A kind of ploughing assembly and mixed fertilizer fermentation ploughing device
By using a drive motor to power a pulley system and a crushing tooth structure, the problem of poor crushing rate of large particles in high-viscosity fermented materials is solved, thereby improving the efficiency of the tillage device and the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN DIBAO BIO-ORGANIC FERTILIZER CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-07-24
Smart Images

Figure CN224548316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fertilizer fermentation technology, specifically to a tillage component and a tillage device for mixed fertilizer fermentation. Background Technology
[0002] Currently, when fermenting feed and organic fertilizers made from animal manure, urban sludge, and industrial waste as organic raw materials undergo pollution-free chemical fermentation, fermentation tanks are often used. During the fertilizer fermentation process, turning over is an indispensable step. Turning over can prevent the material temperature from getting too high, increase the oxygen content of the material, promote the metabolism of microorganisms in the organic fertilizer, and shorten the fermentation time. A turning component and a turning device for mixed fertilizer fermentation are commonly used for turning over.
[0003] Regarding the aforementioned technologies, the applicant believes that when a tillage component and a tillage device for mixed fertilizer fermentation are in operation, the operation of the drive motor can drive the rotating roller to rotate. Through the rotation of the tillage rod outside the rotating roller, the waste inside the fermentation tank can be easily mixed. However, the fermentation material inside the fermentation tank has high viscosity and clumps, which makes the crushing rate of large particles poor when the tillage rod turns the material, thus aggravating the wear and tear of the equipment and energy waste. Utility Model Content
[0004] The purpose of this utility model is to provide a tillage component and a tillage device for mixed fertilizer fermentation, so as to solve the problem mentioned in the background art that the fermentation material inside the fermentation tank has high viscosity and clumps, which makes the tillage rod poor in breaking up large particles of material when tilling the material, thus aggravating the wear and tear of the equipment and wasting energy.
[0005] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a tillage assembly for use on a fertilizer fermentation tank, comprising: a tillage mechanism disposed inside the fertilizer fermentation tank; the tillage mechanism includes electric guide rails disposed on the upper sides of both sides inside the fertilizer fermentation tank; a slider is disposed on the electric guide rails; a support plate is disposed on the side of the slider near the center point inside the fertilizer fermentation tank; an accessory box is disposed at the top of the support plate; a drive motor is disposed at the top of the accessory box; a first pulley is disposed at the output end of the drive motor; a transmission belt is sleeved on the outside of the first pulley; a second pulley is disposed inside the end of the transmission belt away from the first pulley; and a crushing rod is disposed at the output end of the second pulley.
[0006] By adopting the above technical solution, the operation of the drive motor can drive the first pulley to rotate. Through the transmission of the transmission belt and the second pulley, the crushing rod can be driven to rotate. This allows the crushing rod to crush large-particle fertilizer inside the fertilizer fermentation tank when the tillage mechanism is working, thereby improving the working efficiency of the device.
[0007] Preferably, the crushing rod is uniformly provided with crushing teeth on its outer surface, and the crushing teeth are made of tungsten carbide alloy.
[0008] By adopting the above technical solution, the crushing teeth can generate instantaneous impact force, which can crush blocky materials.
[0009] Preferably, a connecting rod is provided at both ends of the bottom end of the support plate, and a drive box is provided at the bottom end of the connecting rod.
[0010] By adopting the above technical solutions, the stability of the drive box during operation can be improved.
[0011] Preferably, a rotating roller is provided at the bottom end of the first pulley, and a driving bevel gear is provided on the outside of the rotating roller. Both sides of the driving bevel gear are meshed with driven bevel gears. A rotating rod is provided on the side of the driven bevel gear away from the rotating roller, and tillage rods are evenly provided on the outside of the rotating rod.
[0012] By adopting the above technical solution, when the No. 1 pulley is working, it can drive the rotating roller to rotate. Through the transmission of the active bevel gear and the driven bevel gear, it can drive the rotating rod to rotate. The turning rod outside the rotating rod can easily mix the fertilizer inside the fertilizer fermentation tank, thereby accelerating the fermentation speed of the fertilizer inside the fertilizer fermentation tank.
[0013] Preferably, the rotating roller is inserted inside the drive housing.
[0014] By adopting the above technical solution, the drive box can easily protect the internal driving bevel gear and driven bevel gear.
[0015] This utility model provides a tillage device for mixed fertilizer fermentation, including the aforementioned tillage component. The tillage device for mixed fertilizer fermentation also includes a protective cover, which is disposed at the top of the fertilizer fermentation tank.
[0016] By adopting the above technical solution, it is convenient to protect the inside of the fertilizer fermentation tank.
[0017] Preferably, the top of the protective cover is hinged to an inspection cover, and the top of the inspection cover is provided with a handle.
[0018] By adopting the above technical solution, the fermented raw materials can be easily poured into the fertilizer fermentation tank by opening the inspection cover.
[0019] Preferably, the protective cover has a viewing window inside, which is made of acrylic sheet.
[0020] By adopting the above technical solution, it is convenient for staff to observe the inside of the fertilizer fermentation tank.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] The device is equipped with a fertilizer fermentation tank, a tillage mechanism, a crushing rod, and a drive motor. The drive motor rotates the first pulley, which in turn rotates the crushing rod via a transmission belt and the second pulley. This allows the crushing rod to crush large fertilizer particles inside the fertilizer fermentation tank while the tillage mechanism is in operation, thereby improving the device's working efficiency. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0024] Figure 2 This is a side view of the fertilizer fermentation tank of this utility model.
[0025] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0026] Figure 4 This is a schematic diagram of the internal structure of the accessory box of this utility model;
[0027] Figure 5 This utility model Figure 2 Enlarged structural diagram at point B.
[0028] In the diagram: 1. Protective cover; 2. Fertilizer fermentation tank; 3. Inspection cover; 4. Viewing window; 5. Tillage mechanism; 501. Rotating rod; 502. Tillage rod; 503. Crushing rod; 504. Electric guide rail; 505. Slider; 506. Support plate; 507. Parts box; 508. Second pulley; 509. Rotating roller; 510. First pulley; 511. Drive motor; 512. Transmission belt; 513. Connecting rod; 514. Drive box; 515. Driven bevel gear; 516. Driven bevel gear; 6. Handle. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example 1
[0031] Please see Figures 1 to 5 This embodiment provides a technical solution: The present invention provides a tillage assembly for use on a fertilizer fermentation tank 2, comprising a tillage mechanism 5 disposed inside the fertilizer fermentation tank 2. The tillage mechanism 5 includes an electric guide rail 504 disposed on both sides above the inside of the fertilizer fermentation tank 2, and a slider 505 disposed on the electric guide rail 504. The electric guide rail 504 achieves precise linear motion based on the principle of mechatronics. When the internal motor receives a control signal, it drives the ball screw to rotate via a coupling. The ball screw nut converts the rotational motion into linear motion, thereby pushing the slider 505 to move along the electric guide rail 504. When selecting the appropriate model, it should be selected according to actual needs. All components required within the electric guide rail 504 are existing technologies and will not be described further below.
[0032] A support plate 506 is installed on one side of the slider 505 near the center point inside the fertilizer fermentation tank 2. The support plate 506 provides load-bearing capacity. A parts box 507 is located at the top of the support plate 506, and a drive motor 511 is installed at the top of the parts box 507. The drive motor 511 operates based on the principle that a current-carrying conductor moves under the force of a magnetic field. The stator generates a magnetic field, and the coils on the rotor become current-carrying conductors after being energized. Under the action of the Ampere force in the magnetic field, torque is generated, causing the rotor to rotate. Simultaneously, the commutator continuously changes the direction of the coil current, ensuring that the rotor rotates continuously in the same direction. When selecting the drive motor 511, an appropriate model should be chosen according to actual needs. All components required within the drive motor 511 are existing technologies and will not be described further below.
[0033] The output end of the drive motor 511 is provided with a first pulley 510. A transmission belt 512 is sleeved on the outside of the first pulley 510. A second pulley 508 is provided inside the end of the transmission belt 512 away from the first pulley 510. A crushing rod 503 is provided at the output end of the second pulley 508. Crushing teeth are evenly arranged on the outside of the crushing rod 503. The crushing teeth are made of tungsten carbide alloy.
[0034] The overall effect of this embodiment is as follows: the operation of the electric guide rail 504 can drive the slider 505 to move laterally, and can drive the support plate 506 to move inside the fertilizer fermentation tank 2. Then, the drive motor 511 is started by the control switch. The drive motor 511 drives the first pulley 510 to rotate at high speed. Through the transmission belt 512 and the second pulley 508, the power can be stably transmitted to the crushing rod 503, which can drive the crushing rod 503 to rotate. Through the external crushing teeth, the fertilizer in the fertilizer fermentation tank 2 can be impacted and crushed. When encountering large particles of fertilizer, the crushing teeth can generate instantaneous impact force, which can crush the blocky material, thereby improving the working efficiency of the device.
[0035] Example 2
[0036] Both ends of the bottom of the support plate 506 are provided with connecting rods 513. The bottom of the connecting rods 513 is provided with a drive box 514. The drive box 514 can conveniently protect the internal components. The bottom of the first pulley 510 is provided with a rotating roller 509. The outside of the rotating roller 509 is provided with a driving bevel gear 516. Both sides of the driving bevel gear 516 are meshed with driven bevel gears 515. The side of the driven bevel gear 515 away from the rotating roller 509 is provided with a rotating rod 501. Tillage rods 502 are evenly arranged on the outside of the rotating rod 501. The rotating roller 509 is inserted into the interior of the drive box 514.
[0037] The effect achieved by the entire second embodiment is as follows: When the first belt pulley 510 is working, it can drive the rotating roller 509 to rotate. Through the transmission of the active bevel gear 516 and the driven bevel gear 515, it can drive the rotating rod 501 to rotate. Through the turning rod 502 outside the rotating rod 501, the fertilizer inside the fertilizer fermentation tank 2 can be easily mixed, thereby accelerating the fermentation speed of the fertilizer inside the fertilizer fermentation tank 2.
[0038] Example 3
[0039] This embodiment also provides a tillage device for mixed fertilizer fermentation, including a tillage component on the right. The tillage device for mixed fertilizer fermentation also includes: a protective cover 1, which is set at the top of the fertilizer fermentation tank 2. A maintenance cover 3 is hinged to the top of the protective cover 1. A handle 6 is provided at the top of the maintenance cover 3. A viewing window 4 is provided inside the protective cover 1. The viewing window 4 is made of acrylic sheet, which allows workers to easily observe the inside of the fertilizer fermentation tank 2.
[0040] The effect achieved by the entire embodiment three is that by opening the inspection cover 3, the fermented raw materials can be easily poured into the interior of the fertilizer fermentation tank 2.
[0041] Working principle: By opening the inspection cover 3, the raw materials for fermentation can be easily poured into the fertilizer fermentation tank 2. Then, the operation of the electric guide rail 504 can drive the slider 505 to move laterally, and can drive the support plate 506 to move inside the fertilizer fermentation tank 2. Then, the drive motor 511 is started by the control switch. The drive motor 511 drives the first pulley 510 to rotate at high speed. Through the transmission belt 512 and the second pulley 508, the power can be stably transmitted to the crushing rod 503, which can drive the crushing rod 503 to rotate. Through the external crushing teeth, the fertilizer in the fertilizer fermentation tank 2 can be impacted and crushed. When encountering large particles of fertilizer, the crushing teeth can generate instantaneous impact force, which can crush block materials, thereby improving the working efficiency of the device.
[0042] Finally, when the No. 1 pulley 510 is working, it can drive the rotating roller 509 to rotate. Through the transmission of the active bevel gear 516 and the driven bevel gear 515, it can drive the rotating rod 501 to rotate. Through the turning rod 502 outside the rotating rod 501, the fertilizer inside the fertilizer fermentation tank 2 can be easily mixed, thereby accelerating the fermentation speed of the fertilizer inside the fertilizer fermentation tank 2.
[0043] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tillage assembly, characterized in that: The tillage assembly is used to install on a fertilizer fermentation tank and includes a tillage mechanism. The tillage mechanism is installed inside the fertilizer fermentation tank and includes electric guide rails installed on the upper sides of both sides inside the fertilizer fermentation tank. A slider is installed on the electric guide rails. A support plate is installed on the side of the slider near the center point inside the fertilizer fermentation tank. An accessory box is installed at the top of the support plate. A drive motor is installed at the top inside the accessory box. A first pulley is installed at the output end of the drive motor. A transmission belt is sleeved on the outside of the first pulley. A second pulley is installed inside the transmission belt at the end away from the first pulley. A crushing rod is installed at the output end of the second pulley.
2. A tillage assembly according to claim 1, characterized in that: The crushing rod is uniformly provided with crushing teeth on its outer surface, which are made of tungsten carbide alloy.
3. A tillage assembly according to claim 1, characterized in that: The support plate has connecting rods at both ends of its bottom, and a drive box is located at the bottom of each connecting rod.
4. A tillage assembly according to claim 1, characterized in that: A rotating roller is provided at the bottom end of the first pulley. A driving bevel gear is provided on the outside of the rotating roller. Driven bevel gears are meshed on both sides of the driving bevel gear. A rotating rod is provided on the side of the driven bevel gear away from the rotating roller. Tillage rods are evenly provided on the outside of the rotating rod.
5. A tillage assembly according to claim 4, characterized in that: The rotating roller is inserted into the drive box.
6. A tillage device for mixed fertilizer fermentation, characterized in that: A tillage assembly comprising any one of claims 1-5, wherein the tillage device for mixed fertilizer fermentation further comprises: A protective cover is installed at the top of the fertilizer fermentation tank.
7. The tillage device for mixed fertilizer fermentation according to claim 6, characterized in that: The protective cover has an inspection cover hinged to its top, and the top of the inspection cover has a handle.
8. The tillage device for mixed fertilizer fermentation according to claim 6, characterized in that: The protective cover has a viewing window inside, which is made of acrylic sheet.