Demoulding device for brown sugar processing

By using a demolding device that links the ejector rod, rack and pinion, and gears, along with a magnetic block for limiting movement, the problem of reduced molding effect and laborious operation caused by knocking the brown sugar blocks for demolding is solved. This achieves precise demolding of the brown sugar blocks and stable positioning of the mold, improving production efficiency and ease of maintenance.

CN224548443UActive Publication Date: 2026-07-24ZHANJIANG DONGYUAN FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHANJIANG DONGYUAN FOOD CO LTD
Filing Date
2025-08-25
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

In the current brown sugar processing and molding process, demolding by tapping the mold results in a reduced molding effect of the brown sugar blocks, is laborious, and has low demolding efficiency.

Method used

The demolding device employs a linkage of push rod, rack and pinion, and gears, combined with the limiting and fixing of magnetic blocks and spiral magnets, and the positioning and installation of support legs and insertion holes, to achieve precise demolding of brown sugar blocks and stable positioning of the mold.

Benefits of technology

It improves the molding integrity and demolding efficiency of brown sugar blocks, reduces the difficulty of operation, and enhances production efficiency and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of brown sugar processing discloses a kind of demoulding devices for brown sugar processing forming, including base, the top of base is provided with mould, the top of mould is provided with forming cavity, the bottom of mould is provided with through-hole, the top of base is provided with adaptive hole, the inside of adaptive hole is provided with top rod, the bottom end of top rod is fixedly connected with driving plate, the inner wall of base is provided with sliding slot, the inner wall of sliding slot is slidably connected with sliding block, the outer wall of driving plate is fixedly connected with rack, the outer wall of rack is provided with gear, the center of gear is fixedly connected with rotating shaft, the end of rotating shaft is fixedly connected with knob.In the utility model, through being provided with through-hole, adaptive hole, top rod and the like structure, top rod cooperates with rack and gear linkage precision lift to ensure that stripping is smooth, and it is labor-saving to prevent accidental touch loosening, improve demoulding convenience.
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Description

Technical Field

[0001] This utility model relates to the field of brown sugar processing, and in particular to a demolding device for brown sugar processing and molding. Background Technology

[0002] Brown sugar requires molds to form. During its production, brown sugar contains a certain amount of sugar, water, and other additives, resulting in a relatively soft and sticky texture. Without molds, brown sugar is easily deformed during natural cooling or solidification due to its own weight and other factors. For example, traditional handmade brown sugar blocks are quite soft when freshly made but will collapse after a period of time. Molds provide a fixed shape framework for the brown sugar, allowing it to be evenly stressed within the mold and maintain a more regular shape, such as the common square or round shapes.

[0003] When unmolding brown sugar, tapping the outer wall of the mold causes vibration between the brown sugar and the mold, thereby breaking the adhesion between them and achieving unmolding. For example, some small handmade brown sugar molds can be placed on a hard surface, and the sides and bottom of the mold can be gently tapped with your hands. Then, the mold can be flipped over, and the brown sugar block can usually be easily removed.

[0004] In the existing technology, brown sugar is demolded by tapping the mold, but this requires inverting the mold to remove the brown sugar block from the mold, which can cause the brown sugar block to break. This is not only laborious but also detrimental to the molding effect of the brown sugar block. Therefore, a demolding device for brown sugar processing and molding is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a demolding device for brown sugar processing and molding, which aims to improve the existing technology of demolding devices for brown sugar processing and molding, which suffer from reduced molding effect of brown sugar blocks due to demolding by tapping the mold, and is also laborious to operate, thus reducing demolding efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a demolding device for processing and molding brown sugar, comprising a base, a mold on the top of the base, a forming cavity on the top of the mold, a through hole on the bottom of the mold, an adapter hole on the top of the base, a push rod inside the adapter hole, a drive plate fixedly connected to the bottom end of the push rod, a sliding groove on the inner wall of the base, a slider slidably connected to the inner wall of the sliding groove, a rack fixedly connected to the outer wall of the drive plate, a gear on the outer wall of the rack, a rotating shaft fixedly connected to the center of the gear, a knob fixedly connected to the end of the rotating shaft, and a positioning component on the outer wall of the knob.

[0007] As a further description of the above technical solution:

[0008] The outer wall of the push rod is adapted to the inner wall of the through hole, and the outer wall of the push rod is adapted to the inner wall of the adaptation hole.

[0009] As a further description of the above technical solution:

[0010] The outer wall of the slider away from the slide groove is fixedly connected to the outer wall of the drive plate, and the rack meshes with the gear.

[0011] As a further description of the above technical solution:

[0012] The rotating shaft passes through the base and is rotatably connected to the inner wall of the base, and the end of the knob is rotatably connected to the outer wall of the base.

[0013] As a further description of the above technical solution:

[0014] The positioning component includes a rectangular groove, with a U-shaped magnet fixedly connected to the inner wall of the rectangular groove. A fixing plate is fixedly connected to the outer wall of the base. A folding plate is rotatably connected to the outer wall of the fixing plate via a rotating rod. A magnetic block is slidably connected to the inner wall of the folding plate. A handle is fixedly connected to the outer wall of the magnetic block.

[0015] As a further description of the above technical solution:

[0016] The rectangular slot is located at the center of the knob, and the inner surface of the spiral magnet is magnetically connected to the outer wall of the magnetic block.

[0017] As a further description of the above technical solution:

[0018] The magnetic block penetrates the folding plate and is arranged in a T-shape.

[0019] As a further description of the above technical solution:

[0020] The base has an insertion hole at its top, the mold has a support leg fixedly connected to its bottom, the base has an installation plate fixedly connected to its top, the installation plate has a positioning rod slidably connected to its inner wall, the positioning rod has a lever fixedly connected to its end, the lever has a spring fixedly connected to its outer wall, and the mold has a positioning hole on its outer wall.

[0021] As a further description of the above technical solution:

[0022] The inner wall of the insertion hole is adapted to the outer wall of the support leg, and the inner wall of the positioning hole is adapted to the outer wall of the positioning rod.

[0023] As a further description of the above technical solution:

[0024] The end of the spring away from the lever is fixedly connected to the side wall of the mounting plate, and the positioning rod passes through the mounting plate.

[0025] This utility model has the following beneficial effects:

[0026] 1. In this utility model, the push rod, in conjunction with the rack and gear linkage, precisely lifts and lowers the candy, and with the guide of the slider, ensures smooth demolding and complete molding of the candy block. The magnetic block and the U-shaped magnet quickly attract and fix the knob to prevent accidental loosening. The operation is labor-saving, safe and efficient, and the overall production efficiency and maintenance convenience are greatly improved.

[0027] 2. In this utility model, the mold is quickly positioned and installed by the insertion and cooperation of the support leg and the insertion hole. The spring automatically pushes the positioning rod into the positioning hole on the side wall of the mold to achieve bidirectional mechanical locking and prevent the mold from shifting during demolding. The lever is used to drive the positioning rod out of the positioning hole to achieve rapid separation of the base and the mold, which greatly improves the cleaning and maintenance efficiency. The overall design takes into account both positioning reliability and operation convenience. Attached Figure Description

[0028] Figure 1 This is a side view of the main structure of a demolding device for processing and molding brown sugar according to the present invention;

[0029] Figure 2 This is an exploded top view of the main structure of a demolding device for processing and molding brown sugar according to the present invention;

[0030] Figure 3 This is an exploded bottom view of the main structure of a demolding device for processing and molding brown sugar according to the present invention;

[0031] Figure 4 This is an exploded rear view of the main structure of a demolding device for processing and molding brown sugar proposed in this utility model;

[0032] Figure 5 This utility model proposes a demolding device for processing and molding brown sugar. Figure 4 Enlarged view of region A in the middle;

[0033] Figure 6 This is an enlarged schematic diagram of region B in section 4 of the demolding device for processing and shaping brown sugar proposed in this utility model.

[0034] Legend:

[0035] 1. Base; 2. Mold; 3. Forming cavity; 4. Through hole; 5. Adapter hole; 6. Ejector rod; 7. Drive plate; 8. Slide groove; 9. Slider; 10. Rack; 11. Gear; 12. Rotating shaft; 13. Knob; 14. Rectangular groove; 15. Hobby magnet; 16. Fixing plate; 17. Folding plate; 18. Magnetic block; 19. Handle; 20. Insertion hole; 21. Support leg; 22. Mounting plate; 23. Toggle block; 24. Positioning rod; 25. Spring; 26. Positioning hole. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Reference Figures 1-3 This utility model provides an embodiment of a demolding device for processing and molding brown sugar, comprising a base 1, one side of which is open for easy cleaning. A mold 2 is provided on the top of the base 1, and a forming cavity 3 is provided on the top of the mold 2. Several sets of forming cavities 3 are provided, and the sets of forming cavities 3 are evenly distributed on the mold 2. A through hole 4 is provided through the bottom of the mold 2. Each set of forming cavities 3 has a set of through holes 4 inside. An adapter hole 5 is provided through the top of the base 1, and a push rod 6 is provided inside the adapter hole 5. The number of adapter holes 5 and push rods 6 is equal to the number of forming cavities 3. The outer wall of the push rod 6 is adapted to the inner wall of the through hole 4, and the outer wall of the push rod 6 is adapted to the inner wall of the adapter hole 5. A drive plate is fixedly connected to the bottom end of the push rod 6. 7. A groove 8 is provided on the inner wall of the base 1. A slider 9 is slidably connected to the inner wall of the groove 8. The outer wall of the slider 9 away from the groove 8 is fixedly connected to the outer wall of the drive plate 7. Two sets of grooves 8 and sliders 9 are provided respectively, and they are located on the left and right sides of the base 1 and the drive plate 7 respectively. When the drive plate 7 moves up and down to move the top rod 6, the slider 9 can slide inside the groove 8. A rack 10 is fixedly connected to the outer wall of the drive plate 7. A gear 11 is provided on the outer wall of the rack 10. The rack 10 and the gear 11 mesh. A rotating shaft 12 is fixedly connected to the center of the gear 11. The rotating shaft 12 passes through the base 1 and is rotatably connected to the inner wall of the base 1. A knob 13 is fixedly connected to the end of the rotating shaft 12. The end of the knob 13 is rotatably connected to the outer wall of the base 1.

[0038] Reference Figures 4-6The outer wall of the knob 13 is provided with a positioning assembly, which includes a rectangular groove 14, a spiral magnet 15, a fixing plate 16, a folding plate 17, a magnetic block 18, and a handle 19. The rectangular groove 14 is located at the center of the knob 13, and the spiral magnet 15 is fixedly connected to the inner wall of the rectangular groove 14. The fixing plate 16 is fixedly connected to the outer wall of the base 1, and the folding plate 17 is rotatably connected to the outer wall of the fixing plate 16 via a rotating rod. The magnetic block 18 is slidably connected to the inner wall of the folding plate 17, and the magnetic block 18 passes through the folding plate 19. The inner surface of the folding plate 17 and the inner surface of the spiral magnet 15 are magnetically connected to the outer wall of the magnetic block 18. The magnetic block 18 can be inserted into the hollow part inside the spiral magnet 15 for magnetic attraction, thereby limiting the knob 13. The outer wall of the magnetic block 18 is fixedly connected to a handle 19, which facilitates the removal of the magnetic block 18 from the spiral magnet 15 and contacts the positioning of the knob 13, making it convenient to separate the mold 2 from the base 1 for cleaning.

[0039] Reference Figures 3-4 The base 1 has an insertion hole 20 on its top, and the mold 2 has a support leg 21 fixedly connected to its bottom. The inner wall of the insertion hole 20 is adapted to the outer wall of the support leg 21. The insertion hole 20 and the support leg 21 are arranged in four sets, forming a rectangular array with the center point of the base 1 and the mold 2 respectively. The base 1 has an installation plate 22 fixedly connected to its top, and a positioning rod 24 is slidably connected to the inner wall of the installation plate 22. The positioning rod 24 passes through the installation plate 22, and a lever 23 is fixedly connected to the end of the positioning rod 24. A spring 25 is fixedly connected to the outer wall of the lever 23. The spring 25 is sleeved on the outer wall of the positioning rod 24. When the spring 25 lacks external force, the positioning rod 24 is always inside the positioning hole 26. The end of the spring 25 away from the lever 23 is fixedly connected to the side wall of the installation plate 22. The outer wall of the mold 2 has a positioning hole 26. There are two sets of positioning holes 26, located on the left and right sides of the mold 2 respectively. The inner wall of the positioning hole 26 is adapted to the outer wall of the positioning rod 24.

[0040] Working principle: First, the prepared brown sugar raw materials are poured into the forming cavity 3 at the top of the mold 2. After the brown sugar cools and solidifies, the operator can rotate the knob 13 to drive the rotating shaft 12 to rotate, which in turn causes the gear 11, which is fixedly connected to the rotating shaft 12, to rotate synchronously. Since the gear 11 meshes with the rack 10, the rotation of the gear 11 will drive the rack 10 to move in the vertical direction. The rack 10 is fixedly connected to the drive plate 7, so that the drive plate 7 can be raised and lowered with the assistance of the slider 9 sliding along the slide groove 8. When the drive plate 7 rises, the push rod 6 fixed at its top passes through the through hole 4 at the bottom of the mold 2 and pushes out the brown sugar in the forming cavity 3, completing the demolding process. The positioning component of the knob 13 is used to ensure that the knob 13 is fixed in the appropriate position to prevent accidental rotation during demolding. When the knob 13 is rotated to the appropriate position, the magnetic block 18 on the folding plate 17 is aligned with the ring magnet 15 and inserted. The magnetic block 18 is magnetically connected to the circular magnet 15, which limits and fixes the knob 13. If the knob 13 needs to be turned again, pull the handle 19 to remove the magnetic block 18 from the circular magnet 15 and release the limit. During the entire operation, the mold 2 is initially positioned by inserting the bottom support leg 21 into the insertion hole 20 at the top of the base 1. At the same time, the positioning rod 24 on the inner wall of the mounting plate 22 is inserted into the positioning hole 26 on the outer wall of the mold 2 under the action of the spring 25, further fixing the mold 2 and ensuring that the mold 2 remains stable during demolding. When the mold 2 needs to be disassembled for cleaning, pull the lever 23 to compress the spring 25, so that the positioning rod 24 is removed from the positioning hole 26, releasing the positioning of the mold 2. Then, pull the magnetic block 18 with the handle 19 to release it from the circular magnet 15, releasing the limit on the knob 13, and the mold 2 can be removed from the base 1 for subsequent cleaning and maintenance.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A demolding device for processing and molding brown sugar, comprising a base (1), wherein a mold (2) is disposed on the top of the base (1), and a forming cavity (3) is formed on the top of the mold (2), characterized in that: The bottom of the mold (2) is provided with a through hole (4), the top of the base (1) is provided with a through hole (5), a push rod (6) is provided inside the adapter hole (5), a drive plate (7) is fixedly connected to the bottom end of the push rod (6), a sliding groove (8) is provided on the inner wall of the base (1), a slider (9) is slidably connected to the inner wall of the sliding groove (8), a rack (10) is fixedly connected to the outer wall of the drive plate (7), a gear (11) is provided on the outer wall of the rack (10), a rotating shaft (12) is fixedly connected to the center of the gear (11), a knob (13) is fixedly connected to the end of the rotating shaft (12), and a positioning component is provided on the outer wall of the knob (13).

2. The demolding device for brown sugar processing and molding according to claim 1, characterized in that: The outer wall of the top rod (6) is adapted to the inner wall of the through hole (4), and the outer wall of the top rod (6) is adapted to the inner wall of the adapter hole (5).

3. The demolding device for brown sugar processing and molding according to claim 1, characterized in that: The outer wall of the slider (9) away from the slide groove (8) is fixedly connected to the outer wall of the drive plate (7), and the rack (10) meshes with the gear (11).

4. The demolding device for brown sugar processing and molding according to claim 1, characterized in that: The rotating shaft (12) passes through the base (1) and is rotatably connected to the inner wall of the base (1), and the end of the knob (13) is rotatably connected to the outer wall of the base (1).

5. The demolding device for brown sugar processing and molding according to claim 1, characterized in that: The positioning component includes a rectangular groove (14), the inner wall of which is fixedly connected to a spiral magnet (15), the outer wall of the base (1) is fixedly connected to a fixing plate (16), the outer wall of the fixing plate (16) is rotatably connected to a folding plate (17) via a rotating rod, the inner wall of the folding plate (17) is slidably connected to a magnetic block (18), and the outer wall of the magnetic block (18) is fixedly connected to a handle (19).

6. The demolding device for brown sugar processing and molding according to claim 5, characterized in that: The rectangular slot (14) is located at the center of the knob (13), and the inner surface of the spiral magnet (15) is magnetically connected to the outer wall of the magnetic block (18).

7. A demolding device for processing and molding brown sugar according to claim 5, characterized in that: The magnetic block (18) penetrates the folding plate (17), and the magnetic block (18) is arranged in a T-shape.

8. The demolding device for brown sugar processing and molding according to claim 1, characterized in that: The base (1) has an insertion hole (20) on its top. The bottom of the mold (2) is fixedly connected to a support leg (21). The top of the base (1) is fixedly connected to an mounting plate (22). The inner wall of the mounting plate (22) is slidably connected to a positioning rod (24). The end of the positioning rod (24) is fixedly connected to a lever (23). The outer wall of the lever (23) is fixedly connected to a spring (25). The outer wall of the mold (2) has a positioning hole (26).

9. A demolding device for processing and molding brown sugar according to claim 8, characterized in that: The inner wall of the insertion hole (20) is adapted to the outer wall of the support leg (21), and the inner wall of the positioning hole (26) is adapted to the outer wall of the positioning rod (24).

10. A demolding device for processing and molding brown sugar according to claim 8, characterized in that: The end of the spring (25) away from the lever (23) is fixedly connected to the side wall of the mounting plate (22), and the positioning rod (24) passes through the mounting plate (22).