Adjustable dusting direction superfine powder ship dusting cap
By designing an adjustable ash-dispensing cap for ultrafine powder ships, and utilizing a combination of a rotating guide pipe and a drive handle, the problem of ship deviation during loading operations was solved, thus improving loading efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TANGSHAN PORT GRP PORT MASCH & SHIP MAINTENANCE CO
- Filing Date
- 2025-05-26
- Publication Date
- 2026-07-24
AI Technical Summary
The existing ultrafine powder ship's ash-feeding cap cannot adjust the feeding position, causing the ship to deviate during loading operations and affecting the loading rate.
An adjustable ash-discharging cap for ultrafine powder ships was designed. By cooperating with a rotating guide pipe and a drive handle, the discharging position can be dynamically adjusted. The cap includes a combination structure of a receiving tee, a rotating guide pipe, a drive handle, a flange plate, and a limiting sleeve, which allows the discharging point to be adjusted without affecting the loading rate.
This technology enables the adjustment of the feeding point position during the loading operation, solving the problem of ship misalignment and greatly improving the loading efficiency of ultrafine powder.
Smart Images

Figure CN224547516U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an adjustable dusting direction ultrafine powder ship dusting cap, belonging to the technical field of port bulk ship loading equipment. Background Technology
[0002] When loading ultrafine powder onto bulk carriers at the port, the ultrafine powder transport tankers are first parked at the edge of the wharf. Then, the powder is loaded onto the carrier via a slurry pipe connected to a slurry cap. Each hold has two slurry caps arranged diagonally opposite each other on the hold cover. During loading, the frequency and pressure of the slurry truck operations cause uneven feed rates between the two slurry caps. Because existing slurry caps only have a downward slurry function and cannot adjust the slurry position, ship deviation frequently occurs. When ship deviation occurs, it can only be adjusted by controlling the amount of powder discharged from the trucks, severely impacting the loading rate. Therefore, developing a ship slurry cap with dynamically adjustable slurry direction is highly practical for adjusting ship deviation without affecting the loading rate. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide an adjustable ash-discharging cap for ultrafine powder ships. This ash-discharging cap can change the dropping position of ultrafine powder during ultrafine powder loading operations without affecting the loading rate, thereby solving the problem of ship deviation.
[0004] The technical solution to the above technical problem is:
[0005] An adjustable ash-discharging nozzle for ultrafine powder boats includes a receiving tee, a rotary guide pipe, a drive handle, and a flange plate. The receiving tee consists of two receiving pipes and a receiving cylinder. The receiving cylinder is cylindrical, with the lower ends of the two receiving pipes connected to the top surface of the receiving cylinder. A connecting hole is located on the bottom surface of the receiving cylinder. The rotary guide pipe is a long pipe with a circular ring welded to its upper end. A toothed ring is welded to the middle of the rotary guide pipe, and a guide elbow is located at its lower part. The diameter of the rotary guide pipe matches the diameter of the connecting hole on the bottom surface of the receiving cylinder. The upper end of the rotary guide pipe is embedded in the connecting hole on the bottom surface of the receiving cylinder, and the circular ring at the upper end of the rotary guide pipe is engaged above the connecting hole on the bottom surface of the receiving cylinder. The connecting hole between the rotating guide pipe and the bottom of the receiving cylinder is a rotating fit. The flange plate is a disc and is placed on the ship's hold cover. The bottom of the receiving cylinder of the receiving tee is fixedly connected to the flange plate. There is a circular hole in the center of the flange plate. The rotating guide pipe below the bottom of the receiving cylinder of the receiving tee passes through the circular hole in the center of the flange plate and is inserted into the ship's hold. The gear ring in the middle of the rotating guide pipe is located below the flange plate. The drive handle is a T-shaped long rod. There are circular holes on both sides of the flange plate. The lower parts of the long rods of the two drive handles pass through the circular holes of the flange plate respectively. The long rods of the drive handles are rotatingly fitted with the circular holes of the flange plate. The lower parts of the two drive handles are respectively fitted with gears, and the two gears mesh with the two sides of the gear ring in the middle of the rotating guide pipe respectively.
[0006] The aforementioned adjustable ash-discharging direction ultrafine powder boat ash-discharging cap has two receiving pipes of the receiving tee with continuous inverted conical interface structures at their inlet ends, which are respectively connected to the ash-discharging pipes.
[0007] The aforementioned adjustable ash-discharging direction ultrafine powder boat ash-discharging cap has a circumferential tooth ratio of 1:4 between the lower gear of the drive handle and the gear ring in the middle of the rotating guide tube.
[0008] The aforementioned adjustable ash-discharging direction ultrafine powder boat ash-discharging cap has an ash-discharging cap protective cover on the flange plate. The ash-discharging cap protective cover is cylindrical and is fitted over the material receiving tee. The cylindrical side wall of the ash-discharging cap protective cover has two round holes. The two material receiving pipes of the material receiving tee pass through the round holes on the side wall of the ash-discharging cap protective cover and are connected to the ash-discharging pipes. The lower edge of the cylindrical side wall of the ash-discharging cap protective cover is welded to the flange plate. The upper end of the cylindrical side wall of the ash-discharging cap protective cover has a closed top surface with round holes on both sides. The long rods of two drive handles pass through the round holes on the top surface of the ash-discharging cap protective cover. The long rods of the drive handles are rotatably engaged with the round holes. A positioning plate is fixedly connected to the long rods of the drive handles above the round holes. The surface of the positioning plate is slidably engaged with the top surface of the ash-discharging cap protective cover.
[0009] The aforementioned adjustable ash-discharging direction ultrafine powder boat ash-discharging cap has a limiting sleeve below the flange plate. The limiting sleeve is fitted around the outer circumference of the rotating guide pipe below the flange plate. The lower end of the limiting sleeve is located above the guide bend of the rotating guide pipe. A vertical limiting baffle is welded on the inner wall of the limiting sleeve. The limiting baffle is made of angle steel, and the lower part of the limiting baffle is located on one side of the guide bend of the rotating guide pipe.
[0010] The beneficial effects of this utility model are:
[0011] The flange plate of this utility model is placed on the ship's hold cover plate. The two receiving pipes of the receiving tee are connected to the ash-discharging pipe through the side wall of the ash-discharging cap protective cover to transport materials into the ship's hold. The rotating guide pipe and the limiting cover below the receiving tee are inserted into the feed hole of the ultrafine powder ship's hold cover plate. The drive handle is engaged with the gear ring on the rotating guide pipe through a gear. By rotating the drive handle, the rotating guide pipe can be rotated, and the discharge direction of the elbow of the rotating guide pipe can be adjusted. The limiting sleeve's limiting baffle can limit the rotation of the rotating guide pipe.
[0012] This utility model has a simple structure and is easy to use. It can adjust the position of the feeding point during the loading of ultrafine powder onto a ship. It can adjust the ship's deviation without affecting the loading operation, and greatly improve the loading efficiency of ultrafine powder. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the material receiving tee;
[0015] Figure 3 This is a schematic diagram of the rotating feed tube.
[0016] Figure 4 This is a schematic diagram of the drive handle.
[0017] The following are marked in the diagram: 1. Receiving tee; 2. Rotary guide pipe; 3. Drive handle; 4. Flange plate; 5. Dust cap cover; 6. Limit sleeve; 7. Limit baffle; 8. Receiving pipe; 9. Receiving cylinder; 10. Ring; 11. Gear ring; 12. Guide elbow; 13. Gear; 14. Positioning plate. Detailed Implementation
[0018] This utility model consists of a receiving tee 1, a rotating guide pipe 2, a drive handle 3, a flange plate 4, a dust cap cover 5, a limiting sleeve 6, and a limiting baffle 7.
[0019] Figure 1 , 2The receiving tee 1 consists of two receiving pipes 8 and a receiving cylinder 9, which is cylindrical. The inlet ends of the two receiving pipes 8 of the receiving tee 1 each have continuous inverted conical interface structures, which are connected to the ash-discharging pipe. The lower ends of the two receiving pipes 8 are connected to the top surface of the receiving cylinder 9. The material conveyed by the ash-discharging pipe enters the receiving cylinder 9 through the receiving pipes 8. The bottom surface of the receiving cylinder 9 has a connecting hole for connecting the rotating guide pipe 2.
[0020] Figure 1 , 3 The rotary guide tube 2 is a long tube. A ring 10 is welded to the circumference of the upper end of the rotary guide tube 2. The diameter of the rotary guide tube 2 matches the diameter of the connecting hole on the bottom surface of the receiving cylinder 9 of the receiving tee 1. The upper end of the rotary guide tube 2 is embedded in the connecting hole on the bottom surface of the receiving cylinder 9. The ring 10 at the upper end of the rotary guide tube 2 is locked above the connecting hole on the bottom surface of the receiving cylinder 9. The rotary guide tube 2 can rotate in the connecting hole of the receiving cylinder 9 to adjust the feeding point of the rotary guide tube 2.
[0021] Figure 1 , 3 The rotary guide tube 2 has a toothed ring 11 welded to its middle section. The toothed ring 11 can drive the rotary guide tube 2 to rotate, and the toothed ring 11 is rotated by the drive handle 3. The lower part of the rotary guide tube 2 has a guide elbow 12. By rotating the drive handle 3, the rotary guide tube 2 can be rotated, and the guide elbow 12 of the rotary guide tube 2 can adjust the material direction.
[0022] Figure 1 , 4 The drive handle 3 is a T-shaped long rod. A gear 13 is fixedly mounted on the lower part of the drive handle 3, and the gear 13 meshes with the gear ring 11 in the middle of the rotating guide tube 2. Rotating the drive handle 3 causes the gear 13 to drive the gear ring 11 to rotate, thereby driving the rotating guide tube 2 to rotate. The ratio of the number of circumferential teeth between the gear 13 at the lower part of the drive handle 3 and the gear ring 11 in the middle of the rotating guide tube 2 is 1:4, that is, for every 4 rotations of the gear 13 at the lower part of the drive handle 3, the gear ring 11 in the middle of the rotating guide tube 2 rotates 1. The operator can set the direction of the guide bend 12 at the lower part of the rotating guide tube 2 by calculating the number of rotations of the drive handle 3.
[0023] Figure 1The flange plate 4 is a disc, placed on the ship's hold cover. The bottom surface of the receiving cylinder 9 of the receiving tee 1 is fixedly connected to the flange plate 4. The flange plate 4 has a central hole. The rotating guide pipe 2, located below the bottom surface of the receiving cylinder 9 of the receiving tee 1, passes through the central hole of the flange plate 4 and is inserted into the ship's hold. The gear ring 11 in the middle of the rotating guide pipe 2 is located below the flange plate 4. The flange plate 4 has holes on both sides. The lower parts of the long rods of the two drive handles 3 pass through the holes in the flange plate 4, and the long rods of the drive handles 3 are in a rotating fit with the holes in the flange plate 4.
[0024] Figure 1 The flange plate 4 has a dust removal cap 5, which is a cylindrical body fitted over the receiving tee 1. The cylindrical body of the dust removal cap 5 has two round holes on its side wall, through which the two receiving pipes 8 of the receiving tee 1 connect to the dust removal pipes. The lower edge of the cylindrical body of the dust removal cap 5 is welded to the flange plate 4. The upper end of the cylindrical body of the dust removal cap 5 is sealed with a top surface, and round holes are located on both sides of the top surface. The long rods of the two drive handles 3 pass through the round holes on the top surface of the dust removal cap 5, and the long rods of the drive handles 3 are in a rotating fit with the round holes. A positioning disc 14 is fixedly connected to the long rod of the drive handle 3 above the round hole. The disc surface of the positioning disc 14 is in sliding fit with the top surface of the dusting cap protective cover 5. The function of the positioning disc 14 is to position the drive handle 3, prevent the drive handle 3 from moving downward, and keep the gear 13 of the drive handle 3 in stable mesh with the gear ring 11 of the rotating guide tube 2.
[0025] Figure 1 The display shows that a limiting sleeve 6 is located below the flange plate 4. The limiting sleeve 6 is fitted around the outer periphery of the rotating guide pipe 2 below the flange plate 4. The lower end of the limiting sleeve 6 is located above the guide elbow 12 of the rotating guide pipe 2, without affecting the rotation of the guide elbow 12. A vertical limiting baffle 7 is welded to the inner wall of the limiting sleeve 6. The limiting baffle 7 is made of angle steel, and the lower part of the limiting baffle 7 is located on one side of the guide elbow 12 of the rotating guide pipe 2, which can limit the rotation of the guide elbow 12.
[0026] The usage process of this utility model is as follows:
[0027] When in use, insert the limiting sleeve 6 into the feed hole of the ultrafine powder ship's hold cover plate, and then insert the rotating guide pipe 2 into the hold. Place the flange plate 4 on the hold cover plate, adjust the orientation of the receiving tee 1, and connect the ash-discharging pipe with the receiving pipe 8 of the receiving tee 1.
[0028] Before loading, rotate the drive handle 3 to make the rotating guide tube 2 contact the limiting baffle 7 of the limiting sleeve 6, that is, adjust to the initial position when the drive handle is rotated in one direction without moving.
[0029] After the adjustment is in place, the feeding operation begins. If the ship deviates from its course during the feeding operation, the drive handle 3 is rotated in the opposite direction to adjust the feeding point position. The lower gear 13 of the drive handle 3 drives the middle gear ring 11 of the rotating guide tube 2 to rotate, thereby driving the rotating guide tube 2 to rotate and adjust the orientation of the guide bend 12. This achieves the function of adjusting the feeding point position during the operation, and solves the problem of ship deviating from its course without affecting the loading rate.
[0030] An embodiment of this utility model is as follows:
[0031] The receiving pipe 8 of the receiving tee 1 has a diameter of 140mm and a length of 800mm, and the receiving cylinder 9 has a diameter of 102mm, a height of 500mm, and a wall thickness of 10mm.
[0032] The diameter of the rotating guide tube 2 is 140mm, the length is 700mm, the outer diameter of the upper ring is 200mm, and the diameter of the toothed ring 11 is 260mm with 69 teeth.
[0033] The long rod of the drive handle 3 has a diameter of 30mm and a length of 809mm, and the gear 13 has 17 teeth.
[0034] The outer diameter of flange plate 4 is 1000mm, the inner diameter is 480mm, and the thickness is 20mm;
[0035] The diameter of the gray cap cover 5 is 480mm, the height is 300mm, and the wall thickness is 10mm;
[0036] The limiting sleeve 6 has a diameter of 480mm, a height of 580mm, and a wall thickness of 10mm;
[0037] The limiting stop 7 is made of 63mm angle iron and is 200mm long.
Claims
1. An adjustable dusting direction ultrafine powder boat dusting cap, characterized in that: It includes a receiving tee (1), a rotary guide pipe (2), a drive handle (3), and a flange plate (4). The receiving tee (1) consists of two receiving pipes (8) and a receiving cylinder (9). The receiving cylinder (9) is a cylindrical body. The lower ends of the two receiving pipes (8) are connected to the top surface of the receiving cylinder (9). There is a connecting circular hole on the bottom surface of the receiving cylinder (9). The rotary guide pipe (2) is a long pipe. A circular ring is welded to the circumference of the upper end of the rotary guide pipe (2). 10), A toothed ring (11) is welded to the middle of the rotating guide pipe (2), and a guide elbow (12) is located at the bottom of the rotating guide pipe (2). The diameter of the rotating guide pipe (2) matches the diameter of the connecting hole on the bottom surface of the receiving cylinder of the receiving tee (1). The upper end of the rotating guide pipe (2) is embedded in the connecting hole on the bottom surface of the receiving cylinder. The ring (10) at the upper end of the rotating guide pipe (2) is secured above the connecting hole on the bottom surface of the receiving cylinder. The rotating guide pipe (2) and the receiving cylinder are connected. The connecting hole on the bottom surface of the material cylinder is for rotational fit. The flange plate (4) is a disc. The flange plate (4) is placed on the cabin cover. The bottom surface of the receiving cylinder of the receiving tee (1) is fixedly connected to the plate surface of the flange plate (4). The flange plate (4) has a circular hole in the center. The rotating guide pipe (2) below the bottom surface of the receiving cylinder of the receiving tee (1) passes through the central circular hole of the flange plate (4) and is inserted into the cabin. The gear ring (11) in the middle of the rotating guide pipe (2) is located below the plate surface of the flange plate (4). The drive handle (3) is a T-shaped long rod. There are circular holes on both sides of the flange plate (4). The lower part of the long rod of the two drive handles (3) passes through the circular holes of the flange plate (4) respectively. The long rod of the drive handle (3) and the circular hole of the flange plate (4) are for rotational fit. The lower part of the two drive handles (3) is fitted with gears (13). The two gears (13) mesh with the two sides of the gear ring (11) in the middle of the rotating guide pipe (2) respectively.
2. The adjustable dusting direction ultrafine powder boat dusting cap according to claim 1, characterized in that: The two receiving pipes (8) of the receiving tee (1) have continuous inverted conical interface structures at their inlet ends, and the inverted conical interface structures are respectively connected to the ash-discharging pipe.
3. The adjustable dusting direction ultrafine powder boat dusting cap according to claim 1, characterized in that: The ratio of the number of circumferential teeth of the lower gear (13) of the drive handle (3) to the number of circumferential teeth of the middle gear ring (11) of the rotating guide tube (2) is 1:
4.
4. The adjustable dusting direction ultrafine powder boat dusting cap according to claim 1, characterized in that: The flange plate (4) has a dust-drying cap protective cover (5), which is a cylindrical body. The cylindrical body of the dust-drying cap protective cover (5) is fitted outside the receiving tee (1). There are two round holes on the side wall of the cylindrical body of the dust-drying cap protective cover (5). The two receiving pipes (8) of the receiving tee (1) pass through the round holes on the side wall of the dust-drying cap protective cover (5) and are connected to the dust-drying pipe. The lower edge of the cylindrical body of the dust-drying cap protective cover (5) is welded to the flange plate (4). The upper end of the cylindrical body of the dust-drying cap protective cover (5) is closed with a top surface. There are round holes on both sides of the top surface. The long rods of the two drive handles (3) pass through the round holes on the top surface of the dust-drying cap protective cover (5). The long rods of the drive handles (3) are rotated with the round holes. A positioning plate (14) is fixedly connected to the long rod of the drive handles (3) above the round holes. The plate surface of the positioning plate (14) is slidably connected to the top surface of the dust-drying cap protective cover (5).
5. The adjustable dusting direction ultrafine powder boat dusting cap according to claim 1, characterized in that: Below the flange plate (4) is a limiting sleeve (6), which is fitted around the outer periphery of the rotating guide pipe (2) below the flange plate (4). The lower end of the limiting sleeve (6) is located above the guide elbow (12) of the rotating guide pipe (2). A vertical limiting baffle (7) is welded on the inner wall of the limiting sleeve (6). The limiting baffle (7) is an angle steel, and the lower part of the limiting baffle (7) is located on one side of the guide elbow (12) of the rotating guide pipe (2).