottom plate (71). The limiting block (76) is connected to the output end of the electric telescopic rod (9), and the controller (10) is connected to the electric telescopic rod (9).

8. The vibration sorting device for pipe processing according to claim 1, characterized in that: The material tray (4) is provided with a storage bin (11) above it. The storage bin (11) is provided with a second discharge port (12). A cover plate (13) is movably connected to the second discharge port (12).

9. The vibration sorting device for pipe fitting processing according to claim 1, characterized in that: The inner sides of the tray (4) and the spiral track (5) are provided with a wear-resistant coating.

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